Page 3 Preface Fundamental safety instructions System overview SINAMICS Line-side power components S120 SINAMICS S120 Combi S120 Combi Power Modules Topology rules for DRIVE- CLiQ Manual Motor Modules Booksize Compact as expansion axes DC link components Electrically connecting Motor Modules and DC link...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Preface
Siemens' content, and adapt it for your own machine documentation. Training At the following address (http://www.siemens.com/sitrain), you can find information about SITRAIN (Siemens training on products, systems and solutions for automation and drives). FAQs You can find Frequently Asked Questions in the Service&Support pages under Product Support (https://support.industry.siemens.com/cs/de/en/ps/faq).
Page 6 SINAMICS S120 Commissioning Manual with Startdrive • Usage/operation SINAMICS S120 Commissioning Manual with STARTER • SINAMICS S120/S150 List Manual • SINAMICS HLA System Manual Hydraulic Drive • SINAMICS S120 Commissioning Manual with Startdrive • SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 7 Technical Support Country-specific telephone numbers for technical support are provided in the Internet at the following address (https://support.industry.siemens.com/sc/ww/en/sc/2090) in the "Contact" area. See also EC-conform (https://support.industry.siemens.com/cs/ww/en/ps/13231/cert) UL certificate (http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.html)
Page 8 Relevant directives and standards You can obtain an up-to-date list of currently certified components on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact person.
Page 9 SINAMICS S devices showing the test symbols fulfil the EMC requirements for Australia and New Zealand. Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Not relevant standards China Compulsory Certification SINAMICS S devices do not fall in the area of validity of the China Compulsory Certification (CCC).
Page 10 This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 11 DC link and the output (> 1 MΩ) so that the possible voltage as result of the voltage divider with the impedance of the ground connection between the motor and converter is less than 50 VAC or 120 VDC. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 12 Preface SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 13: Table Of Contents
Industrial security ........................26 Residual risks of power drive systems ..................27 System overview ........................... 29 SINAMICS S120 Combi components ..................29 System data ..........................32 Derating as a function of the installation altitude and ambient temperature......34 Line-side power components ......................... 37 Introduction ..........................
Page 14 Line supply cable ......................... 116 4.8.3 Power cables for motors ...................... 117 4.8.4 Signal cables at the EP terminals ..................118 Technical data ........................119 4.9.1 Characteristic curves ......................123 4.9.1.1 Derating characteristics ....................... 130 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 15 X1 braking resistor connection ..................... 180 7.2.3.3 X21 digital inputs/outputs ...................... 181 7.2.4 Connection example ......................182 7.2.5 Meaning of the LEDs ......................183 7.2.6 Dimension drawing ....................... 184 7.2.7 Installation ..........................185 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 16 X524 Electronics power supply .................... 225 9.2.3.3 X500-X505 DRIVE-CLiQ interfaces ..................225 9.2.3.4 Meaning of the LED on the DMC20 ..................226 9.2.4 Dimension drawing ......................227 9.2.5 Installation ..........................228 9.2.6 Technical data ........................229 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 17 Overview ..........................264 10.3.3.2 Connection example ......................264 10.3.3.3 DRIVE-CLiQ interface ......................265 10.3.3.4 Encoder system interface ..................... 266 10.3.4 Dimension drawing ....................... 267 10.3.5 Installation ..........................268 10.3.6 Technical data ........................269 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 18 Current-carrying capacity and derating factors for power cables and signal cables ... 305 12.7.4 Connectable conductor cross-sections for spring-loaded terminals ........306 12.7.5 Connectable conductor cross-sections for screw terminals ..........307 12.7.6 Cable lugs ..........................308 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 19 Cleaning the S120 Combi heat sink ..................331 13.4 Forming the DC link capacitors ..................... 334 13.5 Recycling and disposal ......................335 Appendix............................. 337 List of abbreviations ......................337 Documentation overview ...................... 347 Index..............................349 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 20 Table of contents SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 21: Fundamental Safety Instructions
Touching live components can result in death or severe injury. • Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV- (Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 22 When opening plug connections in operation, arcs can result in severe injury or death. • Only open plug connections when the equipment is in a no-voltage state, unless it has been explicitly stated that they can be opened in operation. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 23 • Use a monitoring device that signals an insulation fault. • Correct the fault as quickly as possible so the motor insulation is not overloaded. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 24 • Ensure that the safety functions used in your drives and automation tasks are adjusted and activated through appropriate parameterizing. • Perform a function test. • Only put your plant into live operation once you have guaranteed that the functions relevant to safety are running correctly. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 25: Safety Instructions For Electromagnetic Fields (Emf)
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring • Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 26: Industrial Security
Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.
Page 27: Residual Risks Of Power Drive Systems
5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 28 Fundamental safety instructions 1.5 Residual risks of power drive systems SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 29: System Overview
● Additional system components and encoder system connections to expand the functionality and to handle various interfaces for encoders and process signals. The SINAMICS S120 Combi is intended for installation in a control cabinet. It sets itself apart as a result of the following properties: ●...
Page 30 System overview 2.1 SINAMICS S120 Combi components Figure 2-1 Connection example, S120 Combi 4-axis Power Module with 2 expansion axes connected to SINUMERIK 828D (maximum expansion stage) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 31 System overview 2.1 SINAMICS S120 Combi components Figure 2-2 Connection example, S120 Combi 4-axis Power Module with 2 expansion axes connected to SINUMERIK 840D sl (maximum expansion stage) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 32: System Data
System overview 2.2 System data System data Technical data The following technical data apply for SINAMICS S120 Combi Power Modules. Table 2- 1 Electrical data Line connection voltage 3 AC 380 V - 10 % … 3 AC 480 V + 10 %...
Page 33 Relative humidity: 5 % … 95 % (no condensation) Oil mist, salt mist, ice formation, condensation, dripping water, spraying water, splashing water and water jets are not permit- Table 2- 3 Certificates Declarations of Conformity Approvals cURus SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 34: Derating As A Function Of The Installation Altitude And Ambient Temperature
The secondary line supply system must be implemented as follows: ● TN line supply with grounded star point (no grounded outer conductor) ● IT line supply A reduction of the line supply voltage phase-phase is not necessary. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 35 System overview 2.3 Derating as a function of the installation altitude and ambient temperature Figure 2-4 Output current as a function of the temperature SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 36 System overview 2.3 Derating as a function of the installation altitude and ambient temperature SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 37: Line-Side Power Components
● Line contactor (this is required for electrical isolation) ● Line filter ● Line reactor (always required) The line connection for a SINAMICS S120 Combi comprises in addition to the regionally required protective devices, an optional line filter and a line reactor: Figure 3-1...
Page 38: Information On The Disconnector Unit
Circuit breaker (IEC 60947) 3RV1031-4FA10 3RV1031-4FA10 3RV1041-4JA10 UL-application Rated current 35 A 35 A 60 A Line fuse AJT 35 AJT 35 AJT 60 Circuit breaker 3VL2105-2KN30 3VL2105-2KN30 3VL2106-2KN30 Type AJT Class J, source: Ferraz Shawmut SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 39 Danger to life due to electric shock caused by oversized fuses Oversized fuses can result in significant levels of danger and also faults. • Use an adapted fuse corresponding to the table "Recommended line fuses and circuit breakers for S120 Combi Power Modules". SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 40: Line Supply Connection Via Residual-Current Devices
● Only recommended line filters must be used in operation. ● Switching elements (disconnector unit, contactors) for connecting and disconnecting the drive line-up have a maximum 35 ms delay time between closing/opening of the individual main contacts. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 41 Connecting a residual-current operated circuit breaker Recommendation SIEMENS selectively switching AC/DC-sensitive residual current protection devices in accordance with EN 61009-1 of the 5SM series e.g. 5SM3646-4 or 5SM3646-4+5SW3300 with an auxiliary disconnector (1 NC contact / 1 NO contact) for a rated current of 63 A and rated residual current of 0.3 A (see catalog "BETA Modular Installation Devices - ET B1").
Page 42: Overvoltage Protection
(surge arrester) directly at the infeed point. For use in Canada, to comply with the requirements of CSA C22.2 No. 274, a UL category VZCA7 or VZCA8 surge arrester is absolutely mandatory. The Raycap company has suitable surge arresters. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 43: Line Filters
"Dyn" and grounded neutral point must be used when connecting to other line supplies. The line filter and the control cabinet must be connected to the isolating transformer neutral point through a low inductance connection. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 44: Safety Information
This can also result in more downtimes and Line Modules may have a reduced service life. • It is absolutely essential that you maintain ventilation clearances according to the table Ventilation clearances above and below the component (Page 310). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 45 NOTICE Damage caused by line filters which are not approved for the SINAMICS S120 Combi The integrated infeed can be damaged or destroyed when using line filters that have not been approved by SIEMENS for the SINAMICS S120 Combi Power Modules. Furthermore, line harmonics can occur that damage or destroy loads connected to the same line supply.
Page 46: Interface Description
Line filter for S120 Combi Either the upper or lower PE screw can be used for the connection. One of the screws remains unused. "Looping-through" the protective connection to the line reactor is not permissible. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 47: Line/Load Connection
