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SINAMICS DC MASTER
Siemens SINAMICS DC MASTER Control Module Manuals
Manuals and User Guides for Siemens SINAMICS DC MASTER Control Module. We have
2
Siemens SINAMICS DC MASTER Control Module manuals available for free PDF download: Operating Instructions Manual
Siemens SINAMICS DC MASTER Operating Instructions Manual (759 pages)
Brand:
Siemens
| Category:
Media Converter
| Size: 35.29 MB
Table of Contents
Legal Information
4
Product Name
5
Technical Support
7
Spare Parts
7
General Safety Instructions
19
Hearing Protection
23
ESD-Sensitive Components
24
Industrial Security
25
Residual Risks of Power Drive Systems
26
Ordering Information for Options and Accessories
32
Ordering Information for Accessories
34
Area of Application
37
Additional Components
38
Extended Functions
39
Technical Data
41
Environmental Requirements
46
Ambient Temperature
46
Transportation, Unpacking
79
Installation
79
Dimension Drawings
82
Installing Options and Accessories
91
AOP30 Operator Panel
91
Basic Information about EMC
94
EMC Planning
97
General Information
97
Shield Connection
103
Block Diagram with Connection Suggestion
116
Power Connections
125
Field Supply
145
Line Reactors
148
Power Unit
171
Electronics Power Supply
175
Open-Loop and Closed-Loop Control Section
177
Parallel Interface
185
Memory Card Slot
187
Additional System Components
193
DRIVE-Cliq Interface
193
Option Board: Communication Board Ethernet CBE20
194
Safety Instructions
194
Interface Description
195
Mac Address
195
X1400 Ethernet Interface
196
Meaning of the Leds
197
Installation
199
Technical Data
199
X500 DRIVE-Cliq Interface
201
X524 Electronics Power Supply
201
X520 Encoder System Interface
202
Connection Example
203
Dimension Drawing
204
Sensor Module Cabinet-Mounted SMC30
208
Safety Instructions
209
Connection Examples
216
Dimension Drawing
219
Protective Conductor Connection and Shield Support
221
Technical Data
222
Terminal Module TM15
226
Safety Instructions
226
Interface Description
227
Terminal Type
228
Connection Example
231
Cause and Rectification of Faults
232
Dimension Drawing
233
Installation
233
Protective Conductor Connection and Shield Support
235
Technical Data
237
Terminal Module TM31
239
Safety Instructions
240
Interface Description
241
Terminal Type
242
X521 Analog Inputs
245
X522 Analog Outputs/Temperature Sensor
246
X541 Bidirectional Digital Inputs/Outputs
248
X542 Relay Outputs
249
Dimension Drawing
252
Installation
253
Protective Conductor Connection and Shield Support
254
Technical Data
256
Terminal Module TM150
257
Installation
267
Commissioning Checklist
272
Mechanical Installation
272
Electrical Installation
273
Restoring the Factory Settings
273
Commissioning Using the BOP20 Operator Panel
275
Commissioning Steps
276
Access Authorization
276
Field Weakening
280
First Commissioning
283
Selecting the Language
284
Encoder Selection
286
Optimization Runs
288
Status after Commissioning
288
Resetting Parameters to Factory Settings
289
Commissioning with the STARTER Commissioning Tool
289
Installing the STARTER Commissioning Tool
290
Procedure for Commissioning with STARTER
291
Basic Procedure When Using STARTER
291
Creating the Project
291
The STARTER Project Wizard
293
Configuring a Drive Unit
300
Brake Control
307
Activating Function Modules
323
Drive Optimization
338
Quick Commissioning
338
Manual Optimization
346
Optimizing the Speed Controller
349
Controller Optimization
350
Operation
351
Basic Information
351
Parameter Categories
352
Resetting Parameters
353
Access Level
354
CDS: Command Data Set
355
Using Data Sets
358
Drive Objects
359
Memory Card Functions
361
Important Parameters
365
BICO Technology: Interconnecting Signals
366
Binectors, Connectors
367
Interconnecting Signals Using BICO Technology
368
Internal Encoding of the Binector/Connector Output Parameters
369
Parameterizing Using the BOP20 (Basic Operator Panel 20)
370
Operation
371
Displays and Using the BOP20
375
Status Display
375
Parameter Display
376
Value Display
