Summary of Contents for Yamaha KODIAK YFM700FWBD 2017
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READ THIS MANUAL CAREFULLY! It contains important safety information. LIRE ATTENTIVEMENT CE MANUEL! Il comprend d’importantes informations de sécurité. ¡LEA ESTE MANUAL ATENTAMENTE! Contiene indicaciones importantes acerca de la seguridad. OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE MANUAL DEL PROPIETARIO YFM700FWBD YFM700FWB B5K-F8199-63...
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Original instructions Notice originale Manual original PRINTED IN USA 2020.10-0.4×1 CR (E,F,S)
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READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER’S MANUAL YFM700FWBD YFM700FWB WARNING This ATV should not be ridden by anyone under 16 years of age. B5K-F8199-63-E0...
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Read this manual carefully before operating this vehicle. This manual should stay with this ve- hicle if it is sold. EC Declaration of Conformity conforming to Directive 2006/42/EC We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product YFM700FWBD :BGF1 (5Y4AMK9W0L0500771–)
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Congratulations on your purchase of the Yamaha YFM700FWBD / YFM700FWB. This ATV represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pacesetting rac- ing machines. With the purchase of this Yamaha, you can now appreciate the high degree of craftsman- ship and reliability that have made Yamaha a leader in these fields.
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EBU17331 IMPORTANT MANUAL INFORMATION EBU17344 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN- JURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential per- sonal injury hazards.
EBU17421 TABLE OF CONTENTS VEHICLE IDENTIFICATION ......1-1 Drive select lever ........5-21 Identification numbers ........1-1 Fuel tank cap ..........5-21 Fuel ............5-22 LOCATION OF THE WARNING AND Seat ............5-24 SPECIFICATION LABELS ......2-1 Storage compartment....... 5-25 Front carrier ..........5-26 SAFETY INFORMATION ........3-1 Rear carrier ..........
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OPERATION ........... 7-1 Periodic maintenance chart: Emission Starting the engine........7-1 control system .......... 9-3 Operating the drive select lever and Periodic maintenance chart: General driving in reverse........7-2 maintenance and lubrication ....9-5 Engine break-in ........... 7-4 Removing and installing panels....9-9 Parking ............
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Checking and lubricating the front and INDEX ............13-1 rear brake levers ........9-49 Checking and lubricating the brake pedal ............9-50 Checking the wheel hub bearings.....9-50 Checking the stabilizer bushes ....9-51 Lubricating the rear knuckle pivots...9-51 Lubricating the steering shaft ....9-52 Battery............9-53 Replacing a fuse ........9-56 Replacing a headlight bulb .......9-59...
EBU38860 VEHICLE IDENTIFICATION EBU28205 Identification numbers Record the vehicle identification number and model label information in the spaces provided below. VEHICLE IDENTIFICATION NUMBER: MODEL LABEL INFORMATION: 1. Vehicle identification number (front left side) EBU26053 Model label The model label is affixed at the location shown. EBU26032 Vehicle identification number The vehicle identification number is stamped into...
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1. Model label Your specific model can be identified by checking the model type code found on the model label. * * * * - * * * 1. Model type code 2. Production code 3. Color code...
Read and understand all of the labels on your ATV. These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a re- placement label from your Yamaha dealer.
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16 increases your chance of severe injury or death. NEVER store fuel or flammable liquids. Year of Construction Model Name **** ****** *** kW YAMAHA MOTOR CO., LTD. Maximum Power *** kg 2500 SHINGAI, IWATA, JAPAN Mass in Running Order...
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EN228 fuel identification mark. Adjust the tire pressure. Gasoline of ethanol 5% or less can be used. Improper tire pressure can cause loss of control. Loss of control can result in severe injury or **.* kPa **.* kPa death. *.** kgf/cm² *.** kgf/cm²...
EBU17432 SAFETY INFORMATION SAFETY INFORMATION Never allow a child under age 16 to operate an EBU27255 ATV without adult supervision, and never allow AN ATV IS NOT A TOY AND CAN BE HAZARD- continued use of an ATV by a child if he or she OUS TO OPERATE.
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Never operate at speeds too fast for your skills Never operate the ATV on hills too steep for the or the riding conditions. Always go at a speed ATV or for your abilities. Practice on smaller hills that is proper for the terrain, visibility, operating before attempting larger hills.
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Never operate an ATV in fast flowing water or in technique described in this manual on level ground. Avoid crossing the side of a steep hill if water deeper than that recommended in this possible. manual. Remember that wet brakes may have ...
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Never maintain an ATV without proper knowl- vehicle. If the vehicle is in safe operating con- edge. Contact an authorized ATV dealer to in- dition and you can safely operate it, restart it form you on basic ATV maintenance. Certain and ride gently back to camp or other known maintenance can only be carried out by certified location where you can receive medical at-...
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While you may find aftermarket products similar in of the operator and may limit control ability, design and quality to genuine Yamaha accesso- therefore, such accessories are not recom- ries, recognize that some aftermarket accessories mended.