6 Nm Note The line filter 6SL3000-0BE21-6DAx can be used for all S120 Combi Power Modules. 3.6.4 Dimension drawing Figure 3-5 Dimension drawing of the line filter, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 48: Technical Data
50 x 420 x 226 Weight, approx. Degree of protection IP20 Line reactors 3.7.1 Description Line reactors for the S120 Combi limit low-frequency line harmonics to permissible values. For this reason, line reactors should always be used. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 49: Safety Information
• For the reactor, use touch protection according to IPXXA or corresponding to the local installation regulations. NOTICE Damage caused by line reactors which are not approved for the SINAMICS S120 Combi The following can occur if line reactors are used that have not been approved for SINAMICS S120 Combi by SIEMENS: - The infeed in the S120 Combi may be damaged or destroyed.
Page 50: Connection Description
When using unshielded connecting cables, the cores must be protected from rubbing against the shield connection clip. 3.7.3 Connection description 3.7.3.1 Overview Figure 3-6 Line reactor for S120 Combi (example for 16 kW infeed) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 51: Line/Load Connection
PE connection Type: Grounding studs M6 Grounding studs M6 tightening torque: 6 Nm tightening torque: 6 Nm Note A 6SL3111-4VE21-0EA0 Power Module (10 kW) must be combined with a 6SL3100-0EE21- 6AA0 line reactor. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 52: Dimension Drawings
Line-side power components 3.7 Line reactors 3.7.4 Dimension drawings Figure 3-7 Dimension drawing of the line reactor for S120 Combi (16 kW infeed), all dimensions in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 53: Technical Data
Rated current Power loss (see power loss tables (Page 316)) Dimensions (W x H x D) 219 x 176 x 120 219 x 176 x 130 Weight 10.7 10.9 Degree of protection IPXXA IPXXA SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 54 Line-side power components 3.7 Line reactors SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 55: Line Connection Versions
● Line connection components to be directly connected to the line supply ● Operating line connection components via an autotransformer ● Operating line connection components via an isolating transformer Figure 3-9 Overview of line connection versions SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 56: Operating Line Connection Components On The Line Supply
Operating line connection components on the line supply The SINAMICS S120 Combi drive system is designed to be directly connected to TN, TT, and IT line supplies with a rated voltage of 3-ph. 380 V to 3-ph. 480 V AC.
Page 57: Operation Of The Line Connection Components Via A Transformer
If the system fault level is too low, this can result in faults at the integrated infeed of the SINAMICS S120 Combi Power Modules. It can also cause faults and damage to other equipment and devices that are connected to the same line connection point as the S120 Combi Power Module.
Page 58: Dimensioning An Isolating Transformer/Autotransformer For Several Loads
An S120 Combi Power Module with integrated infeed and other loads / machines should be connected to the line supply via an isolating/autotransformer (matching transformer). The following diagram shows the connection using an isolating transformer as example. Figure 3-11 Operating several loads through an isolating transformer SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 59 16 kW S120 Combi Power Module: S = 0.82 MVA = 820 kVA K line K line From S the required rated power of the matching transformer can be calculated. K transformer SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 60 = 1.27 • 16 kW = 21 kVA According to b) > S ⇒ S is decisive The matching transformer requires a rated power S of 25 kVA for a short-circuit voltage u of 3%. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 61 = 1 %, = 3,000 kVA K plant = 16 kW • 70 • 0.73 = 820 kVA K line according to a) = 1.27 • 16 kW = 21 kVA According to b) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 62: Operating Line Connection Components Via An Autotransformer
If an autotransformer is used, safe electrical separation is no longer possible for a line voltage higher than 480 V +10 %. This can lead to damage or a fault in the device. • In this case, use an isolation transformer. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 63 Line-side power components 3.8 Line connection versions Application example: ● The motor insulation must be protected from excessive voltages. Figure 3-12 Operation via an autotransformer SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 64: Operating Line Connection Components Via An Isolating Transformer
● The neutral conductor must be brought out. It must be connected with the PE of the line filter, line reactor and S120 Combi (infeed). Notice: If the neutral conductor is not brought out and/or not connected, then all of the restrictions of an IT line supply apply! SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 65 Line-side power components 3.8 Line connection versions Figure 3-13 Operation via an isolation transformer SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 66 Line-side power components 3.8 Line connection versions SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 67: S120 Combi Power Modules
Introduction 4.1.1 Description The SINAMICS S120 Combi The S120 Combi is a Power Module with integrated infeed, Motor Modules (inverter) for 3 or 4 axes and a TTL encoder evaluation for the spindle. The S120 Combi is available in the following versions for various current ratings: ●...
Page 68 24 V connector Terminal for the motor holding brake 4 DRIVE-CLiQ blanking covers 2 terminals (4-pole) for X12/X13 2 terminals (4-pole) for X21/X22 5 shield terminals for motor cables Shield terminal for EP signal cables SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 69: Module Versions
Article number [kW] Motor Module 1 Motor Module 2 Motor Module 3 Motor Module 4 3 axes 6SL3111-3VE21-6FA0 6SL3111-3VE21-6EA0 6SL3111-3VE22-0HA0 4 axes 6SL3111-4VE21-0EA0 6SL3111-4VE21-6FA0 6SL3111-4VE21-6EA0 6SL3111-4VE22-0HA0 Pulse frequency, 4 kHz / 8 kHz SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 70: Approved Controls
● SINUMERIK 840D sl with NCU versions – NCU 710.3 PN Table 4- 3 Overview of the article numbers of the approved SINUMERIK 840D controls NCU version Article number (without CNC software) 710.3 6FC5371-0AA30-0AA1 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 71: Expansion Axes That Can Be Connected
A maximum of 2 expansion axes can be connected to an S120 Combi Power Module, i.e. two Single Motor Modules or one Double Motor Module. Description of the Booksize Compact Motor Modules, see Section Motor Modules Booksize Compact as expansion axes (Page 139). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 72: Safety Information
If cables are not connected to the terminals X1 (line connection) and X2 (motor connection - spindle), contact can result in death or serious injury. • Before starting any work on the connections, check for zero voltage. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 73 If brake cables are laid without safe electrical separation, the insulation can fail with an electric shock. • Close the holding brake with the specified MOTION-CONNECT cable. • Only use third-party cables with safe electrically separated brake cores or lay the brake cores with safe electrical separation. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 74 • Tighten all the DC link busbar screws with the specified tightening torques (1.8 Nm tolerance +30 %). • Check the tightening torques of all power connections at regular intervals and tighten them when required. This applies in particular after transport. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 75: Interface Description
Damage through use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application. Note Operation on line supplies where energy recovery is not possible In line supply systems without energy recovery capability (e.g.
Page 76: Overview Diagrams
S120 Combi Power Modules 4.3 Interface description 4.3.1 Overview diagrams Figure 4-1 S120 Combi 3 axes Power Module SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 77 S120 Combi Power Modules 4.3 Interface description Figure 4-2 S120 Combi 3 axes Power Module: View from the top Figure 4-3 S120 Combi 3 axes Power Module: View from below SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 78 S120 Combi Power Modules 4.3 Interface description Figure 4-4 S120 Combi 4 axes Power Module SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 79 The shield connection terminal is included in the accessories pack (Weidmüller, type KLBÜ 3-8 Figure 4-5 S120 Combi 4 axes Power Module: View from the top Figure 4-6 S120 Combi 4 axes Power Module: View from below SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 80: X1 Line Connection
X2 spindle (18 A, 24 A and 30 A Motor Modules) Terminal Technical data Type: Screw terminal 6 (Page 307) Max. connectable cross-section: 10 mm Tightening torque: 1.5 … 1.8 Nm PE connection SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 81 Type: Screw terminal 5 (Page 307) Max. connectable cross-section: 6 mm Tightening torque: 1.5 … 1.8 Nm PE connection Only for 4-axis Power Modules: Note The total length of the power cables must not exceed 175 m. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 82: X11 Brake Connection
• Observe the voltage tolerances of the motor holding brakes (24 V ± 10%). Note The motor brake must be connected via connector X11. The BR- cable must not be connected directly to electronics ground (M). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 83: X12/X13 Fan Connection
• Connect terminals 1 and 2 with a jumper. Note When connecting a customer's own fan assembly using 3-core cables, the white core (high fault signal = fault) can be connected to terminal 2. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 84: X21/X22 Ep Terminals
Integrated Basic Functions are enabled. Type: Screw terminal 1 (Page 307) Max. connectable cross-section: 1.5 mm Tightening torque: 0.22 … 0.25 Nm The temperature sensor type can be selected by parameter (see the SINAMICS S120/S150 List Manual). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 85 The function of the EP terminals is only available when Safety Integrated Basic Functions are enabled. Note The temperature sensor input is not needed if the motors feature an integrated DRIVE-CLiQ interface or if temperature values are detected by means of a different module (SMC, SME). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 86: X200-X205 Drive-Cliq Interfaces
To remove the blanking covers, we recommend that the guiding frame is dismantled. To do this, first remove all of the connections and the drip protection grid. Then remove the Torx slotted screw (see below). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 87 S120 Combi Power Modules 4.3 Interface description Figure 4-7 Dismantling the guiding frame of the DRIVE-CLiQ interfaces As an alternative to dismantling the guiding frame, flat-nosed pliers can be used to remove the blanking covers. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 88: X220 Ttl Encoder
If temperature sensors that do not comply with the safety isolation specifications are connected to terminals "+Temp" and "-Temp", there is a risk of electric shock. • Only use temperature sensors that fully comply with the specifications of the safety isolation. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 89 A and the next but one rising edge of ALo-BHi track B. Further information on setting the "Zero pulse active time" can be found in the following: References: SINAMICS S120 Function Manual (FH1), tolerant encoder monitoring for SMC30 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 90 Encoder current drawn as a function of the maximum cable length For encoders without remote sense the permissible cable length is restricted to 100 m (reason: the voltage drop depends on the cable length and the encoder current). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 91 4.3 Interface description Figure 4-9 Signal characteristic of track A and track B between two edges: Time between two edges with pulse encoders Figure 4-10 Position of the zero pulse to the track signals SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 92: X224 24 V Connector