377
Displaying Faults and Alarms
380
Controlling the Drive Using the BOP20
381
Menu: Operation Screen
385
Setting Options
385
Parameterization Menu
386
Menu: Fault/Alarm Memory
387
Menu: Commissioning/Service
388
Drive Commissioning
388
Device Commissioning
389
AOP Settings
389
Setting the Date/Time
392
Date Format
393
Sprachauswahl/Language Selection
395
Operation Via the Operator Panel (LOCAL Mode)
395
LOCAL/REMOTE Key
395
CCW/CW Changeover
397
Increase Setpoint/Decrease Setpoint
397
AOP Setpoint
398
Timeout Monitoring
399
Saving the Parameters Permanently
403
Parameterization Errors
403
Descriptions of Functions
405
Overview of Inputs/Outputs
405
Digital Inputs/Outputs
405
Analog Inputs
406
Function Diagrams
406
Analog Outputs
407
Communication, IT Security
407
Communication According to Profidrive
407
Communication Services
408
Application Classes
410
Cyclic Communication
412
Telegrams and Process Data
412
Structure of the Telegrams
414
Description of Control Words and Setpoints
415
Overview of Control Words and Setpoints
415
Central Control and Status Words
435
Diagnostics Channels for Cyclic Communication
438
Parallel Operation of Communication Interfaces
440
General Information about Acyclic Communication
443
Structure of Orders and Responses
445
Determining the Drive Object Numbers
451
Example 1: Read Parameters
451
Task Description
451
Basic Procedure
452
Communication Via PROFIBUS DP
457
PROFIBUS Connection
457
Bus Connector
458
Bus Terminating Resistor
458
General Information about PROFIBUS
459
Commissioning PROFIBUS
463
Setting the PROFIBUS Interface
463
Setting the PROFIBUS Address
463
PROFIBUS Interface in Operation
464
Device Identification
465
Diagnostics Options
466
SIMATIC HMI Addressing
466
Monitoring, Telegram Failure
468
Direct Data Exchange
470
Setpoint Assignment in the Subscriber
472
Commissioning of the PROFIBUS Slave-To-Slave Communication
474
GSD During Operation
483
Messages Via Diagnostics Channels
484
Communication Via PROFINET IO
487
General Information about PROFINET IO
493
Real-Time (RT) and Isochronous Real-Time (IRT) Communication
494
Ip Address Assignment
495
Data Transmission
496
Communication Channels for PROFINET
498
Drive Control with PROFINET
498
PROFINET Interfaces
498
Media Redundancy
501
RT Classes for PROFINET IO
501
Topology Rules
506
Profinet Gsdml
507
Communication with CBE20
507
Communication Via SINAMICS Link
514
Basic Principles of SINAMICS Link
514
Transmission Time
515
Configuring and Commissioning
517
Sending Data
518
Receiving Data
520
Communication Failure When Booting or in Cyclic Operation
524
Function Diagrams and Parameters
526
Writing and Reading Parameters with Class 4Xx
538
Mapping Tables
542
Communication Details
548
Communication Sequence
551
Messages and Parameters
552
Specification
553
Function Diagrams
553
Switch On, Switch Off, Enable
554
Safety Shutdown (E-STOP)
559
Setpoint Channel
560
Ramp-Function Generator
560
Control Signals
562
Ramp-Function-Generator Tracking
564
Fixed Setpoint
567
Encoder Evaluation
568
General Information
568
Control and Status Words for Encoders
570
Speed Controller
570
Technology Controller
577
Commissioning with STARTER
578
Operating Hours Counter
583
Speed-Dependent Current Limitation
590
Overview of Functions
593
Configuring for Dynamic Overload Capability
594
Automatic Restart
600
Topology Overview
602
Standard Mode
606
Parameter Assignment
609
12-Pulse Parallel Connection
611
Operating Modes
614
12-Pulse Series Connection
618
12-Pulse Series Connection: Controlled Converter + Uncontrolled Converter
620
Switchover of the Power Unit Topology - Option S50
621
Direction of Rotation Reversal Using Field Reversal
622
General Information
626
Series Connection
628
Parallel Connection
629
Bus Connection
630
Terminal Module Cabinet TMC (Option G63)
633
Runtime (Operating Hours Counter)
633
Diagnostic Memory
634
Thyristor Diagnostics
635
Description of the Leds on the CUD
637
Diagnostics Via STARTER
640
Diagnostic Functions
640
Function Generator
641
Trace Function
