• While holding the clutch boss "1" with the uni-
versal clutch holder "4", tighten the clutch boss
nut.
• Stake the clutch boss nut "3" at a cutout "b" in
the main axle.
Universal clutch holder
90890-04086
Universal clutch holder
YM-91042
3
4
4. Install:
• Clutch springs
Clutch spring bolt
8 Nm (0.8 m·kg, 5.8 ft·lb)
TIP
Tighten the clutch spring bolts in stages and in a
crisscross pattern.
5. Install:
• Clutch cover
Clutch cover bolt
10 Nm (1.0 m·kg, 7.2 ft·lb)
TIP
• Position the pull rod so that the teeth face to-
wards the rear of the vehicle and then install
the clutch cover.
• Tighten the clutch cover bolts in stages and in
a crisscross pattern.
1
2
OUT
a
b
5-48
6. Install:
• Pull lever spring "1"
• Pull lever "2"
• Washer
• Circlip
New
TIP
• Install the pull lever with the "UP" mark facing
up.
• Align the mark "a" on the pull lever with the sta-
tionary pointer "b" on the clutch cover.
• Install the pull lever spring "1" as shown.
2
7. Install:
• Clutch cable "1"
8. Check:
• Clutch cable length "a"
Out of specification → Adjust.
TIP
• Push the pull lever in direction "b" and check
the cable length "a".
• Bend the tab "c" on the pull lever to secure the
clutch cable.
Clutch cable length
67–76 mm (2.64–2.99 in)
CLUTCH
New
1
a
b