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Siemens SINAMICS S120 Equipment Manual
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Siemens SINAMICS S120 Equipment Manual

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Table of Contents

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Summary of Contents for Siemens SINAMICS S120

  • Page 1 SINAMICS S120 Cabinet Modules Equipment Manual 10/2008 SINAMICS...
  • Page 3 Preface Safety information System overview SINAMICS Mechanical installation S120 S120 Cabinet Modules Electrical installation Equipment Manual Cabinet Modules Manual Maintenance and servicing Diagnostics Options Appendix (GH5), 10/2008 A5E00427098A...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Preface

    This documentation is aimed at machine manufacturers, plant engineers, commissioning engineers, and service personnel who use SINAMICS. Objective This manual describes the hardware components and design of the SINAMICS S120 Cabinet Modules. It provides information about installation, electrical connection, and cabinet design.
  • Page 6 "Calls are subject to charge (e.g. € 0.14/min from fixed lines within Germany). Tariffs of other telephone providers may differ." Internet address Up-to-date information about our products can be found on the Internet at: http://www.siemens.com For information about SINAMICS S120 Cabinet Modules, go to: http://www.siemens.com/sinamics-s120-cabinet-modules S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 7: Table Of Contents

    Table of contents Preface ..............................5 Safety information............................ 15 Requirements..........................15 Electrostatic sensitive devices (ESD) ..................16 Safety information ........................17 Residual risks..........................19 System overview............................21 Overview ............................21 Field of application ........................23 Benefits ............................23 Line Modules..........................24 2.4.1 Basic Line Modules........................24 2.4.2 Smart Line Modules ........................25 2.4.3 Active Line Modules........................26 DC link components........................27...
  • Page 8 Table of contents Introduction to EMC ........................49 EMC-compliant design ........................ 53 Connections ..........................56 4.5.1 PE busbar............................ 57 4.5.1.1 General information........................57 4.5.1.2 Connecting the PE busbar when cabinet units are installed side-by-side ........58 4.5.1.3 Connecting the PE busbar in accordance with the plant-side grounding concept...... 59 4.5.1.4 Connecting external cables to the PE busbar................
  • Page 9 Table of contents 5.2.4 Technical data..........................129 5.2.5 Derating data..........................133 Smart Line Modules ........................135 5.3.1 General information ........................135 5.3.2 Description ..........................135 5.3.3 Options............................141 5.3.4 Technical data..........................142 5.3.5 Derating data..........................146 Active Line Modules........................148 5.4.1 General information ........................148 5.4.2 Description ..........................148 5.4.3 Options............................156 5.4.4 Technical data..........................157 5.4.5...
  • Page 10 Table of contents 5.8.9 Derating data..........................231 Maintenance and servicing ........................233 Chapter content......................... 233 Cleaning the cabinet ......................... 233 Servicing the cabinet......................... 234 Replacing components......................235 6.4.1 General information........................235 6.4.2 Safety information ........................236 6.4.3 Installation device for power blocks ..................237 6.4.4 Replacing the filter mats......................
  • Page 11 Table of contents 6.4.11 Replacing the fuses ........................298 6.4.11.1 Replacing the fuses for the auxiliary power supply..............298 6.4.11.2 Replacing fuses in the fuse switch disconnector for Booksize Cabinet Kit .......299 6.4.11.3 Replacing the fuses (F71 - F73) in the Line Connection Module ..........300 6.4.11.4 Replacing the DC fuses for Motor Module in chassis format, frame sizes FX and GX .....301 6.4.11.5 Replacing the DC fuses for Motor Module in chassis format, frame sizes HX and JX....302 6.4.11.6 Replacing the encapsulated fuses .....................304...
  • Page 12 Table of contents 8.7.3 Interfaces........................... 339 8.7.4 Connection example ......................... 341 K50, SMC30 Sensor Module Cabinet-Mounted for TTL, HTL, and SSI encoders ....342 8.8.1 General information........................342 8.8.2 Safety information ........................346 8.8.3 Interfaces........................... 347 8.8.4 Connection example ......................... 350 K51, Voltage Sensing Module for determining the motor speed and the phase angle ....
  • Page 13 Table of contents 8.22 L42/L43/L44, Line Connection Module for Active Line Modules/Basic Line Modules/Smart Line Modules..........................396 8.23 L45, EMERGENCY STOP pushbutton in the cabinet door ............397 8.24 L46/L47, grounding switch upstream/downstream of main breaker ..........398 8.24.1 Grounding switch upstream of main breaker (option L46)............398 8.24.2 Grounding switch downstream of main breaker (option L47) ............399 8.25...