644
Single Trace
644
Acknowledging Faults
652
Fault Buffer
653
Configuring Messages
656
Parameters and Function Diagrams for Faults and Alarms
658
Forwarding Faults and Alarms
659
Maximum Configuration
661
Free Function Blocks
663
General Remarks
663
Write and Know-How Protection
671
Deactivating Write Protection
673
Know-How Protection
673
Activating Know-How Protection
677
Deactivating Know-How Protection
679
Changing the Password
680
Overview of Important Parameters
685
Maintenance
687
Upgrading the Device Firmware
689
Step 1: Backup the Configuration
689
Replacing Components
694
Replacing the Fan
694
Replacing Fuses
700
Functional Safety
711
Application Examples
716
Description of the Applications
716
Diagnostics Test
724
Recommended Safety Relays
730
Certifications and Standards
731
Reference Standards
733
Country-Specific Standards
733
List of Abbreviations
734
Environmental Compatibility
742
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Siemens SINAMICS DC MASTER Operating Instructions Manual (715 pages)
Control Module
Brand:
Siemens
| Category:
Control Unit
| Size: 28.91 MB
Table of Contents
Legal Information
4
Product Name
5
Technical Support
7
Spare Parts
7
General Safety Instructions
19
ESD-Sensitive Components
24
Industrial Security
25
Residual Risks of Power Drive Systems
26
Ordering Information
27
Rating Plates, Packaging Label
27
Ordering Information for Options and Accessories
28
Ordering Information for Accessories
29
Additional Components
36
Extended Functions
37
Technical Data
39
Environmental Conditions
39
Ambient Temperature
40
Transport, Unpacking, Installation
41
Transportation, Unpacking
41
Dimension Drawings
42
Dividing the Unit
45
Removal/Installation and Division of Modules
47
Removing Modules
47
Installing Options and Accessories
54
Instructions for EMC-Compliant Drive Installation
58
Basic Information about EMC
58
EMC-Compliant Drive Installation (Installation Instructions)
61
Shield Connection
65
Arranging Components for Converter Units
66
Information on Line-Side Harmonics Produced by Converter Units in a Fully- Controlled Two-Pulse Bridge Circuit Configuration (B6C and (B6)A(B6)C)
68
Data on the Line-Side Harmonics from Converter Units in a Fully-Controlled AC Bridge Circuit B2C
70
Cable Routing in the Unit
71
Block Diagram with Connection Suggestion
75
Connecting the External Power Unit
78
Division Options
85
Connecting Current Transformers
94
Measurement of the Armature Current
99
General Information
99
Current Measurement with Two Current Transformers on the Line Side
101
Current Measurement Via Terminal Block XB-1 to XB-4 with External Measuring Circuit
103
Offset Correction Via XN1
107
Information on the Differential Input, Control Limits, and Grounding
108
Connecting the Firing Pulse Transformers
109
Normal Use (Individual)
109
Parallel Connection of Firing Pulses
110
External Amplification of Firing Pulses
110
Connecting Voltage Measurement Equipment
111
Connecting Fuse Monitoring Equipment
112
Parallel Connection of Power Units
113
Field Supply
114
Line Reactors
114
Arrangement of Printed Circuit Boards
119
Arrangement of Customer Connections (Connector Terminals, Faston Mounting Tabs)
120
"Voltage Measurement" Module
124
Connector Assignment (Terminals, Faston Mounting Tabs, Ribbon Cables)
128
Connecting the Protective Conductor
129
Open-Loop and Closed-Loop Control Section
131
Parallel Interface
140
Memory Card Slot
142
Voltage Measurement Equipment
144
Fuse Monitoring Equipment
145
Firing Pulse Transformers
146
Firing Pulse
150
Ribbon Cables
152
Additional System Components
159
DRIVE-Cliq Interface
159
Safety Instructions
160
Interface Description
161
Mac Address
161
Meaning of the Leds
163
Installation
165
Technical Data
165
X500 DRIVE-Cliq Interface
167
X524 Electronics Power Supply
167
X520 Encoder System Interface
168
Connection Example
169
Dimension Drawing
170
Sensor Module Cabinet-Mounted SMC30
174
Safety Instructions
175
X524 Electronic Power Supply
178
Connection Examples
182
Dimension Drawing
185