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Do not run engine in poorly ventilated or par- gerous loss of lights or engine power. Also, the battery tends to discharge more quickly if elec- tially enclosed areas such as barns, garages, trical accessories are added. or carports. ...
EBU17739 INSTRUMENT AND CONTROL FUNCTIONS EBU29913 EBU26699 Main switch Indicator lights and warning lights YFM700FWB 1 2 3 4 5 6 1. Main switch 1. Fuel level warning light “ ” “ ” (on) 2. Engine trouble warning light “ ”...
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YFM700FWBD EBU17992 Low-range indicator light “ ” (YFM700FWBD) This indicator light comes on when the transmis- sion is in the low-range position. EBU17982 High-range indicator light “ ” (YFM700FWBD) This indicator light comes on when the transmis- sion is in the high-range position. EBU17861 Neutral indicator light “...
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“ ” (on), or the engine to idle for about 10 minutes. If the if the warning light remains on, have a Yamaha warning light does not go off, stop the engine and dealer check the vehicle.
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“ ” (on), or if the warning When the key is turned to “ ” (on), the warning light remains on, have a Yamaha dealer check the light will come on in purple. vehicle. EBU29933 (YFM700FWB) Fuel level warning light “...
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ATV starts moving. checked by turning the key to “ ” (on). If the warning light does not come on, have a Yamaha Four-wheel drive icon “ ” (YFM700FWBD) dealer check the electrical circuit. This icon comes on when the drivetrain is set to “4WD”...
ferential gear is completely locked or unlocked. The multi-function display is equipped with the Turn the handlebar or start moving to help the dif- following: speedometer ferential lock to engage or disengage. odometer tripmeters EBU38114 clock Multi-function display (YFM700FWBD) ...
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Odometer and tripmeters Push the “SELECT” button to switch between the odometer “ODO”, the tripmeters “TRIP A” and “TRIP B”, and the service tripmeter “ ” in the following order: ODO → TRIP A → TRIP B → → ODO To reset a tripmeter, set the display to the tripme- ter you want to reset, then push the “RESET”...
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Clock, hour meter, voltage display and coolant CLOCK → HOUR → VOLT → → CLOCK temperature display To set the clock 1. Set the display to the clock. 2. Push both the “SELECT” button and “RE- SET” button for 2 seconds. The hour digits will start flashing.
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The coolant temperature display can be set to circuit or the battery may be faulty. If this oc- “°C” or “°F”. To switch the temperature units, curs, have a Yamaha dealer check or repair the turn the key to “ ” (off), then while holding the vehicle.
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If the electrical circuit for the fuel gauge is not working correctly, all display segments will flash Fuel gauge repeatedly. Have a Yamaha dealer check the vehi- cle. Brightness control mode 1. Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank.
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2. Use the “RESET” button to set the brightness If the display indicates an error code, note the level. code number and have a Yamaha dealer check 3. Push the “SELECT” button to confirm the se- the vehicle. lected brightness level and exit the brightness...
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YFM700FWBD EBU18102 Start switch “ ” Push this switch to crank the engine with the start- er. See the starting instructions on page 7-1 prior to starting the engine. EBU34123 LOCK Light switch “ /OFF” Set this switch to “ ”...
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While the override switch is pushed, the segments indicate a malfunction in the electrical system. In of the speedometer digits will appear as shown in this case, take the ATV to a Yamaha dealer at the the figure. first opportunity.
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es with the riding speed. You may lose control handle differently. This could distract the oper- and have an accident if you cannot make a ator and increase the risk of losing control and sharp enough turn for the speed you are trav- of causing an accident.
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The ATV handles differently in four-wheel drive than in differential gear lock in some circum- When the switch is set to “LOCK” or “4WD”, the stances. Changing from four-wheel drive to differential gear lock icon and indicator light will differential gear lock or vice versa while mov- flash until the differential gear is completely ing may cause the ATV to handle differently un-...
EWB00141 EBU37201 Drive lever “2WD/4WD” (YFM700FWB) WARNING Always ride at a slow speed when the ATV is in differential gear lock, and allow extra time and distance for maneuvers. All wheels turn at the same speed when the dif- ferential gear is locked, so it takes more effort to turn the ATV.
EWB00164 EBU18286 Throttle lever WARNING Always stop the ATV before changing from two-wheel drive to four-wheel drive and vice versa. The ATV handles differently in two- wheel drive than in four-wheel drive in some circumstances. Changing from two-wheel drive to four-wheel drive or vice versa while moving may cause the ATV to unexpectedly handle differently.
the adjusting screw in direction (b). Do not EBU18325 Speed limiter turn the adjusting screw out more than 12 mm (0.47 in) or the throttle cable could be damaged. Always make sure the throttle lever free play is adjusted to 3.0–5.0 mm (0.12– 0.20 in).
The front brake lever is located on the right han- dlebar. To apply the front brake, pull the brake le- ver toward the handlebar grip. EBU18444 Brake pedal and rear brake lever 1. Rear brake lever The brake pedal is located on the right side of the ATV and the rear brake lever is located on the left handlebar.