24 V power supply Supply voltage: 24 V DC Ground Electronics ground Type: Screw terminal 5 (Page 307) Max. connectable cross-section: 6 mm The 24 V connector is included in the scope of supply. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 93: Connection Examples
S120 Combi Power Modules 4.4 Connection examples Connection examples Figure 4-11 Connection example for an S120 Combi 3 axis Power Module with a motor holding brake SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 94 Figure 4-12 Connection example for an S120 Combi 4 axis Power Module with 3 motor holding brakes Motor holding brake for servo 1 Brake control for servo 1 via internal brake interface (SBC possible) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 95 • CU_I-p0728.15 =1 Note The circuit shown above is only an example. A wiring diagram of the digital inputs/outputs on the PPU can be found in the SINUMERIK 828D Manual PPU, Edition 03/2013. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 96: Meaning Of The Leds On The S120 Combi
Meaning of the LEDs on the S120 Combi The SINAMICS S120 Combi has 2 LEDs to display the status. The LED statuses for the S120 Combi are described in the table below. The status display refers to the internal infeed, the spindle and the servo drives and the TTL encoder evaluation of the S120 Combi Power Module.
Page 97: Dimension Drawings
SINAMICS S120 Function Manual Drive Functions (FH1) SINUMERIK 828D Turning and Milling Commissioning Manual SINUMERIK 840D sl commissioning CNC Dimension drawings Figure 4-13 Dimension drawing of the S120 Combi 3 axes Power Module, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 98 S120 Combi Power Modules 4.6 Dimension drawings Figure 4-14 Dimension drawing of the S120 Combi 4 axes Power Module, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 99: Installation
The installation cut-outs shown below are for any S120 Combi Power Module and the external fan unit. The drilling patterns differ by the number and width of the expansion axes. Select the appropriate drilling pattern corresponding to your individual design. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 100 4.7 Installation Figure 4-15 Dimensions for the installation cut-outs and drilling patterns for an S120 Combi Power Module with external fan unit, reinforcement plates and expansion axes, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 101: Installing The Reinforcement Plates
S120 Combi Power Module and the external fan unit. Note The reinforcement plates are not included in the scope of delivery of the S120 Combi. They must be separately ordered (Article number: 6SL3161-1LP00-0AA0). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 102: Installation
The reinforcement plates for the S120 Combi must be mounted in each case. For mounting, holes that correspond to the drilling pattern below must be drilled in the mounting panel. Figure 4-16 Drilling pattern for mounting the reinforcement plates Holes: 4 X Ø 4.8 mm SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 103 Insert the left reinforcement plate into the Locate the reinforcement plate on the mounting cut-out. mounting panel. Screw the reinforcement plate at the top and Insert the right reinforcement plate into the bottom. mounting cut-out. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 104 Locate the reinforcement plate on the Screw the reinforcement plate at the top and mounting panel. bottom. When installing the reinforcement plates, it is important to observe alignment. Figure 4-17 Alignment of the reinforcement plates SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 105: Technical Data
Contact with hot parts may cause you to suffer a burn injury. • Follow the installation instructions when mounting the reinforcement plates. 4.7.2.3 Technical data 6SL3161-1LP00-0AA0 Unit Value Weight (2 units) Dimensions (W x H x D) 150 x 57.5 x 750 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 106: Installing An S120 Combi Power Module
2. Install the S120 Combi Power Module. 3. Firstly tighten the M6 nuts by hand (0.5 Nm). 4. Tighten the nuts in the specified sequence (1 to 4) with 10 Nm. Figure 4-19 Installing an S120 Combi Power Module SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 107: Assembling A Drip Protection Grid
Modules, it can be ordered as replacement part and retrofitted. The drip protection grid is directly attached to the S120 Combi Power Modules. Figure 4-20 S120 Combi Power Modules with drip protection grid SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 108: Mounting An External Fan Module
The external fan unit comprises the following components: ● Fan cradle with seal for installation in the control cabinet ● Connection cables with 4-pin connector ● Double fan ● Fan support plate ● Air baffle plate SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 109 S120 Combi Power Modules 4.7 Installation Figure 4-21 External fan unit When a fan fails, the complete external fan unit must be replaced. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 110: Dimension Drawing
S120 Combi Power Modules 4.7 Installation 4.7.5.3 Dimension drawing Figure 4-22 Dimension drawing of the external fan unit, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 111: Installation
2. Mount the fan unit as shown below. 3. Connect the power supply cables of the fan unit to the S120 Combi Power Module. – Cable A to terminal X12 – Cable B to terminal X13 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 112 S120 Combi Power Modules 4.7 Installation Firstly, tighten the nuts by hand with 0.5 Nm. Subsequently, tighten the nuts in the specified mounting sequence 1 to 5 with a tightening torque of 1.8 Nm. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 113 Contact with hot parts may cause you to suffer a burn injury. • Only operate the S120 Combi with reinforcement plates. WRONG: S120 Combi and external fan unit CORRECT: S120 Combi and external fan unit without reinforcement plates with installed reinforcement plates SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 114: Technical Data
2. Cut the single cores U, V, W and PE to dimension A from the table below, strip and crimp on end sleeves with insulation support 3. Strip the connection cables for the motor holding brake and screw to the brake connector SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 115 Cable cross-section in mm A in mm and (inches) 4 x 1.5 (2.17 +0.12 4 x 2.5 (2.17 +0.12 4 x 4 (2.17 +0.12 4 x 6 (2.17 +0.08 4 x 10 (2.17 +0.08 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 116: Line Supply Cable
Damage to unshielded power cables due to shield connection clamps When using unshielded power cables, the unshielded individual cores can be damaged by the shield connection clamp. • Only use the shield connection clamp for shielded power cables. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 117: Power Cables For Motors
The shield clamp does not provide strain relief. In the event that strain relief of the power cable is not carried out separately using appropriate measures, the shield connection clamp may be damaged. • Install additional strain relief for the power cable. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 118: Signal Cables At The Ep Terminals
● Remove the insulation from the signal cables and crimp the individual cores with end sleeves. ● Connect the cable cores to the EP terminals (screw terminals). ● Connect the cable shields as shown below. Figure 4-27 Signal cables connected with the correct shield support SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 119: Technical Data
Peak current (I ACrms Rated power at 540 V DC link voltage at 600 V DC link voltage Pulse frequency feedrate 1 Output voltage 0 … 0.7 x DC link voltage ACrms Feedrate 2 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 120 Resulting rated short-circuit current SCCR at 480 V Cooling method External air cooling Cooling air requirement Weight 18.35 18.4 18.5 The specified power ratings apply to the line voltage range from 380 V to 480 V SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 121 Base-load current (I 10.8 10.3 ACrms Intermittent duty current for S6 duty I (40%) ACrms ACrms Rated power at 540 V DC link voltage at 600 V DC link voltage Pulse frequency feedrate 1 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 122 Power loss calculation for partial load operation (Page 319). Max. ambient temperature Without derating °C With derating °C DC link voltage 460 … 720 DC link capacitance μF 2520 1645 2115 2520 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 123: Characteristic Curves
, also see diagram "Rated duty cycles, spindle for a pulse frequency of 8 kHz". 4.9.1 Characteristic curves The following rated duty cycles apply to the Power Modules: ● 6SL3111-3VE21-6FA0 ● 6SL3111-3VE21-6EA0 ● 6SL3111-3VE22-0HA0 ● 6SL3111-4VE21-6FA0 ● 6SL3111-4VE21-6EA0 ● 6SL3111-4VE22-0HA0 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 124 S120 Combi Power Modules 4.9 Technical data Rated duty cycles, infeed Figure 4-28 Rated duty cycles, infeed SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 125 4.9 Technical data Rated duty cycles, spindle and feed Figure 4-29 Rated duty cycles, spindle and feed at a 4 kHz pulse frequency The following rated duty cycles apply to the Power Modules: ● 6SL3111-4VE21-0EA0 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 126 S120 Combi Power Modules 4.9 Technical data Rated duty cycles, infeed Figure 4-30 Rated duty cycles, infeed, 6SL3111-4VE21-0EA0 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 127 S120 Combi Power Modules 4.9 Technical data Rated duty cycles, spindle Figure 4-31 Rated duty cycles, spindle for a 4 kHz pulse frequency SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 128 S120 Combi Power Modules 4.9 Technical data Figure 4-32 Rated duty cycles, spindle for a 8 kHz pulse frequency SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 129 S120 Combi Power Modules 4.9 Technical data Rated duty cycles, feed Figure 4-33 Rated duty cycles, feed for a 4 kHz pulse frequency SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 130: Derating Characteristics
You can find the following derating characteristics in Chapter Derating as a function of the installation altitude and ambient temperature (Page 34). • Output current as a function of the installation altitude • Output current as a function of the temperature SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 131: Topology Rules For Drive-Cliq
3-axis Power Modules X205 Optional: 2nd direct sin/cos encoder for spindle (via SM...) remains empty when a direct TTL spindle encoder is connected via X220 In this case, the TTL encoder interface X220 remains free. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 132 Table 5- 4 Assigning the DRIVE-CLiQ interfaces at the TM54F DRIVE-CLiQ interface X500 X102 of the control (PPU) X501 X500 of the DMx20 if a DMx20 is not used, then this interface remains empty SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 133 Feedrate 3 at the S120 Combi (4 axes Power Modules) X504 Feedrate 1st expansion axis at the Motor Module X505 Feedrate 2nd expansion axis at the Motor Module Only then, if a TM54F is not used SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 134: Connection Examples
