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1. Headlight lead (left)
2. Resistor
3. Radiator
4. Coolant reservoir hose
5. Joint coupler
6. Radiator fan motor breather hose
7. Wire harness
8. Throttle cable
9. Fuel hose
10. Lean angle sensor lead
11. Negative battery lead
12. Lean angle sensor
13. Battery box
14. Starter motor lead
15. Speed sensor lead
16. Rear brake light switch lead
17. Sub-wire harness
18. AC magneto lead
19. Oil tank inlet hose
20. Reverse control cable
21. Oil tank outlet hose
22. Crankcase breather hose
23. Fuel tank shield
24. Clutch switch lead
25. Front brake light switch lead
26. Coolant reservoir breather hose
27. Indicator light assembly lead
28. Main switch lead
29. Handlebar switch lead
30. Speed sensor
A. Route the headlight lead (left) over the frame,
connect the headlight coupler, and then insert the
projection on the coupler into the hole in the stay
on the front fender bracket. Be sure to fit the
headlight coupler between the ribs on the front
fender bracket.
B. Pass a plastic locking tie through the two rearmost
holes in the frame, and then fasten the joint coupler
lead with the tie. Position the plastic locking tie 10
mm (0.39 in) from the end of the protective sleeve
of the joint coupler lead. Point the end of the plastic
locking tie rearward.
C. Fasten the wire harness to the frame with the
plastic band, making sure to point the end of the
band inward.
D. Route the coolant reservoir hose to the outside of
the radiator fan motor breather hose, and then
connect it to the radiator.
E. Pass the radiator fan motor breather hose through
the guide.
F. Route the throttle cable above the fuel tank shield.
G. Route the wire harness to the inside of the frame.
H. Make sure that the clearance between the throttle
cable and the throttle body breather hose is 10–15
mm (0.39–0.59 in).
I.
Connect the AC magneto leads, sub-wire harness,
rear brake light switch lead, and speed sensor
lead, and then fasten the leads with the plastic
band. Point the end of the plastic band inward.
J. Route the lean angle sensor lead to the outside of
the AC magneto lead, sub-wire harness, rear brake
light switch lead, and speed sensor lead.
K. Secure the plastic band by inserting the projection
on the band into the hole in the frame, and then
fasten the wire harness at the center of its
positioning tape with the band, making sure that
the end of the band points rearward and the leads
that branch off from the wire harness do not
contact the frame.
L. Route the starter motor lead between the frame
and the battery box, then under the crankcase
breather hose.
M. Make sure that there is not excessive slack in the
sub-wire harness in the area shown in the
illustration.
N. From the right side of the vehicle
O. Route the sub-wire harness as shown in the
illustration. The longer lead past the end of the
protective sleeve is the neutral switch lead and the
shorter lead is the reverse switch lead.
P. Fasten the oil tank outlet hose, oil tank inlet hose,
and reverse control cable with the plastic band,
making sure that the reverse control cable does not
contact the edge of the engine stay.
Q. Route the reverse control cable under the oil tank
outlet hose.
R. Route the AC magneto lead, negative battery lead,
sub-wire harness, rear brake light switch lead, and
speed sensor lead between the crankcase
breather hose and the starter motor lead, and to
the rear of the leads that branch off from the wire
harness.
S. Route the leads that branch off from the wire
harness over the crankcase breather hose, then
towards the right side of the vehicle.
T. Pass the radiator fan motor breather hose and
coolant reservoir hose, then the front brake light
switch lead, main switch lead, handlebar switch
lead, clutch switch lead, and indicator light
assembly lead through the guide on the fuel tank
shield, making sure to route the hoses to the front
of the leads. Do not pinch or crush the radiator fan
motor breather hose or coolant reservoir hose.
Route the indicator light assembly lead to the left of
the other leads.
U. Forward
V. Route the fuel hose to the outside of the wire
harness.
W. Route the wire harness above the fuel tank shield.
X. Fasten the speed sensor lead, rear brake light
switch lead, AC magneto lead, negative battery
lead, and sub-wire harness with the plastic band.
Point the end of the plastic band inward.
Y. Point the end of the plastic band inward.
2-44
CABLE ROUTING
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Troubleshooting