EBU18614 EBU37980 Drive select lever Fuel tank cap 1. Drive select lever 1. Fuel tank cap The drive select lever is used to shift the transmis- Remove the fuel tank cap by turning it counter- sion into the low-range, high-range, neutral, re- clockwise.
of sparks, open flames, or other sources of 3. Wipe up any spilled fuel immediately. NOTICE: Immediately wipe off spilled fuel ignition such as the pilot lights of water heat- ers and clothes dryers. with a clean, dry, soft cloth, since fuel may 2.
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About the recommended fuel Recommended fuel: This model’s engine has been designed to use Regular unleaded gasoline (Gasohol [E10] regular unleaded gasoline. The research octane acceptable) number should be 95 or higher. If knocking or Fuel tank capacity: pinging occurs, try a gasoline of a different brand 18 L (4.8 US gal, 4.0 Imp.gal) or higher octane.
To install the seat EBU34141 Seat To remove the seat 1. Projection 2. Seat holder Insert the projections on the front of the seat into 1. Seat the seat holders, and then push down on the seat Pull up the seat at the rear, and then pull the seat at the rear to lock it in place.
EBU34152 Storage compartment ECB02320 NOTICE Do not store metal or sharply edged objects, like tools, in the storage compartment. If they must be stored, wrap them in appropriate cushion material to prevent damaging the stor- age compartment. The storage compartment is located in front of the seat.
EBU18974 Rear carrier A drain plug is fitted at the bottom of the storage Do not exceed the load limit of 90.0 kg (198 lb) compartment. If any water collects in the storage for the rear carrier. compartment, remove the drain plug, drain the ...
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Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber. 1. Special wrench 1. Spring preload adjusting ring 2. Position indicator A special wrench can be obtained at a Yamaha dealer to make this adjustment. 5-27...
1. Trailer hitch receiver EBU28972 Trailer hitch This ATV is equipped with a 5 cm (2 in) trailer hitch receiver. Trailer towing equipment can be obtained at a Yamaha dealer. (See page 7-6 for precaution in- formation.) 5-29...
EBU19187 Auxiliary DC jack When using a winch or other electrical accesso- ries, the power taken from the DC jack must be re- duced accordingly. A 12-V accessory, such as a work light or radio with the proper adapter, can be used when the main switch is turned on.
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ECB00122 NOTICE If accessories are used with the engine off or with the headlights on, the battery may dis- charge to the point that the engine will not start. Do not use an automotive cigarette lighter or other accessory with a plug that gets hot. The DC jack may be damaged.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
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ITEM ROUTINE PAGE • Check operation. If soft or spongy, have Yamaha dealer bleed hy- draulic system. • Check brake pads for wear, and replace if necessary. Front brake 6-3, 9-42, 9-43, 9-44 • Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.
Add oil as necessary. (See page 9-19.) Check that there is no free play in the front EBU19591 brake lever. If there is free play, have a Yamaha Final gear oil dealer check the brake system. Make sure that the final gear oil is at the specified ...
If there is any leakage, the brake system should be checked by a Yamaha dealer. Brake operation Test the brakes at slow speed after starting out to make sure they are working properly.
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control or rollover. Tire pressure below the OPERATING TIRE PRESSURE (cold): minimum specified could also cause the tire to No cargo or trailer: dislodge from the rim under severe driving Front: (Recommended) conditions. [EWB04120] 35.0 kPa (0.350 kgf/cm², 5.0 psi) Rear: (Recommended) 30.0 kPa (0.300 kgf/cm², 4.4 psi) Front: (Minimum)
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250 kPa (2.5 kgf/cm², 36 psi) This ATV is equipped with tubeless tires and tire Rear air valves. After extensive tests, only the tires list- 250 kPa (2.5 kgf/cm², 36 psi) ed below are approved for this model by Yamaha.
Aftermarket tires and rims The tires and rims that came with your ATV were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. EBU19841 Chassis fasteners Make sure that all nuts, bolts and screws are...
See the “Engine break-in” section on page 7-4 the ATV. If there is a control or function you do not prior to operating the engine for the first time. understand, ask your Yamaha dealer. EWB00632 To start the engine WARNING 1.
ECB03330 on. If the indicator light does not come on, NOTICE have a Yamaha dealer check the electrical Do not shift without coming to a complete stop circuit. and waiting for the engine to return to normal 3.
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reverse, make sure there are no people or ob- stacles behind you. When it is safe to proceed, go slowly. 1. Bring the ATV to a complete stop. 2. Apply the brake pedal. 3. Shift from neutral to reverse or from reverse to park and vice versa by moving the drive se- lect lever along the shift guide.
Vary the speed of the ATV regularly. Do not oper- should come on. If the indicator light does not ate it at one set throttle position. come on, have a Yamaha dealer check the elec- trical circuit. 120–240 km (75–150 mi) or 10–20 hours ...
Yamaha for use on your ATV. Many companies with no connection to Yamaha manufacture parts and accessories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket compa- nies produce. Therefore, Yamaha can neither en-...
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Yamaha or modifications not specifically bulky object attached to the handlebars which recommended by Yamaha, even if sold and in- could make steering difficult, an accessory that stalled by a Yamaha dealer. limits your ability to move around on the seat, or one that limits your view.
