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• Bolts "2"
Loose → Replace with a new one, and clinch
the end of the bolt.
Starter clutch bolt
30 Nm (3.0 m·kg, 22 ft·lb)
LOCTITE®
1
2. Check:
• Starter idle gear "1"
• Starter wheel gear "2"
Burrs/chips/roughness/wear → Replace the
defective part(s).
1
3. Check:
• Starter wheel gear contacting surfaces
Damage/pitting/wear → Replace the defec-
tive part(s).
4. Check:
• Starter clutch operation
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a. Install the starter wheel gear onto the starter
clutch and hold the starter clutch.
AC MAGNETO AND STARTER CLUTCH
LT
2
2
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5-34
b. When turning the starter wheel gear counter-
clockwise "A", the starter clutch and the start-
er wheel gear should engage, otherwise the
starter clutch is faulty and must be replaced.
c. When turning the starter wheel gear clock-
wise "B", it should turn freely; otherwise, the
starter clutch is faulty and must be replaced.
B
A
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EAS1S3L028
CHECKING THE TORQUE LIMITER
1. Check:
• Torque limiter
Damage/wear → Replace.
TIP
Do not disassemble the torque limiter.
EAS1S3L029
INSTALLING THE AC MAGNETO
1. Install:
• Stator coil "1"
Stator coil bolt
7 Nm (0.7 m·kg, 5.1 ft·lb)
LOCTITE®
TIP
Align the projection "a" on the stator coil with the
slot "b" in the AC magneto cover.
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Troubleshooting