Protective Conductor Connection and Shield Support
187
Technical Data
188
Terminal Module TM15
192
Safety Instructions
192
Interface Description
193
Terminal Type
194
Connection Example
197
Dimension Drawing
199
Installation
199
Protective Conductor Connection and Shield Support
201
Connector Coding
202
Technical Data
203
Terminal Module TM31
205
Safety Instructions
206
Interface Description
207
Terminal Type
208
X521 Analog Inputs
211
Analog Inputs Current/Voltage Switch
212
X522 Analog Outputs/Temperature Sensor
212
X541 Bidirectional Digital Inputs/Outputs
214
X542 Relay Outputs
215
Meanings of the Leds on the Terminal Module TM31
217
Dimension Drawing
218
Installation
219
Protective Conductor Connection and Shield Support
220
Technical Data
222
Terminal Module TM150
223
Meaning of the Leds on the Terminal Module TM150
231
Installation
233
Commissioning Checklist
238
Mechanical Installation
238
Electrical Installation
239
Restoring the Factory Settings
239
Commissioning Using the BOP20 Operator Panel
241
Commissioning Steps
242
Access Authorization
242
Field Weakening
246
Commissioning Using the AOP30 Operator Panel
249
First Commissioning
249
Selecting the Language
250
Final Confirmation
254
Optimization Runs
254
Status after Commissioning
254
Resetting Parameters to Factory Settings
255
Commissioning with the STARTER Commissioning Tool
255
Installing the STARTER Commissioning Tool
256
Procedure for Commissioning with STARTER
257
Configuring a Drive Unit
266
Selecting the Device
270
Brake Control
274
Activating Function Modules
290
Activating Offline with STARTER
290
Activating Online through Parameters
292
Commissioning Optional Additional Modules
293
Deleting Offline with STARTER
304
Drive Optimization
305
Basic Information
305
Quick Commissioning
305
Manual Optimization
313
Optimization of Closed-Loop Armature Current Control
313
Optimization of Closed-Loop Field-Current Control
315
Optimizing the Speed Controller
316
Controller Optimization
317
Operation
319
Parameter Categories
320
Resetting Parameters
321
Access Level
322
CDS: Command Data Set
323
Drive Objects
327
Memory Card Functions
329
Important Parameters
333
BICO Technology: Interconnecting Signals
334
Binectors, Connectors
335
Interconnecting Signals Using BICO Technology
336
Internal Encoding of the Binector/Connector Output Parameters
337
Example: Interconnecting Digital Signals
337
Parameterizing Using the BOP20 (Basic Operator Panel 20)
338
Displays and Using the BOP20
343
Status Display
343
Parameter Display
344
Value Display
345
Displaying Faults and Alarms
348
Controlling the Drive Using the BOP20
349
Controlling Via the AOP30 Operator Panel
350
Overview and Menu Structure
351
Menu: Operation Screen
353
Setting Options
353
Parameterization Menu
354
Menu: Fault/Alarm Memory
355
Menu: Commissioning/Service
356
Drive Commissioning
356
Device Commissioning
357
AOP Settings
357
Setting the Date/Time
360
Date Format
361
AOP30 Diagnostics
362
Sprachauswahl/Language Selection
363
Operation Via the Operator Panel (LOCAL Mode)
363
CCW/CW Changeover
365
Increase Setpoint/Decrease Setpoint
365
AOP Setpoint
366
Inhibiting AOP LOCAL Mode
366
Acknowledging Errors Via the AOP
367
Timeout Monitoring
367
Operator Inhibit Lock/Parameters Disable
367
Saving the Parameters Permanently
371
Parameterization Errors
371
Assigning Parameters to Make AOP30 Time-Of-Day Master
372
Descriptions of Functions
373
Overview of Inputs/Outputs
373
Digital Inputs/Outputs
373
Analog Inputs
374
Analog Outputs
375
Communication According to Profidrive
375
Communication Services
377
Application Classes
378
Cyclic Communication
380
Telegrams and Process Data
380
Description of Control Words and Setpoints
383
Central Control and Status Words
403
Parallel Operation of Communication Interfaces
408
General Information about Acyclic Communication
411
Structure of Orders and Responses
413
Determining the Drive Object Numbers
419
Example 1: Read Parameters
419
Task Description
419
Basic Procedure
420
Communication Via PROFIBUS DP
425