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Never exceed the weight limits shown. An over- the weight on the hitch. If you are carrying cargo loaded ATV can be unstable. and towing a trailer, include the tongue weight in the maximum ATV load limit. Load cargo on the carriers as close to the center MAXIMUM LOADING LIMIT ATV loading limit (total weight of rider, car- of the ATV as possible.
RIDE WITH CARE AND GOOD JUDGMENT EBU34291 Get training if you are inexperienced. GETTING TO KNOW YOUR ATV EWB01382 This ATV is mainly for utility use, but may also be WARNING used for recreation. This section, Riding your ATV, Do not operate this ATV or allow anyone else provides general ATV riding instructions for recre- to operate it without proper instruction.
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the time to learn the basic techniques well before This ATV is designed to carry the operator and attempting more difficult maneuvers. Become fa- cargo only – passengers prohibited. miliar with this ATV at slow speeds first, even if you The long seat is to allow the operator to shift posi- are an experienced operator.
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Apparel Always wear the following to reduce risk of injury in an accident: Approved motorcycle helmet that fits properly Eye protection (goggles, helmet face shield, or protective eyewear) Over-the-ankle boots, gloves, long-sleeved shirt or jacket, and long pants An approved helmet and other personal protective equipment can reduce the severity of injuries in an accident.
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1. Protective clothing Pre-operation checks 2. Goggles Always inspect your ATV each time you use it to 3. Gloves make sure the ATV is in safe operating condition. 4. Boots 5. Helmet Perform the pre-operation checks listed on page 6-1. Always follow the inspection and mainte- Do not operate after or while consuming alco- nance procedures and schedules described in the hol or drugs.
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Do not exceed the maximum loading limits fully opening, even when the throttle lever is pushed to the maximum. Turning in the adjusting for the vehicle (see “MAXIMUM LOADING screw limits the maximum engine power available LIMIT” in this section or vehicle labeling). ...
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During operation MAXIMUM LOADING LIMIT Always keep your feet on the footboards during ATV loading limit (total weight of cargo, rid- operation; otherwise, they may contact the rear er, accessories, and tongue): wheels. WARNING! Removing even one hand or 240.0 kg (530 lb) foot can reduce your ability to control the ATV Front carrier: or could cause you to lose your balance and...
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ATV should during operation or after leaving the ATV, do not be genuine Yamaha or equivalent components let brush, grass and other materials collect under designed for use on this ATV and should be in- the vehicle, near the muffler or exhaust pipe, or stalled and used according to instructions.
To prevent burns, avoid touching the exhaust sys- BE CAREFUL WHERE YOU RIDE tem. Park the ATV in a place where pedestrians or This ATV is designed for use on unpaved surfaces children are not likely to touch it. only. WARNING! Paved surfaces may seriously affect handling and control of the ATV, and may cause the ATV to go out of control.
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know your country’s laws and regulations before ful when operating on unfamiliar terrain. Al- you ride on unpaved public streets or roads. Do ways be alert to changing terrain conditions not ride on any paved public street, road or motor- when operating the ATV.
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terrain could cause loss of traction or ATV con- trol, which could result in an accident, includ- ing an overturn. [EWB01542] Do not ride in areas posted “no trespassing”. Do not ride on private property without getting permission. When riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the ATV.
Select a large, flat, unpaved area to become famil- ECB00252 NOTICE iar with your ATV. Make sure that this area is free of obstacles and other riders. You should practice Do not shift from low-range to high-range or control of the throttle, brakes, shifting procedures, vice versa without coming to a complete stop.
As you approach a curve, slow down and begin to may continue to go straight. If the ATV doesn’t turn the handlebars in the desired direction. As turn, come to a stop and then practice the proce- you do so, put your weight on the footboard to the dure again.
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Never operate the ATV on hills too steep for the ATV or for your abilities. The ATV can overturn more easily on extremely steep hills than on level surfaces or small hills. Always check the terrain carefully before you start up any hill.
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Do not attempt to climb hills until you have mas- If you are climbing a hill and you find that you have tered basic maneuvers on flat ground. Always not properly judged your ability to make it to the check the terrain carefully before attempting any top, you should turn the ATV around while you still hill.
Always check the terrain carefully before you straight uphill. Turn the ATV around and remount, following the procedure described in the Owner’s start down any hill. Never operate the ATV on hills too steep for Manual. WARNING! Stalling, rolling backwards or improperly dismounting while climbing a hill the ATV or for your abilities.
Use caution while descending a hill with loose or slippery surfaces. Braking ability and traction may be adversely affected by these surfaces. Improper braking may also cause a loss of traction. When this ATV is in “4WD”, all wheels (front and rear) are interconnected by the drive train.
Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning tech- nique as described in the Owner’s Manual on level ground. Be very careful when turning on any hill.
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The ATV can be used to cross slow moving, shal- braking ability. WARNING! Wet brakes may have low water of up to a maximum of 35 cm (14 in) in reduced stopping ability, which could cause depth. Before entering the water, choose your loss of control.