Topology rules for DRIVE-CLiQ 5.1 Connection examples Connection examples 5.1.1 Operation with a 3 axes Power Module Figure 5-1 DRIVE-CLiQ wiring with TTL encoder for 1 S120 Combi 3-axis Power Module and 2 Single Motor Modules SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 135 Topology rules for DRIVE-CLiQ 5.1 Connection examples Figure 5-2 DRIVE-CLiQ wiring with TTL encoder for 1 S120 Combi 3-axis Power Module and 2 Single Motor Modules without TM54F SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 136: Operation With A 4 Axes Power Module
Topology rules for DRIVE-CLiQ 5.1 Connection examples 5.1.2 Operation with a 4 axes Power Module Figure 5-3 DRIVE-CLiQ wiring with TTL encoder for 1 S120 Combi 4-axis Power Module and 2 Single Motor Modules SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 137 Topology rules for DRIVE-CLiQ 5.1 Connection examples Figure 5-4 DRIVE-CLiQ wiring with TTL encoder for 1 S120 Combi 4-axis Power Module and 1 Double Motor Module SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 138 Topology rules for DRIVE-CLiQ 5.1 Connection examples Figure 5-5 DRIVE-CLiQ wiring with angular encoder for 1 S120 Combi 4-axis Power Module and 2 Single Motor Modules SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 139: Motor Modules Booksize Compact As Expansion Axes
The Motor Modules Booksize Compact are operated in combination with the S120 Combi using the "internal air cooling" cooling method. Note For the dimensioning of the expansion axes, the infeed power must be taken into account (demand factor). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 140: Safety Information
DC link discharge voltage Missing warning labels in the national language regarding the DC link discharge voltage can result in death or serious injury. • Attach the component warning labels in the national language. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 141 • Only use temperature sensors that fully comply with the specifications of the safety isolation. • If safe electrical separation cannot be guaranteed (for linear motors or third-party motors, for example), use a Sensor Module External (SME120 or SME125) or Terminal Module TM120. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 142 Damage through use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the respective application. Note A regulated DC power supply is required to operate motors with a built-in holding brake.
Page 143: Interface Description
Motor Modules Booksize Compact as expansion axes 6.3 Interface description Interface description 6.3.1 Overview Figure 6-1 Interface overview, Single Motor Module Booksize Compact (example: 5 A) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 144 Motor Modules Booksize Compact as expansion axes 6.3 Interface description Figure 6-2 Interface overview, Double Motor Module Booksize Compact (example: 2 x 5 A) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 145: X1/X2 Motor Connection
Type: M5 tapped hole for ring cable lug (Page 308) Tightening torque: 3 Nm Double Motor Modules 1.7 A to 5 A Type: M5 tapped hole for ring cable lug (Page 308) Tightening torque: 3 Nm SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 146: X11/X12 Motor Brake Connection
Contact with live parts can result in death or serious injury. • Connect protective extra-low voltages (PELV) to all connections and terminals between 0 and 48 V DC. • Observe the voltage tolerances of the motor holding brakes (24 V ± 10%). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 147: X21/X22 Ep Terminals / Temperature Sensor Motor Module
There is a risk of electric shock if temperature sensors that do not comply with the protective separation specifications are connected to terminals "+Temp" and "-Temp". • Only use temperature sensors that fully comply with the specifications for protective separation. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 148: X200-X203 Drive-Cliq Interface
Reserved, do not use + (24 V) Power supply M (0 V) Electronics ground The blanking covers for the DRIVE-CLiQ interfaces are included in the scope of delivery. Blanking cover (50 pcs.) Article number: 6SL3066-4CA00-0AA0 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 149: Connection Example
6.4 Connection example Connection example Figure 6-3 Connection example, Single Motor Modules Booksize Compact 3 A to 18 A and Double Motor Modules Booksize Compact 2 x 1.7 A to 2 x 5 A SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 150: Meaning Of The Leds On The Motor Module Booksize Compact
Irrespective of the state of the LED "DC LINK", hazardous DC-link voltages can always be present. Death or serious injury can result when live parts are touched. • Observe the warning information on the component. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 151: Dimension Drawings
Motor Modules Booksize Compact 3 A, 5 A, and 9 A Motor Module Article No. Single Motor Module 3 A 6SL3420-1TE13-0AA. Single Motor Module 5 A 6SL3420-1TE15-0AA. Single Motor Module 9 A 6SL3420-1TE21-0AA. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 152 Dimension drawing of 18 A Motor Module Booksize Compact, all dimensions in mm and (inches) Table 6- 7 Motor Module Booksize Compact 18 A Motor Module Article No. Single Motor Module 18 A 6SL3420-1TE21-8AA. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 153 2 x 1.7 A, 2 x 3 A, and 2 x 5 A Double Motor Modules Booksize Compact Double Motor Module Article No. 2 x 1.7 A Double Motor Module 6SL3420-2TE11-7AA. 2 x 3 A Double Motor Module 6SL3420-2TE13-0AA. 2 x 5 A Double Motor Module 6SL3420-2TE15-0AA. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 154: Installation
Figure 6-7 Installing a Motor Module Booksize Compact with internal air cooling Tightening torques: ● Initially, tighten by hand (0.5 Nm) ● Then tighten with 6 Nm (in the specific sequence 1 to 4) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 155: Technical Data
Default setting for 400 V line supplies, undervoltage trip threshold can be reduced by up to 80 V and is adjusted to the parameterized line voltage Rated power of a typical standard induction motor at 400 V 3 AC. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 156 Default setting for 400 V line supplies, undervoltage trip threshold can be reduced by up to 80 V and is adjusted to the parameterized line voltage Rated power of a typical standard induction motor at 400 V 3 AC. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 157: Characteristics
Duty cycle without initial load Figure 6-10 S6 duty cycle with initial load with a duty cycle duration of 600 s Figure 6-11 S6 duty cycle with initial load with a duty cycle duration of 60 s SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 158 Peak current duty cycle with initial load Figure 6-13 Duty cycle with 60 s overload with a duty cycle duration of 300 s Figure 6-14 Duty cycle with 30 s overload with a duty cycle duration of 300 s SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 159 Output current as a function of the pulse frequency for the Motor Module ≤ 5 A Figure 6-16 Output current as a function of the pulse frequency for the Motor Module ≥ 9 A Figure 6-17 Current derating as a function of the output frequency SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 160 You can find the following derating characteristics in Chapter Derating as a function of the installation altitude and ambient temperature (Page 34). • Output current as a function of the installation altitude • Output current as a function of the temperature SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 161: Dc Link Components
DIP switch on the upper side of the module. Note Compatibility The new Control Supply Module 6SL3100-1DE22-0AA1 with extended functions described here replaces Control Supply Module 6SL3100-1DE22-0AA0. The modules are spare-part- compatible. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 162: Safety Information
There is a danger of an electric shock through contact when the side covers of the DC link are missing. • Mount the supplied side covers on the first and last component in the drive line-up. You can order missing side covers (article number: 6SL3162-5AA00-0AA0). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 163 Module Tighten the enclosed EJOT-PT screw K30 x 16 with the specified tightening torque (0.5 Nm). • Check the tightening torques of all power connections at regular intervals and tighten them when required. This applies in particular after transport. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 164: Interface Description
DC link components 7.1 Control Supply Module CSM 7.1.3 Interface description 7.1.3.1 Overview Figure 7-1 Interface overview, Control Supply Module SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 165: X1 Line Connection
3 AC 380 … 480 V, 50 / 60 Hz Type: Screw terminal 4 (Page 307) Max. connectable cross-section: 4 mm Tightening torque: 0.5 … 0.6 Nm PE connection Type: M5 screw at the housing Tightening torque: 3 Nm SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 166: X21 Signaling Contact
Supply voltage 24 ... 28.8 V DC Ground Electronics ground Type: Screw terminal 5 (Page 307) Max. connectable cross-section: 6 mm Tightening torque: 1.5 … 1.8 Nm The 24 V terminal adapter is included in the scope of supply. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 167: S1 Dip Switch
When delivered, "single operation" is set. Both switches are set to the left. Note The DIP switch must be set to "single operation" when operating the Control Supply Module on the S120 Combi. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 168: Connection Example
The CSM must be connected to the S120 Combi Power Module and the expansion axes via the DC link busbars as well as also via the 24 V busbars. The red 24 V connector from the accessories pack provided must be inserted under all circumstances. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 169 DC link components 7.1 Control Supply Module CSM Figure 7-3 Connection example of Control Supply Module CSM in single operation SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 170: Meaning Of The Leds On The Control Supply Module
E DC Buffer operation possible DC input voltage outside the tolerance range: Adjust DC input voltage < 360 ... 380 V or V > 820 V ± 3 % E DC E DC SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 171: Dimension Drawing
DC link components 7.1 Control Supply Module CSM 7.1.6 Dimension drawing Figure 7-4 Dimension Control Supply Module, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 172: Installation
7.1 Control Supply Module CSM 7.1.7 Installation ① State when supplied with spacer ② Spacer removed - mounting depth for S120 Combi Figure 7-5 Methods of installing the Control Supply Module with and without spacer SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 173: Technical Data
(UL) listed NKJH: listed DIVQ: Type designation: 3RV1021-1DA10 3RV2711-4AD.. 3RV2011-1DA.. 3RV2021-1DA.. Rated current: 2.2 … 3.2 (set value 3.2) Fuses (UL) Class RK1, J, CC, CF Rated current: Operating voltage: ≥ 480 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 174: Characteristics
For ambient temperatures > 40 °C, a linear derating for the output current must be observed as of 26 output voltage. Figure 7-6 Current derating for ambient temperatures >40 °C as a function of the output voltage SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 175: Braking Module Booksize
The cable length between the Braking Module and the braking resistor is limited to a maximum of 10 m. A shielded connection cable (3 m, 3 x 1.5 mm ) is supplied with braking resistor 6SN1113- 1AA00-0DA0. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 176 ● Automatic detection of braking resistors and braking power monitoring ● I t monitoring of the braking resistors ● Temperature monitoring of the Braking Module ● Short circuit and overload detection ● Ground fault detection SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 177: Safety Information