PROFIBUS Connection
425
Bus Connector
426
Bus Terminating Resistor
426
General Information about PROFIBUS
427
Commissioning PROFIBUS
431
Setting the PROFIBUS Address
431
Device Identification
433
Diagnostics Options
434
Monitoring, Telegram Failure
436
Direct Data Exchange
438
Setpoint Assignment in the Subscriber
440
Commissioning of the PROFIBUS Slave-To-Slave Communication
442
Activating the Diagnostics Function
453
Communication Via PROFINET IO
455
General Information about PROFINET IO
461
Real-Time (RT) and Isochronous Real-Time (IRT) Communication
462
Ip Address Assignment
463
Data Transmission
464
Drive Control with PROFINET
466
Media Redundancy
469
RT Classes for PROFINET IO
469
Topology Rules
474
Profinet Gsdml
475
Communication with CBE20
475
Communication Via SINAMICS Link
482
Basic Principles of SINAMICS Link
482
Transmission Time
483
Configuring and Commissioning
485
Sending Data
486
Receiving Data
488
Communication Failure When Booting or in Cyclic Operation
492
Function Diagrams and Parameters
494
Mapping Tables
510
Communication Details
516
Communication Sequence
519
Messages and Parameters
520
Serial Interface with USS Protocol
521
Specification
521
Function Diagrams
521
Switch On, Switch Off, Enable
522
Safety Shutdown (E-STOP)
527
Setpoint Channel
528
Ramp-Function Generator
528
Control Signals
530
Fixed Setpoint
535
Encoder Evaluation
536
General Information
536
Actual Speed Values
537
Control and Status Words for Encoders
538
Speed Controller
538
Adaptation of the Armature and Field Current Controller
542
Technology Controller
545
Commissioning with STARTER
546
Switch-On Command for Holding or Operational Brake
548
Switching on Auxiliary Circuits
551
Operating Hours Counter, Unit Fan
551
Measuring the Motor Temperature
557
Speed-Dependent Current Limitation
558
Thyristor Blocking Voltage Calculation
561
Automatic Restart
562
Connecting Units in Parallel and in Series
564
Topology Overview
564
6-Pulse Parallel Connection
567
Standard Mode
568
Parameter Assignment
571
12-Pulse Parallel Connection
573
6-Pulse Series Connection
575
Operating Modes
576
6-Pulse Series Connection: Controlled Converter + Uncontrolled Converter
578
12-Pulse Series Connection
580
12-Pulse Series Connection: Controlled Converter + Uncontrolled Converter
582
Direction of Rotation Reversal Using Field Reversal
584
Braking Using Field Reversal
586
Serial Interface with Peer-To-Peer Protocol
588
General Information
588
Series Connection
590
Parallel Connection
591
Bus Connection
592
Expanding the SINAMICS DCM to Include a Second CUD
592
Runtime (Operating Hours Counter)
595
Diagnostic Memory
596
Trend Recorder Function
597
Thyristor Diagnostics
597
Description of the Leds on the CUD
599
Diagnostics Via STARTER
602
Diagnostic Functions
602
Function Generator
603
Trace Function
606
Single Trace
606
Acknowledging Faults
614
Fault Buffer
615
Configuring Messages
618
Parameters and Function Diagrams for Faults and Alarms
620
Simulation Mode
621
CPU Time Load with SINAMICS DCM
623
Maximum Configuration
625
Computation Examples
625
Free Function Blocks
627
General Remarks
627
Drive Control Chart (DCC)
629
Loading the DCC Technology Option into the Drive Unit Memory
630
CPU Time Load through DCC
632
Memory Load through DCC
633
Backing up the DCC Diagrams
634
Write and Know-How Protection
635
Know-How Protection
637
Changing the Password
644
Overview of Important Parameters
649
Maintenance
651
Upgrading the Device Firmware
652
Step 1: Backup the Configuration
653
Upgrading the DCC Technology Option
656
Replacing the Back-Up Battery in the AOP30 Operator Panel
661
Using SINAMICS DCM in Shipbuilding
663
Functional Safety
667
Application Examples
672
Description of the Applications
672
Diagnostics Test
680
Certifications and Standards
687
Reference Standards
689
Country-Specific Standards
689
List of Abbreviations
690
Environmental Compatibility
698
Runtimes of the DCC Blocks for SINAMICS DCM
701
BOP20 Status Display During Power-Up
706
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