1. Air filter case check hose 1. V-belt case drain plug RIDING OVER ROUGH TERRAIN EWB01652 WARNING Riding improperly over obstacles could cause loss of control or a collision. Before operating in a new area, check for obstacles. Never at- tempt to ride over large obstacles, such as large rocks or fallen trees.
accident. Be sure to keep your feet firmly mounted To reduce the tendency for the front wheels to on the footboards at all times. Avoid jumping the slide in loose or slippery conditions, positioning ATV as loss of control and damage to the ATV may your weight over the front wheels will sometimes result.
WHAT TO DO... If your ATV doesn’t turn when you want it to: Bring the ATV to a stop and practice the turning maneuvers again. Be sure you are putting your weight on the footboard to the outside of the turn.
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If your ATV is traversing a sloping surface: Be sure to ride with your weight positioned to- wards the uphill side of the ATV to maintain proper balance. If the ATV starts to tip, steer down the hill (if there are no obstacles in your way) to regain balance.
The intervals given in the periodic maintenance vice or while using the vehicle. If you are not fa- charts should be considered as a general guide miliar with vehicle service, have a Yamaha under normal riding conditions. However, DE- dealer perform the service.
If you do not have the tools or experience required the owner’s manuals by putting them in a plastic for a particular job, have a Yamaha dealer perform bag, and then placing the bag in the document it for you.
For odometer or hour meter-equipped vehicles, follow the month maintenance interval if the ATV isn’t ridden for the stated distance or engine operating hours. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (150) (800) (1600) (1600) (3200) hours √ √ √ Spark arrester • Clean. • Check the air cut-off valve, reed valve, and hose Air induction sys- √...
For odometer or hour meter-equipped vehicles, follow the month maintenance interval if the ATV isn’t ridden for the stated distance or engine operating hours. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (150) (800) (1600) (1600) (3200) hours • Check for cracks or other damage, and replace if √ √ √ √ necessary. Brake hoses •...
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INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (150) (800) (1600) (1600) (3200) hours √ √ √ Steering shaft • Lubricate with lithium-soap-based grease. • Check operation and repair or replace if dam- √...
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INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (150) (800) (1600) (1600) (3200) hours Moving parts and √ √ √ √ • Lubricate. cables • Check operation. • Check throttle lever free play, and adjust if neces- √...
EBU23091 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. Panel E 2.
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Panel B To remove the panel 1. Remove panel A. 2. Remove the front carrier by removing the bolts. 1. Panel A To install the panel Place the panel in the original position. 1. Front carrier 2. Carrier bolt (upper) 9-10...
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1. Carrier bolt (under the fenders) 1. Panel B 2. Carrier bolt (lower) 2. Quick fastener 3. Remove the quick fasteners, and then pull the To install the panel panel upward to remove it. 1. Place the panel in the original position, and then install the quick fasteners.
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Panel C To remove the panel 1. Remove the seat. (See page 5-24.) 2. Remove panel A. 3. Remove the hoses from panel C. 2. Install the front carrier by installing the bolts and tightening them to the specified torques. Tightening torques: Carrier bolt (upper): 34 N·m (3.4 kgf·m, 25 lb·ft)
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1. Bolt 1. Screw 2. Quick fastener To install the panel 5. Remove the screws under the storage com- 1. Place the panel in the original position. partment lid, and then pull the panel upward to remove it. To ease removal of panel C, shift the drive select lever into the reverse position.
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2. Install the screws, quick fasteners, bolts, and hoses. Make sure that the hoses are properly connected and routed, and are not pinched. 3. Install panel A. 4. Install the seat. Panels D and E To remove a panel 1. Panel D 1.
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To install a panel Panels F and G 1. Place the panel in the original position, and To remove a panel then install the bolt. 1. Remove the panel bolts, footboard bolt, and footboard nut. 1. Panel F 2. Footboard nut 3.
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1. Panel G 2. Footboard nut 3. Footboard bolt 4. Panel bolt 5. Projection 2. Pull the panel downward while pushing the projection. To install a panel 1. Place the panel in the original position. 2. Install the bolts and nut, and then tighten them to the specified torques.
Tightening torques: Panel bolt: 4.0 N·m (0.40 kgf·m, 3.0 lb·ft) Footboard nut: 4.0 N·m (0.40 kgf·m, 3.0 lb·ft) EBU38132 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the 1.
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If the spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check the vehicle. 1. Spark plug gap 2. Check the spark plug for electrode erosion...
Tightening torque: Spark plug: If the engine was started before checking the oil 13 N·m (1.3 kgf·m, 9.6 lb·ft) level, warm up the engine, and then wait at least 10 minutes until the oil settles for an accurate reading. If a torque wrench is not available when installing 3.
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1. Engine oil dipstick 1. Maximum level mark 2. Minimum level mark 5. Insert the dipstick completely into the oil filler 6. If the engine oil is at or below the minimum hole, and then remove it again to check the oil level mark, add sufficient oil of the recom- level.
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1. Oil filter cartridge 2. Oil filter wrench An oil filter wrench is available at a nearby Yamaha 1. Engine oil drain bolt dealer. 2. Gasket 8.