There is a danger of an electric shock through contact when the side covers of the DC link are missing. • Mount the supplied side covers on the first and last component in the drive line-up. You can order missing side covers (article number: 6SL3162-5AA00-0AA0). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 178 This applies in particular after transport. Note If braking resistors other than those described in Section Braking resistors (Page 188) (6SN1113-1AA00-0DA0 and 6SL3100-01BE31-0AA) are used then these could be destroyed. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 179: Interface Description
DC link components 7.2 Braking Module Booksize 7.2.3 Interface description 7.2.3.1 Overview Figure 7-7 Interface overview, Braking Module Booksize SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 180: X1 Braking Resistor Connection
Braking resistors without a thermostatic switch for Braking Modules Braking resistor R in Ω in kW in kW 6SN1113-1AA00-0DA0 6SL3100-1BE31-0AA0 Note For detailed technical information on the braking resistors, see the section entitled Braking resistors (Page 188). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 181: X21 Digital Inputs/Outputs
● 80 % of the maximum on-load factor of the braking resistor has been reached (I monitoring). ● 80 % of the maximum braking energy of the braking resistor has been reached. ● An incorrect braking resistor is connected (only braking resistors approved by Siemens for this component are identified automatically). Terminal X21.4 - fault In the event of an overtemperature, the error cannot be acknowledged until after a cooling phase.
Page 182: Connection Example
7.2 Braking Module Booksize 7.2.4 Connection example Figure 7-8 Connection example of a Braking Module Booksize Information on how to parameterize the digital inputs or digital outputs, see the SINAMICS S120/S150 List Manual. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 183: Meaning Of The Leds
Diagnose fault (via output Overtemperature terminals) and acknowledge Overcurrent trip it (via input terminal) t-monitoring activated Ground fault/short circuit Note: In the event of overtemperature, the error cannot be acknowledged until after a cooling phase. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 184: Dimension Drawing
DC link components 7.2 Braking Module Booksize 7.2.6 Dimension drawing Figure 7-9 Dimension drawing of Braking Module, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 185: Installation
DC link components 7.2 Braking Module Booksize 7.2.7 Installation ① State when supplied with spacer ② Spacer removed - mounting depth for S120 Combi Figure 7-10 Methods of installing Braking Modules with/without spacer elements SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 186: Technical Data
Electronics current drawn (at 24 V DC) Current carrying capacity DC link busbars 24 V busbars Braking power Max. Continuous braking power Power loss (see power loss tables (Page 316)) Cooling method Natural convection Weight SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 187: Characteristic Curves
Long duty cycle A [s] T [s] 11.5 The following applies when connecting Braking Modules in parallel: = 0.9 x total P of single devices N total = total P of single devices max total SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 188: Braking Resistors
) is supplied with braking resistor 6SN1113- 1AA00-0DA0. Other braking resistors are supplied without connecting cable. The maximum conductor cross-sections are listed in the technical data. The maximum cable length for all braking resistors is 10 m. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 189: Safety Information
• To prevent adjacent components from suffering damage due to these high temperatures, maintain a clearance of 100 mm on all sides of the braking resistor. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 190: Dimension Drawings
DC link components 7.3 Braking resistors 7.3.3 Dimension drawings Figure 7-12 Dimension drawing of braking resistor 0.3 kW/25 kW, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 191 DC link components 7.3 Braking resistors Figure 7-13 Dimension drawing of braking resistor 1.5 kW/100 kW, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 192: Technical Data
[W] peak braking power of the braking resistor Table 7- 14 Duty cycles for Braking Module Booksize 6SN1113–1AA00–0DA0 6SL3100–1BE31–0AA. Short duty cycle Long duty cycle Short duty cycle Long duty cycle A [s] T [s] 11.5 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 193: Electrically Connecting Motor Modules And Dc Link Components
• Check that it really is in a no-voltage condition, from phase conductor to phase conductor and phase conductor to protective conductor. • Check that the DC link is in a no-voltage condition. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 194 If required, remove the drip protection grid. Remove the two Torx-slotted screws at the Release the front cover by slightly pressing front. upwards Remove the front plate. Remove the Torx-slotted screw of the DC link cover. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 195 Electrically connecting Motor Modules and DC link components 8.2 Removing the front cover and opening the DC link cover on the S120 Combi Remove the DC link cover. Remove the DC link side cover. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 196: Connection Of Dc Link Busbars And 24 V Busbars
1. Use a suitable screwdriver or tool from the accessories pack to open the protective cover of the component which is to be connected. 2. Remove the DC link side cover at the connection location. Figure 8-1 S120 Combi and Motor Module without DC link covers SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 197 4. Install the 24 V connector (accessories pack of the component to be connected). Figure 8-2 S120 Combi and Motor Module with installed 24 V connector 5. Close the protective cover of the connected component. 6. Mount the front plate on the S120 Combi. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 198 When opening plug connections in operation, arcs can result in severe injury or death. • Only withdraw or insert the 24 V connectors in a no-voltage state. • It is only permissible to withdraw or insert the 24 V connectors a maximum of 5 times. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 199: Connecting An Additional Component
2. Remove the DC link side covers of both components at the connection location Figure 8-3 Prepared Motor Modules to connect the DC link busbars SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 200 1.8 Nm 4. Install the 24 V connector (accessories pack of the component to be connected). Figure 8-4 Motor Modules with 24 V connector installed 5. Close the protective covers of both components. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 201 When opening plug connections in operation, arcs can result in severe injury or death. • Only withdraw or insert the 24 V connectors in a no-voltage state. • It is only permissible to withdraw or insert the 24 V connectors a maximum of 5 times. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 202 Electrically connecting Motor Modules and DC link components 8.4 Connecting an additional component SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 203: Additional System Components
A fail-safe digital output comprises: ● An output switching to 24 V ● An output switching to ground ● Digital input to check the switching state A fail-safe digital input comprises: ● 2 digital inputs SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 204: Safety Information
This can also result in increased failure rates and a shorter service life for Terminal Modules. • It is absolutely essential that you maintain ventilation clearances according to the table Ventilation clearances above and below the component (Page 310). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 205: Interface Description
Additional system components 9.1 Terminal Module TM54F 9.1.3 Interface description 9.1.3.1 Overview Figure 9-1 TM54 interface overview SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 206: X500/X501 Drive-Cliq Interfaces
Including the current consumption for the digital outputs and to supply the sensor The maximum cable length that can be connected is 10 m. Note The two "+" and "M1" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 207: X520 Sensor Power Supply
F-DI 1 = terminals 4, 5 and 7 Type: Screw terminal 1 (Page 307) Max. connectable cross-section: 1.5 mm² Tightening torque: 0.22 … 0.25 Nm DI: Digital input, F-DI: Fail-safe digital input Pure hardware delay SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 208: X522 Fail-Safe Digital Inputs
F-DI 4 = terminals 5, 6 and 9 Type: Screw terminal 1 (Page 307) Max. connectable cross-section: 1.5 mm² Tightening torque: 0.22 … 0.25 Nm DI: Digital input, F-DI: Fail-safe digital input Pure hardware delay SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 209: X523 Fail-Safe Digital Output
F-DO 0 = terminals 1, 2, and 3 Type: Screw terminal 1 (Page 307) Max. connectable cross-section: 1.5 mm² Tightening torque: 0.22 … 0.25 Nm DI: digital input; DO: digital output F-DO: Fail-safe digital output Pure hardware delay SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 210: X524 Electronics Power Supply
The maximum cable length that can be connected is 10 m. Note The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. The current consumption increases by the value for the DRIVE-CLiQ node. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 211: X525 Fail-Safe Digital Output
F-DO 1 = terminals 1, 2, and 3 Type: Screw terminal 1 (Page 307) Max. connectable cross-section: 1.5 mm² Tightening torque: 0.22 … 0.25 Nm DI: digital input; DO: digital output F-DO: Fail-safe digital output Pure hardware delay SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 212: X531 Fail-Safe Digital Inputs + Power Supply With Forced Dormant Error Detection
For the digital inputs DIx+ to function, the reference potential must be connected to input DIx- in each case. • Route the ground reference of the digital inputs. • Connect the DIx input and the M1 terminal via a jumper. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 213: X532 Fail-Safe Digital Inputs
For the digital inputs DIx+ to function, the reference potential must be connected to input DIx- in each case. • Route the ground reference of the digital inputs. • Connect the DIx input and the M1 terminal via a jumper. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 214: X533 Fail-Safe Digital Output
F-DO 2 = terminals 1, 2, and 3 Type: Screw terminal 1 (Page 307) Max. connectable cross-section: 1.5 mm² Tightening torque: DI: digital input; DO: digital output F-DO: Fail-safe digital output Pure hardware delay SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 215: X535 Fail-Safe Digital Output
F-DO 3 = terminals 1, 2, and 3 Type: Screw terminal 1 (Page 307) Max. connectable cross-section: 1.5 mm² Tightening torque: 0.22 … 0.25 Nm DI: digital input; DO: digital output F-DO: Fail-safe digital output Pure hardware delay SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 216: Connection Example
Additional system components 9.1 Terminal Module TM54F 9.1.4 Connection example Figure 9-2 Connection example off TM54F SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 217: Meaning Of Leds
The controllable sensor power supply is functioning – fault-free. Continuous There is a fault in the controllable sensor power supply. – light – The sensor power supply is operating fault-free. Continuous The sensor power supply has a fault. light SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 218 Reference: /LH1/ SINAMICS S120/S150 List Manual Cause and rectification of faults The following reference contains information about the cause of faults and how they can be rectified: SINAMICS S120 Commissioning Manual (IH1) SINAMICS S120/S150, List Manual (LH1) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 219: Dimension Drawing
Additional system components 9.1 Terminal Module TM54F 9.1.6 Dimension drawing Figure 9-3 Dimension drawing of Terminal Module TM54F, all data in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 220: Installation