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1. O-ring 1. Torque wrench Tightening torque: Oil filter cartridge: Make sure that the O-ring is properly seated. 17 N·m (1.7 kgf·m, 13 lb·ft) 9. Install the new oil filter cartridge with an oil fil- 10. Install panel F. ter wrench, and then tighten it to the specified 11.
Be sure to wipe off spilled oil on any parts after the Why Yamalube engine and exhaust system have cooled down. YAMALUBE oil is a Genuine YAMAHA Part born of the engineers’ passion and belief that engine oil is ECB00301 an important liquid engine component.
1. Final gear oil age before each ride. If any leakage is found, have 2. Gasket a Yamaha dealer check and repair the ATV. In ad- 3. Final gear oil level check bolt dition, the final gear oil level must be checked and 4.
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To change the final gear oil 1. Park the ATV on a level surface. 2. Place an oil pan under the final gear case to collect the used oil. 3. Remove the final gear oil filler bolt, the final gear oil level check bolt, the final gear oil drain bolt and their gasket to drain the oil from the final gear case.
The differential gear case must be checked for oil leakage before each ride. If any leakage is found, 1. Final gear oil have a Yamaha dealer check and repair the ATV. 2. Gasket In addition, the differential gear oil level must be 3.
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To check the differential gear oil level 5. Install the oil filler bolt and its gasket, and then 1. Park the ATV on a level surface. tighten the bolt to the specified torque. 2. Remove the differential gear oil filler bolt and Tightening torque: its gasket, and then check the oil level in the Differential gear oil filler bolt:...
4. Install the drain bolt and its new gasket, and Recommended differential gear oil: then tighten the bolt to the specified torque. See page 11-1. Tightening torque: 6. Check the oil filler bolt gasket for damage, Differential gear oil drain bolt: and replace it if necessary.
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1.99 L (2.10 US qt, 1.75 Imp.qt) The coolant should be between the minimum and If genuine Yamaha coolant is not available, use an maximum level marks. ethylene glycol antifreeze containing corrosion in- hibitors for aluminum engines and mix with dis- tilled water at a 1:1 ratio.
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0.24 L (0.25 US qt, 0.21 Imp.qt) a Yamaha dealer check the antifreeze con- tent of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
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EBU34213 To change the coolant EWB01891 WARNING Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by hot fluid and steam blown out under pressure. Always place a thick rag over the cap when opening.
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1. Radiator cap 1. Coolant drain bolt 2. Gasket 5. Place a container under the engine, and then remove the coolant drain bolt and its gasket. (Use a trough or a similar object as shown to prevent coolant from spilling on the engine guard.) 1.
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6. Place a container under the coolant reservoir Tightening torque: to collect the used coolant. Coolant drain bolt: 7. Remove the coolant reservoir cap. 10 N·m (1.0 kgf·m, 7.4 lb·ft) 8. Disconnect the coolant reservoir hose on the coolant reservoir side, and then drain the 11.
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15. When coolant begins to flow out of the bolt 18. Loosen the cylinder head air bleed bolt, with- hole, tighten the water pump air bleed bolt to out removing it, to allow all of the air to es- the specified torque. cape from the air bleed bolt hole.
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24. Start the engine, and then check for coolant leakage. If any leakage is found, have a Yamaha dealer 1. Footboard nut check the cooling system. 2. Footboard bolt A 3.
EBU34234 Cleaning the air filter element The air filter element should be cleaned at the in- tervals specified in the periodic maintenance chart. Clean or replace the air filter element more frequently if you ride in unusually wet or dusty ar- eas.
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2. Remove the seat. (See page 5-24.) 3. Remove the air filter case cover by unhooking the air filter case cover holders. 1. Air filter element 5. Pull off the air filter element lock plate, and then remove the sponge material from the air 1.
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2. Sponge material damaged. 3. Air filter element lock plate 9. Apply Yamaha foam air filter oil or other qual- 6. Wash the sponge material gently but thor- ity foam air filter oil to the sponge material. oughly in solvent. WARNING! Always use parts cleaning solvent.
case. Never operate the engine with the air filter element removed. Doing so would al- low unfiltered air to enter the engine, caus- ing rapid engine wear and possible engine damage. Additionally, the fuel injection system would be affected resulting in poor engine performance and possible over- heating.
V-belt case, remove the V-belt case drain plug to drain the water from the case. If water drains from the V-belt case after removing the plug, have a Yamaha dealer check the ATV as the water may affect other engine parts. 9-40...
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the inter- vals specified in the periodic maintenance chart. 1. Rubber cover 2.
The rear brake friction plates must be checked peared, have a Yamaha dealer replace the brake and, if necessary, replaced by a Yamaha dealer at pads as a set. the intervals specified in the periodic maintenance chart.
Therefore, be sure to check the brake pads for wear and the brake system for leakage. If the brake fluid level suddenly goes down, have a Yamaha dealer check the brake sys- tem before further riding. EWB02721 WARNING Improper maintenance can result in loss of braking ability.
There should be no free play at the brake lever Oil seals: Replace every two years. end. If there is free play, have a Yamaha dealer in- Brake hoses: Replace every four years. spect the brake system.
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Adjusting the brake lever free play Measure the brake lever free play as shown. 1. Locknut 2. Brake lever free play adjusting bolt 1. Brake lever free play 2. To increase the brake lever free play, turn the brake lever free play adjusting bolt in direction Brake lever free play: (a).
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1. Brake cable adjuster locknut 1. Brake pedal free play 2. Brake lever free play adjusting nut 3. Rubber cover Brake pedal free play: 12.0–17.0 mm (0.47–0.67 in) 5. Loosen the brake cable adjuster locknut. 6. To increase the brake lever free play, turn the If the free play is incorrect, adjust it as follows.
Check the axle boots for tears or damage. If any damage is found, have them replaced by a Yamaha dealer. 1. Brake pedal free play adjusting nut 2. Locknut 3. To increase the brake pedal free play, turn the brake pedal free play adjusting nut in direc- tion (a).
If a cable is damaged or does not move lows, but the front brake light switch should be ad- smoothly, have a Yamaha dealer check or replace justed by a Yamaha dealer. Turn the rear brake light switch adjusting nut while holding the brake light switch in place.
EWB02582 Recommended lubricants: WARNING Front brake lever: Inspect cables frequently and replace if Silicone grease damaged. Corrosion can result when the ca- Rear brake lever: ble sheaths become damaged, and cables Lithium-soap-based grease can also become frayed or kinked, which could restrict the operation of controls and Front brake lever lead to an accident or injury.
The rear knuckle pivots must be lubricated at the or damage at the intervals specified in the periodic intervals specified in the periodic maintenance maintenance chart. chart. Have a Yamaha dealer replace the stabilizer bush- es if necessary. Recommended lubricant: Lithium-soap-based grease 9-51...
For parts equipped with a grease nipple, use a grease gun. EBU25096 Lubricating the steering shaft The steering shaft must be lubricated by a Yamaha dealer at the intervals specified in the pe- riodic maintenance chart. Recommended lubricant: Lithium-soap-based grease 9-52...
It is recommended to have the battery serviced KEEP OUT OF REACH OF CHILDREN. by a Yamaha dealer. To remove the battery 1. Remove panel A. (See page 9-9.) 2. Remove the front carrier by removing the bolts.
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3. Remove the battery holding plate by remov- ing the nuts. 4. Disconnect the negative battery lead first, then the positive battery lead by removing their bolt. NOTICE: When removing the bat- tery, the main switch must be off, and the negative lead must be disconnected be- fore the positive lead.
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ECB00622 ECB00942 NOTICE NOTICE Always keep the battery charged. Storing the Never attempt to open the battery or remove the battery cell seals, as this would permanent- battery in a discharged state for an extended ly damage the battery. period of time will cause permanent battery damage.
5. Install the panel. Make sure the positive and negative battery leads are installed as shown. Fully charge the battery before installing it. EBU30525 Replacing a fuse 1. Positive battery lead (red) 2. Negative battery lead (black) 3. Install the battery holding plate by installing the nuts.
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YFM700FWB YFM700FWBD 1. Headlight fuse 1. Headlight fuse 2. Signaling system fuse 2. Radiator fan motor fuse 3. Radiator fan motor fuse 3. Signaling system fuse 4. Ignition fuse 4. Ignition fuse 5. Auxiliary DC jack fuse 5. Four-wheel-drive motor fuse 6.
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Fuel injection system fuse: 15.0 A EPS fuse: 40.0 A (YFM700FWBD) 4. Turn on the main switch and start the engine. 5. If the fuse immediately blows again, have a Yamaha dealer check the vehicle. 6. Install the panel. 9-58...
EBU34223 Replacing a headlight bulb If a headlight bulb burns out, replace it with the specified bulb as follows. Left and right headlight bulbs 1. Remove the cover at the rear of the headlight by pulling it off. 1. Bulb cover 3.
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4. Remove the burnt-out bulb. 7. Install the bulb cover and the cover at the rear 5. Place a new bulb into position. NOTICE: Do of the headlight. NOTICE: Make sure the not touch the glass part of the bulb. Oil bulb cover is securely fitted over the sock- from your fingers or other contamination et and seated properly.
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4. Remove the burnt-out bulb. 5. Place a new bulb into position. NOTICE: Do not touch the glass part of the bulb. Oil from your fingers or other contamination will adversely affect the transparency of the glass, luminosity of the bulb, and bulb life.
9. Adjust the handlebar-mounted light beam if necessary. EBU25553 Adjusting a headlight beam ECB00691 NOTICE It is advisable to have a Yamaha dealer make this adjustment. To raise a headlight beam, turn the headlight beam adjusting screw in direction (a). 9-62...
YFM700FWBD 1. Brake/tail light bulb holder 1. Handlebar-mounted light beam adjusting screw 2. Remove the burnt-out bulb by pushing it in EBU25615 and turning it counterclockwise. Replacing the brake/tail light bulb If the brake/tail light bulb burns out, replace it as follows.
3. Insert a new bulb into the bulb holder, push it EBU36243 Installing a wheel in, and then turn it clockwise until it stops. 1. Install the wheel with the arrow mark pointing 4. Install the bulb holder (together with the bulb) in the forward rotating direction of the wheel, by turning it clockwise.