1. First shift the mounting slide downwards at the lug to release the interlocking with the mounting rail. 2. Swivel the component to the front and withdraw it upwards from the DIN rail. ① Mounting slide ② Mounting rail Figure 9-4 Removing from a DIN mounting rail SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 221: Protective Conductor Connection And Shield Support
If the correct shielding procedures or the permissible cable lengths are not observed, it can cause damage or the machine may malfunction. • Only use shielded cables. • Do not exceed the cable lengths stated in the technical data. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 222: Technical Data
The DMC20 should also be used if only one feed axis is coupled with a direct measuring system. A fixed topology applies when assigning the particular feed axis to a DRIVE-CLiQ interface (see Section Topology rules for DRIVE-CLiQ (Page 131)) and this must be observed. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 223: Safety Information
Alternatively, equipotential bonding can be achieved by means of a conductor (min. 6 mm²), which should be routed parallel to the DRIVE-CLiQ where possible. This involves all distributed DRIVE-CLiQ participants. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 224: Interface Description
Additional system components 9.2 DRIVE-CLiQ Hub Module DMC20 9.2.3 Interface description 9.2.3.1 Overview Figure 9-6 Interface overview of the DMC20 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 225: X524 Electronics Power Supply
+ (24 V) Power supply M (0 V) Electronics ground Connector DRIVE-CLiQ socket type The blanking covers for the DRIVE-CLiQ interfaces are included in the scope of delivery. Blanking covers (50 x) Article No.: 6SL3066-4CA00-0AA0 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 226: Meaning Of The Led On The Dmc20
Both options depend on the LED status when component recognition is activated. Cause and rectification of faults The following reference contains information about the cause of faults and how they can be rectified: SINAMICS S120 Commissioning Manual (IH1) SINAMICS S120/S150, List Manual (LH1) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 227: Dimension Drawing
Additional system components 9.2 DRIVE-CLiQ Hub Module DMC20 9.2.4 Dimension drawing Figure 9-7 Dimension drawing of the DRIVE-CLiQ Hub Module DMC20, all data in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 228: Installation
1. First shift the mounting slide downwards at the lug to release the interlocking with the mounting rail. 2. Swivel the component to the front and withdraw it upwards from the DIN rail. ① Mounting slide ② Mounting rail Figure 9-8 Removing from a DIN mounting rail SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 229: Technical Data
The DME20 should also be used if only one feed axis is coupled with a direct measuring system. A fixed topology applies when assigning the particular feed axis to a DRIVE-CLiQ interface (see Section Topology rules for DRIVE-CLiQ (Page 131)) and this must be observed. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 230: Safety Information
Alternatively, equipotential bonding can be achieved by means of a conductor (min. 6 mm²), which should be routed parallel to the DRIVE-CLiQ where possible. This applies to all distributed DRIVE-CLiQ participants. For the DME20 this also applies to the 24 V power supply. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 231: Interface Description
Additional system components 9.3 DRIVE-CLiQ Hub Module External DME20 9.3.3 Interface description 9.3.3.1 Overview Figure 9-9 Interface overview of the DME20 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 232: X500-X505 Drive-Cliq Interfaces
Electronics ground and supply cable lengths. Pins 1 and 2: jumpered internally Not connected Pins 3 and 4: jumpered internally Type: 5-pin socket max. connectable cross-section: 4 x 0.75 mm SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 233 The maximum cable length for the 24 V supply of the DME20 is 100 m. In case no UL-compliant design is required, is the use of the following cables and connectors from Siemens is recommended: Pre-assembled cables Connecting cable for power supply with M12 plug and M12 socket, A-coded, 4-pin, Article number: 6XV1801-5D..
Page 234: Dimension Drawing
Additional system components 9.3 DRIVE-CLiQ Hub Module External DME20 9.3.4 Dimension drawing Figure 9-10 Dimension drawing of the DRIVE-CLiQ Hub Module External DME20, all data in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 235: Installation
Technical data Table 9- 23 Technical data of the DME20 6SL3055-0AA00-6AB. Unit Value Electronics power supply Voltage 24 (20.4 … 28.8) Current (without DRIVE-CLiQ node) 0.15 PE/ground connection Screwed to the housing M5 Weight SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 236: Specifications For Use With Ul Approval
4 (blue) Electronics ground Pins 1 and 2: jumpered internally Pins 3 and 4: jumpered internally 5 (gray) Not connected internally The colors refer to the cable specified above SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 237: Encoder System Connection
If more than the maximum permissible number of encoder systems are connected to a Sensor Module, this will cause damage. • At a Sensor Module only connect the maximum permissible number of encoder systems. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 238 If this is not carefully observed, under certain circumstances the system will not be able to reach the required interference immunity level (there is then a danger of equalization currents flowing through the electronics ground). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 239: Interface Description
Encoder system connection 10.1 Sensor Module Cabinet-Mounted SMC20 10.1.3 Interface description 10.1.3.1 Overview Figure 10-1 Interface description of the SMC20 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 240: X500 Drive-Cliq Interface
Reserved, do not use M (0 V) Electronics ground Connector DRIVE-CLiQ socket type The blanking cover for the DRIVE-CLiQ port is included in the scope of delivery. Blanking covers (50 x) Article No:: 6SL3066-4CA00-0AA0 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 241: X520 Encoder System Interface
Measuring current via temperature sensor connection: 2 mA Accuracy of the temperature measurement: - KTY: ±7 °C (including evaluation) - PT1000: ±5 °C (PT1000 tolerance class B according to DIN EN 60751 including evaluation) - PTC: ±5 °C (including evaluation) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 242: X524 Electronics Power Supply
Tightening torque: 0.4 … 0.5 Nm The maximum cable length that can be connected is 10 m. Note The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 243: Meaning Of The Led On The Sensor Module Cabinet-Mounted Smc20
Reference: /LH1/ SINAMICS S120/S150 List Manual Cause and rectification of faults The following reference contains information about the cause of faults and how they can be rectified: SINAMICS S120 Commissioning Manual (IH1) SINAMICS S120/S150, List Manual (LH1) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 244: Dimension Drawing
2. Swivel the component onto the DIN rail until you hear the mounting slide at the rear latch into position. 3. Slide the components along the mounting rail to either the left or right up to their final position. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 245 1. First shift the mounting slide downwards at the lug to release the interlocking with the mounting rail. 2. Swivel the component to the front and withdraw it upwards from the DIN rail. ① Mounting slide ② Mounting rail Figure 10-3 Removing from a DIN mounting rail SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 246: Technical Data
Only possible for SSI encoders with 5 V supply. See the diagram "Maximum cable length depending on the SSI baud rate for SSI encoders" Figure 10-4 Maximum cable length depending on the SSI baud rate for SSI encoders SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 247: Sensor Module Cabinet-Mounted Smc30
The SMC30 is used to evaluate encoder signals from encoders with TTL, HTL, or SSI interfaces. A combination of TTL/HTL signal and SSI absolute signal is possible at terminals X521/X531, if both signals are derived from the same measured variable. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 248: Interface Description
Encoder system connection 10.2 Sensor Module Cabinet-Mounted SMC30 10.2.2 Interface description 10.2.2.1 Overview Figure 10-5 Interface description of the SMC30 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 249: X500 Drive-Cliq Interface
Inverse incremental signal B Incremental signal B A* / data* Inverted incremental signal A/inverted SSI data A / data Incremental signal A/SSI data Connector type: 15-pin Sub-D socket Measuring current via temperature sensor connection: 2 mA SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 250 • Use temperature sensors that comply with the specifications relating to protective separation. • If safe electrical separation cannot be guaranteed (for linear motors or third-party motors, for example), use a Sensor Module External (SME120 or SME125) or Terminal Module TM120. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 251: X521 / X531 Alternative Encoder System Interface
Danger to life through electric shock due to unconnected cable shields Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields. • Attach the cable shield to the component for the encoder system connection at the terminals. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 252 • Use temperature sensors that comply with the specifications regarding safe electrical separation. • If safe electrical separation cannot be guaranteed (for linear motors or third-party motors, for example), use a Sensor Module External (SME120 or SME125) or Terminal Module TM120. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 253: X524 Electronics Power Supply
Type: Screw terminal 2 (Page 307) Max. connectable cross-section: 2.5 mm Tightening torque: 0.22 … 0.25 Nm Note The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 254: Meaning Of The Leds
Make sure that the connected encoder can be operated with a 24 V power supply. If an encoder that is designed for a 5 V supply is operated with a 24 V supply, this can destroy the encoder electronics. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 255: Cause And Rectification Of Faults
The following documents contain information about the cause of faults and how they can be rectified: SINAMICS S120 Commissioning Manual (IH1) SINAMICS S120/S150, List Manual (LH1) 10.2.4 Dimension drawing Figure 10-6 Dimension drawing of the Sensor Module Cabinet SMC30, all data in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 256: Mounting
1. First shift the mounting slide downwards at the lug to release the interlocking with the mounting rail. 2. Swivel the component to the front and withdraw it upwards from the DIN rail. ① Mounting slide ② Mounting rail Figure 10-7 Removing from a DIN mounting rail SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 257: Protective Conductor Connection And Shield Support
If the correct shielding procedures or the permissible cable lengths are not observed, it can cause damage or the machine may malfunction. • Only use shielded cables. • Do not exceed the cable lengths stated in the technical data. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 258: Technical Data
High signal level Hdiff (HTL bipolar) Low signal level Ldiff (HTL bipolar) High signal level Hdiff (SSI bipolar at X520 or X521/X531) Low signal level Ldiff (SSI bipolar at X520 or X521/X531) Signal frequency SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 259 (only for 5 V encoder system power supply). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 260 Encoders with 5 V supply without remote sense connected at X521/X531 For encoders with a 5 V supply at X521/X531, the encoder current drawn depends on the cable length (for 0.5 mm cable cross-sections): SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 261 Figure 10-10 Max. cable length as a function of the encoder current drawn Encoders without remote sense For encoders without Remote Sense, the permissible cable length is restricted to 100 m. Reason: The voltage drop depends on the cable length and the encoder current. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 262 10.2 Sensor Module Cabinet-Mounted SMC30 Figure 10-11 Signal characteristic of track A and track B between two edges: Time between two edges with pulse encoders Figure 10-12 Position of the zero pulse to the track signals SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 263: Sensor Module External Sme20
• Only use temperature sensors that fully comply with the specifications of the safety isolation. • If safe electrical separation cannot be guaranteed (for linear motors or third-party motors, for example), use a Sensor Module External (SME120 or SME125) or Terminal Module TM120. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 264: Interface Description
Encoder system connection 10.3 Sensor Module External SME20 10.3.3 Interface description 10.3.3.1 Overview Figure 10-13 Interface description SME20 10.3.3.2 Connection example Figure 10-14 Connection of a direct encoder system via a Sensor Module External (SME) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 265: Drive-Cliq Interface
Blanking covers (6 units), article number: 6SL3066-4CA01-0AA0 Note Only MOTION-CONNECT DRIVE-CLiQ cables may be used for connections. The maximum cable length is 100 m for MOTION-CONNECT 500, and 75 m for MOTION-CONNECT 800PLUS cables. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 266: Encoder System Interface
Accuracy of the temperature measurement: - KTY: ±7 °C (including evaluation) - PT1000: ±5 °C (PT1000 tolerance class B according to DIN EN 60751 including evaluation) - PTC: ±5 °C (including evaluation) Connecting cable: Article number 6FX8002-2CA88-..SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 267: Dimension Drawing
Sensor Module External (SME120 or SME125) or Terminal Module TM120. 10.3.4 Dimension drawing Figure 10-15 Dimension drawing of the Sensor Module External SME20, all data in mm and (inches) Article number 6SL3055-0AA00-5EA3 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 268: Installation
2. Drill two holes with Ø 5.3 or M5 threaded holes according to the drilling pattern. 3. Fix the Sensor Module to the mounting surface. The tightening torque is 6 Nm. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 269: Technical Data
The sample parameters shown are 0.28 mm² cross-section (0.14 mm² supply cores plus 0.14 mm² remote sense conductors) and 0.64 mm² (0.5 mm² supply conductors plus 0.14 mm² remote sense conductors). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 270 These can be generally operated using encoder system cables up to 10 m long provided that the total cross-section of the supply core plus Remote Sense cores does not fall below 0.14 mm². SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 271: Sensor Module External Sme25
Direct encoder systems with EnDat 2.1 or SSI with SIN/COS (1 Vpp) incremental signals can be connected, however without reference signal. Neither motor nor encoder data are saved in the SME25. 10.4.2 Interface description 10.4.2.1 Overview Figure 10-18 Interface description SME25 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 272: Connection Example
Blanking covers (6 units), article number: 6SL3066-4CA01-0AA0 Note Only MOTION-CONNECT DRIVE-CLiQ cables may be used for connections. The maximum cable length is 100 m for MOTION-CONNECT 500, and 75 m for MOTION-CONNECT 800PLUS cables. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 273: Encoder System Interface
Inverse incremental signal A Data* Inverse data EnDat interface, Inverse SSI data Blanking plate for encoder system interface: Pöppelmann GmbH & Co. KG, Lohne, Article number: GPN 300 F211 connector kits, 17-pin, Article number: 6FX2003-0SA17 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 274: Dimension Drawing
Sensor Module External (SME120 or SME125) or Terminal Module TM120. 10.4.3 Dimension drawing Figure 10-20 Dimension drawing of the Sensor Module External SME25, all data in mm and (inches) Article number 6SL3055-0AA00-5HA3 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 275: Installation
2. Drill two holes with Ø 5.3 or M5 threaded holes according to the drilling pattern. 3. Fix the Sensor Module to the mounting surface. The tightening torque is 6 Nm. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 276: Technical Data
The sample parameters shown are 0.28 mm² cross-section (0.14 mm² supply cores plus 0.14 mm² remote sense conductors) and 0.64 mm² (0.5 mm² supply conductors plus 0.14 mm² remote sense conductors). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 277 These can be generally operated using encoder system cables up to 10 m long provided that the total cross-section of the supply core plus Remote Sense cores does not fall below 0.14 mm². SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 278 Encoder system connection 10.4 Sensor Module External SME25 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 279: Accessories
The cabinet bushing has degree of protection IP67 according to IEC 60529 from the outside towards the inside. Inside the cabinet a connection according to degree of protection IP67 in compliance with IEC 60529 is realized. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 280: Interface Description
DRIVE-CLiQ interface with M12 socket (8-pin) ② Flange, SW18 ③ Seal ④ DRIVE-CLiQ interface with M12 plug (8-pin) ⑤ O ring, SW20, tightening torque: 3-4 Nm Figure 11-2 Interface overview, DRIVE-CLiQ cabinet bushing M12 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 281: Dimension Drawings
Dimension drawing of the DRIVE-CLiQ cabinet gland, all dimensions in mm and (inches) ① Cabinet panel ② Flange, SW18 Figure 11-4 Dimension drawing of the DRIVE-CLiQ cabinet bushing M12, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 282: Drive-Cliq Cabinet Bushing For Cables With Drive-Cliq Connectors
In order to install the DRIVE-CLiQ cabinet gland, you must make a cutout in the control cabinet panel as shown in the diagram below. Figure 11-5 Cutout in the control cabinet, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 283 ① Control cabinet panel ② M3 screw, tightening torque 0.8 Nm ③ DRIVE-CLiQ cabinet bushing Figure 11-6 Installing the DRIVE-CLiQ cabinet bushing for cables with DRIVE-CLiQ connectors SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 284: Technical Data
Damage through use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or system when incorrect or unreleased DRIVE-CLiQ cables are used. • Only use suitable DRIVE-CLiQ cables that have been released by Siemens for the respective application. SINAMICS S120 Combi...
Page 285: Interface Description
① Rating plate ② Protective cap, Yamaichi, Article No.: Y-ConAS-24-S Figure 11-7 Interface overview, DRIVE-CLiQ coupling 11.2.4 Dimension drawing Figure 11-8 Dimension drawing of the DRIVE-CLiQ coupling, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 286: Mounting
3. Latch the DRIVE-CLiQ connectors at both sides of the DRIVE-CLiQ coupling. 11.2.6 Technical data Table 11- 2 Technical data DRIVE-CLiQ coupling 6SL3066- Unit 2DA00-0AB0 Weight 0.272 Degree of protection IP67 according to IEC 60529 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 287: Cabinet Design And Emc
All information for device selection in this section applies to ● Operation on TN and TT line supply systems with grounded neutral point and grounded phase conductor ● Operation on IT line supply systems SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 288: Safety Information
• Only touch components, modules and devices if you are first grounded by applying one of the following measures: – Wearing an ESD wrist strap – Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 289: Directives
IT line supplies. ● Observance of information about cable shielding and equipotential bonding. ● Use of the recommended power and signal cables from Siemens. ● Only cables from Siemens may be used for DRIVE-CLiQ connections.
Page 290 DRIVE-CLiQ couplings or cabinet glands are used. • Only use suitable DRIVE-CLiQ couplings and cabinet glands that have been released by Siemens for the respective application. DANGER Danger to life due to electric shock in the event of faulty shielding Death or serious injury can result when live parts are touched.
Page 291: Cable Shielding And Routing
Signal cables (shielded and unshielded) must be routed far away from strong external magnetic fields (e.g. transformers, line reactors). In both cases, a distance of ≥ 300 mm is usually sufficient. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 292 The cable shields must be connected as close to the conductor terminal connections as possible to ensure a low-impedance connection with cabinet ground. For power cables from Siemens in which the shield is connected to the connector shell (see relevant catalog), this is a sufficiently good shield support.
Page 293: 24 V Dc Supply
2. Electronics of the SINUMERIK 828D PPU, the Sensor Modules, the Terminal Module, the Braking Module, the DMx as well as the process voltage of its digital inputs 3. Load voltage of the digital outputs 4. Motor holding brake SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 294 • Use of Siemens three-phase motors • Use of Siemens MOTION-CONNECT power cables • Motor cable lengths, max. 50 m 70 m for an 18 A supplementary axis...
Page 295: Power Supply And Connection Of Components
The electronic current limiting function integrated in the Control Supply Module protects the busbar system when a fault occurs. Additional loads can be connected via the 24 V connector. Figure 12-2 Example of a 24 V supply with Control Supply Module SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 296 ● A 24 V connector must be plugged onto the 24 V busbar between each S120 Combi, expansion axis and DC-link component ● Insertion and withdrawal is only permissible in the no-voltage state ● Only 5 withdrawal and insertion cycles are permissible SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 297: Overcurrent Protection In The 24 V Solid-State Circuit
● Cable routing type Overcurrent protective devices can be used in compliance with local installation regulations. Circuit breakers as listed in the Siemens "NSK" catalog are recommended as overcurrent protection devices on the primary side. Miniature circuit breakers or SITOP select (Article number 6EP1961-2BA00) are recommended as overcurrent protection devices on the secondary side.
Page 298: Typical 24 V Current Consumption Of The Components
DRIVE-CLiQ (e.g. motors with DRIVE-CLiQ interface) 0,19 Brake (e.g. motor holding brake) Max. 1 Single Motor Modules Booksize Compact 3 A (+1 x DRIVE–CLiQ; +1 x brake) 0,75 5 A (+1 x DRIVE–CLiQ; +1 x brake) 0,75 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 299 Total current consumption SINUMERIK 828D S120 Combi 4 axes Power Module with external fan unit Motor Module 9 A 0,75 0,75 Motor Module 18 A 0,75 0,75 Motor encoder 0,25 1,50 Brake Total: SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 300: Selecting Power Supply Units
Short-circuit current [A] Article number rent [A] AC 380 - 10 % (- 15 % < 1 min) < 24 6SL3100-1DE22-0AA1 … AC 480 + 10 % DC 300 … 800 See also catalog NC61. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 301: Connection System
5 m ≤ 100 m ΣMC500: Total length of all MC500 cable segments (fixed routing) ΣMC800PLUS: Total length of all MC800PLUS cable segments (tow chain) : Number of DRIVE-CLiQ couplings (max. 0 ... 3) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 302: Power Cables For Motors