The following troubleshooting charts represent quick and easy procedures for checking these vi- tal systems yourself. However, should your ATV require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary 1. Tapered nut tools, experience, and know-how to service the 2.
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the ATV. Check the compression. 4. Compression The engine does not start. There is compression.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. Tap water can be used in an emergency. Change to the recommended coolant as soon as possible.
EBU25861 CLEANING AND STORAGE and deterioration of wheel bearings, EBU25882 Cleaning brakes, transmission seals and electrical Frequent, thorough cleaning of your ATV will not devices. Many expensive repair bills have only enhance its appearance but will improve its resulted from improper high-pressure de- general performance and extend the useful life of tergent applications such as those avail- many components.
4. Perform the following steps to protect the en- EBU27264 Storage gine from internal corrosion. a. Remove the spark plug cap and spark Short-term plug. Always store your ATV in a cool, dry place and, if b. Pour a teaspoonful of engine oil into the necessary, protect it against dust with a porous spark plug bore.
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8. Remove the battery and fully charge it. (See page 9-53.) 10-3...
EBU25964 SPECIFICATIONS Weight: EBU38810 Curb weight: 314.0 kg (692 lb) (B6KE) 319.0 kg (703 lb) (BGF1) The 4-digit model type code can be confirmed by 324.0 kg (714 lb) (BGF8, BGFB) Loading: checking the model label. (See page 1-1.) Maximum load: 240.0 kg (530 lb) Dimensions: (Total weight of rider, cargo, accessories, and tongue)
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Engine oil: 2.10 L (2.22 US qt, 1.85 Imp.qt) Recommended brand: Final gear oil: Type: Yamaha Friction Modified Plus Shaft Drive Oil (Part No.: ACC-SHAFT-PL-32) Quantity: SAE viscosity grades: 0.52 L (0.55 US qt, 0.46 Imp.qt) 5W-30, 10W-30, 10W-40, 15W-40, 20W-40, 20W-50...
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Quantity: Drivetrain: 0.21 L (0.23 US qt, 0.19 Imp.qt) Primary reduction ratio: Coolant quantity: 1.000 Radiator (including all routes): Secondary reduction ratio: 1.99 L (2.10 US qt, 1.75 Imp.qt) 9.545 (41/21 x 24/18 x 20/15 x 33/12) Coolant reservoir (up to the maximum level mark): Final drive: 0.24 L (0.25 US qt, 0.21 Imp.qt) Shaft...
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Tire air pressure (measured on cold tires): Front brake: No cargo or trailer: Type: Recommended: Hydraulic disc brake Front: Rear brake: 35.0 kPa (0.350 kgf/cm², 5.0 psi) Type: Rear: Mechanical wet multiple disc brake 30.0 kPa (0.300 kgf/cm², 4.4 psi) Brake fluid: Minimum: Specified brake fluid:...
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Ignition system: Engine trouble warning light: Charging system: High-range indicator light: AC magneto LED (YFM700FWBD) Battery: Low-range indicator light: LED (YFM700FWBD) Model: Differential gear lock indicator light: YTX20L-BS LED (YFM700FWBD) Voltage, capacity: EPS warning light: 12 V, 18.0 Ah LED (YFM700FWBD) Lights: Battery voltage warning light: Headlight:...
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(engine family) and shall not imply or express any EBU30403 guarantee of the performance of a particular en- Noise and vibration levels statement (for Eu- gine. rope) The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a correlation between the emission and exposure levels, this cannot be used reliably to determine whether or not further precautions are required.
EBU26004 CONSUMER INFORMATION Your Yamaha engine was designed and tested to EBU38690 Emissions Certification label (for Eu- give an optimal blend of performance without ex- rope) cessive emissions. Therefore, do not attempt to This engine conforms to the Non-Road Mobile...
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INDEX Accessories and loading ..........7-5 Differential gear lock, indicators (YFM700FWBD) ..5-5 Accessories, DC jack ........... 5-30 Differential gear oil ..........6-3, 9-26 Air filter element, cleaning ........... 9-36 Drive lever 2WD/4WD (YFM700FWB) ......5-17 Axle boots ..............9-47 Drive select lever ............5-21 Drive select lever and driving in reverse ......
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High-range indicator light (YFM700FWBD) ....5-2 Horn switch ..............5-13 Rear brake, adjusting the lever, pedal free play ..9-44 Rear knuckle pivots, lubricating ........9-51 Identification numbers ...........1-1 Reverse indicator light ........... 5-2 Indicator lights and warning lights .........5-1 Riding your ATV ............. 8-1 Instruments, lights and switches ........6-7 Safety information ............
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EBU26174 WARNING Improper ATV use can result in SEVERE INJURY or DEATH. ALWAYS USE NEVER CARRY NEVER USE NEVER USE WITH DRUGS AN APPROVED ON PAVED PASSENGERS OR ALCOHOL HELMET AND ROADS PROTECTIVE GEAR NEVER ALWAYS operate: • without proper training or instruction. •...