The file number is printed on the cable jacket. 12.7.2 Power cables for motors 12.7.2.1 Approved power cables Note Only MOTION-CONNECT 500 and MOTION-CONNECT 800 power cables are permissible for the S120 Combi. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 303 MC500 and MC800 power cables must be used. The permissible cable length is 25 m for rated output currents I from 5 A to 30 A. The total cable length for the complete drive line-up is 175 m. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 304 PUR, HD22.10 S2 (VDE 0282, Part 10) Flame retardant EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3 The registration number is printed on the cable jacket. The file number is printed on the cable jacket. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 305: Current-Carrying Capacity And Derating Factors For Power Cables And Signal Cables
C cables along walls/panels without conduits and installation ducts Table 12- 11 Derating factors for deviating conditions Ambient temperature [°C] Derating factor according to EN 60204-1 Table D1 1,15 1,08 1,00 0,91 0,82 0,71 0,58 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 306: Connectable Conductor Cross-Sections For Spring-Loaded Terminals
Connectable conductor cross-sections for spring-loaded terminals Table 12- 12 Spring-loaded terminals Type: Spring-loaded terminal Connectable conductor cross- Flexible 0.08 … 2.5 mm sections Stripped length 8 … 9 mm Tool Screwdriver 0.4 x 2.0 mm SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 307: Connectable Conductor Cross-Sections For Screw Terminals
With end sleeve, without plastic sleeve 1 … 10 mm With end sleeve, with plastic sleeve 1 … 10 mm Stripped length 10 mm Tool Screwdriver 1.0 x 4.0 mm Tightening torque 1.5 … 1.8 Nm SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 308: Cable Lugs
Cable cross-section [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 12.8 Protective connection and equipotential bonding Protective connections The S120 Combi is designed for use in control cabinets with a protective conductor connection. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 309 These requirements also apply to distributed components located outside the control cabinet. Note Non-observance of the above guidelines on equipotential bonding can lead to faults on the fieldbus interfaces or to malfunction of the devices. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 310: Note On Control Cabinet Cooling
S120 Combi 4 axes Power Module 6SL3111-4VE2.-..A0 Motor Modules Booksize Compact 6SL3420-.TE..-.AA. Line filter 6SL3000-0BE21-6DA1 Line reactors 6SL3100-0EE2.-.AA0 Braking Module 6SL3100-1AE31-0AA. Control Supply Module 6SL3100-1DE22-0AA. SMC20 6SL3055-0AA00-5EA. SMC30 6SL3055-0AA00-5CA. DMC20 6SL3055-0AA00-6AA. Terminal Module TM54F 6SL3055-0AA00-3BA. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 311 Cabinet design and EMC 12.9 Note on control cabinet cooling Figure 12-4 Cooling clearances for an S120 Combi Power Module with expansion axis SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 312 Cabinet design and EMC 12.9 Note on control cabinet cooling Figure 12-5 Cooling clearances for Motor Modules Booksize Compact SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 313: Ventilation
• Select the air guidance and arrangement of the cooling equipment in such a way that cold air does not blow directly onto electronic equipment and as such no condensation can form on the components. If necessary, cabinet enclosure heating may have to be installed. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 314 Section System overview (Page 29)). Using air baffle plates, for example, you must ensure that the cold air expelled from the air conditioner mixes with warm air in the cabinet before it enters the unit. This reduces the relative air humidity to uncritical values. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 315: Dimensioning Climate Control Equipment
∆T = 10 K q = 1146.8 W - 5.5 W / (m K) * 5 m * 10 K = 871.8 W SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 316: Power Loss Of Components In Rated Operation
Table 12- 18 Overview of power losses at rated operation for SINUMERIK control systems, DC link components and supplementary system components Unit Power loss SINUMERIK 828D SINUMERIK NCU 710.3 PN SMC20/30 < 10 SME20/25 < 4 TM54F Braking Module Control Supply Module Line DC link SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 317: Power Losses For S120 Combi Power Modules
Table 12- 20 Overview of power loss during rated operation for line filters and line reactors Unit Power loss Line filter 10 kW 16 kW 20 kW Line reactors 10 kW 16 kW 20 kW SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 318: Electronics Losses Of Power Units
16 kW / 24 A / 9 A / 9 A / 9 A 38,4 20 kW / 30 A / 12 A / 9 A / 9 A 38,4 Without power loss of the external fan SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 319: Losses In Partial-Load Operation
1.2 / 0.6 16 kW / 18 A 38.4 1.95 16 kW / 24 A 38.4 20 kW / 30 A 38.4 2.23 For a pulse frequency of 4 kHz / 8 kHz SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 320 D1: Coefficient to calculate the power loss P1: Infeed power [kW] Table 12- 24 Overview of the coefficients to calculate the power loss P in the partial-load range Line reactor 6SL3100-0EE21-6AA0 (10 kW) 6SL3100-0EE21-6AA0 (16 kW) 6SL3100-0EE22-0AA0 (20 kW) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 321: Service And Maintenance
5 shield terminals for motor cables Shield terminal for EP signal cables Spare parts list, additional components You will find spare parts for all the other components and modules on the Internet (https://support.industry.siemens.com/cs/ww/en/sc/2112) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 322: Replacing The Fan
When required, the internal S120 Combi fan can be replaced. It can be ordered as a spare part (Article number: 6SL3161-0JP00-0AA0). Removing the internal fan 1. Remove the S120 Combi front cover (see Section Electrical connection of Motor Modules and DC link components (Page 193)) SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 323 2. Remove the Torx-slotted screw from the 3. Remove the fan cover. fan cover. 4. Withdraw the connector. To do so, gently ① Opened fan compartment press the interlock and con- nector together. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 324 3. Connect the fan connection, until this audibly clicks into place. 4. Close the fan cover. 5. Attach the fan cover using the Torx-slotted screw. 6. Mount the front cover and attach this using the Torx-slotted screws from the front. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 325: Replacing The Fan On The Motor Modules Booksize Compact
Size 75 mm • Remove the Motor Module from the drive line-up. • Remove the fan cover at the lower side of the Motor Module by releasing the snap hooks. • Carefully withdraw the fan. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 326 Service and maintenance 13.2 Replacing the fan • Release the connector and remove the connecting cable. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 327 • Check the air flow direction before installing the fan (the arrow on the fan must point towards the cooling ribs). • Insert the connector until it latches into place. • Install the fan. Notice: Do not crush the connection cables. • Attach the fan cover. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 328: Replacing The Fan On The Control Supply Module
Replacement fan (Article number: 6SL3160-0AB00-0AA0) WARNING Danger to life caused by electric shock from another supply circuit Contact with live parts can result in death or serious injury. • Switch off all supply circuits for this component. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 329 • Remove the 6 screws (Torx T10) from the enclosure cover and open the component. • Release and withdraw the connector. • Release the 2 screws on the fan (Torx T20). • Remove the fan. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 330 3. Screw the 2 screws on the fan (Torx T20). The tightening torque is 1.2 Nm. 4. Close the enclosure cover and screw this with 6 screws (Torx T10). The tightening torque is 0.8 Nm. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 331: Cleaning The S120 Combi Heat Sink
13.3 Cleaning the S120 Combi heat sink 13.3 Cleaning the S120 Combi heat sink The S120 Combi heat sink should be cleaned at regular intervals using either compressed air or high-pressure water jets. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 332 To clean the heat sink, the air baffle plate at the rear of the S120 Combi must be removed as follows: Release the fixing screws through the holes in the reinforcement plates. Screws: Slotted or cross slot M4 x 10, DIN EN ISO 7046-1/2 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 333 Remove the air baffle plate in the direction of the arrow. The heat sink can now be cleaned. After cleaning the heat sink, the air baffle plate is reinstalled in reverse sequence. Tightening torque for the screws: 1.8 Nm. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 334: Forming The Dc Link Capacitors
The S120 Combi Power Module has internal PTC resistors to pre-charge the DC link capacitors. The resistors can be used to form the DC link capacitors of the S120 Combi Module as well as the expansion axes (Motors Modules Booksize Compact). SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 335: Recycling And Disposal
The products described in this Equipment Manual are extensively recyclable on account of the low-toxic composition of the materials used. To recycle and dispose of your old device in an environmentally friendly way, please contact a company that disposes of electronic waste. SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 336 Service and maintenance 13.5 Recycling and disposal SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 337: Appendix
Appendix List of abbreviations SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 338 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 339 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 340 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 341 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 342 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 343 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 344 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 345 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 346 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 347: Documentation Overview
Appendix A.2 Documentation overview Documentation overview SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 348 Appendix A.2 Documentation overview SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 349: Index
DRIVE-CLiQ Hub Module DMC20, 226 Braking Module Booksize, 185 Motor Module Booksize Compact, 150 DRIVE-CLiQ cabinet bushing, 283 S120 Combi Power Modules, 96 DRIVE-CLiQ coupling, 286 Sensor Module Cabinet SMC20, 243 DRIVE-CLiQ Hub Module DMC20, 228 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 350 Line supply types, 32 Sensor Module Cabinet SMC30, 89, 258 Storage, 32 System data, 32 MOTION-CONNECT cables DRIVE-CLiQ signal cables, 301 Power cables, 302 Technical data Motor Module Booksize Compact, 139 Braking Module Booksize, 186 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...
Page 351 Sensor Module Cabinet SMC20, 246 Sensor Module Cabinet SMC30, 258 Sensor Module External SME20, 269 Sensor Module External SME25, 276 Single Motor Modules Booksize Compact, 155 Terminal Module TM54F, 222 Terminal Module TM54F, 203 Transport, 32 SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5...

Siemens SINAMICS S120 Combi Equipment Manual

1 Fundamental Safety Instructions

2 System Overview

3 Line-Side Power Components

4 S120 Combi Power Modules

5 Topology Rules for DRIVE-Cliq

6 Motor Modules Booksize Compact as Expansion Axes

600 DC Link Components

8 Electrically Connecting Motor Modules and DC Link Components

9 Additional System Components

10 Encoder System Connection

11 Accessories

12 Cabinet Design and EMC

13 Service and Maintenance

Appendix

Quick Links

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Summary of Contents for Siemens SINAMICS S120 Combi