  • Page 15: Safety Information

    The operating instructions and the machine documentation are available in the languages specified in the supply contracts. Note We recommend engaging the support and services of your local Siemens service center for all planning, installation, commissioning, and maintenance work. S120 Cabinet Modules Equipment Manual...

  • Page 16: Electrostatic Sensitive Devices (Esd)

    Safety information 1.2 Electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) CAUTION The Cabinet Modules contain electrostatic sensitive devices. These components can be easily destroyed if not handled properly. Observe the following notes if you nevertheless have to work with electronic modules: •...

  • Page 17: Safety Information

    Commissioning must not start until you have ensured that the machine in which the components described here are to be installed complies with Directive 98/37/EC. SINAMICS S120 Cabinet Modules must only be commissioned by suitably qualified personnel. The personnel must take into account the information provided in the technical customer documentation for the product, and be familiar with and observe the specified danger and warning notices.
  • Page 18 1.3 Safety information CAUTION As part of routine tests, SINAMICS S120 Cabinet Modules undergo a voltage test in accordance with EN 61800-5-1. Prior to performing the voltage test for electrical equipment of industrial machines in accordance with EN 60204-1, Section 19.4, all connections of the Cabinet Modules must be disconnected/removed to prevent the units from being damaged.

  • Page 19: Residual Risks

    Safety information 1.4 Residual risks Residual risks Residual risks of power drive systems When carrying out a risk assessment of the machine/plant in accordance with the EU Machinery Directive, the machine manufacturer/plant operator must consider the following residual risks associated with the control and drive components of a power drive system (PDS).
  • Page 20 Safety information 1.4 Residual risks WARNING Electromagnetic fields "electro smog" Electromagnetic fields are generated by the operation of electrical power engineering installations such as transformers, converters or motors. Electromagnetic fields can interfere with electronic devices, which could cause them to malfunction.

  • Page 21: System Overview

    System overview Overview SINAMICS S120 Cabinet Modules are the components of a modular cabinet unit system for multi-axis drives with a central supply infeed and a common DC link busbar, as typically found in paper-making machines, roller mills, test stands, or hoisting gear.
  • Page 22 System overview 2.1 Overview Figure 2-1 Example of a drive line-up with SINAMICS S120 Cabinet Modules for a multi-motor drive The following table provides an overview of the voltage ranges and power ratings available for the SINAMICS S120 Cabinet Modules:...

  • Page 23: Field Of Application

    System overview 2.2 Field of application Field of application The modular SINAMICS S120 Cabinet Modules drive system is used to coordinate multiple motors in a multi-axis drive system. Typical examples include: ● Paper-making machines ● Roller mills ● Hoisting gear ●...

  • Page 24: Line Modules

    System overview 2.4 Line Modules Line Modules Power is fed to the drive line-up via Line Modules, which generate a DC voltage from the line voltage and, therefore, supply energy to the Motor Modules connected to the DC link. They are suitable for connection to grounded (TN, TT) and non-grounded (IT) systems.

  • Page 25: Smart Line Modules

    System overview 2.4 Line Modules Line Connection Module Basic Line Module Circuit breaker Motor Module Figure 2-4 Line Connection Module with Basic Line Modules connected in parallel 2.4.2 Smart Line Modules Smart Line Modules can supply energy to the DC link and return regenerative energy to the supply system.

  • Page 26: Active Line Modules

    Interface Modules include the required pre-charging input circuit for the Active Line Module, in addition to a Clean Power Filter. These two components are considered to be an integral unit for SINAMICS S120 Cabinet Modules and are supplied together. For a compact configuration, Line Connection Modules up to input currents of 3,200 A are available.

  • Page 27: Dc Link Components

    System overview 2.5 DC link components Line Connection Module Active Active Line Interface Module Circuit breaker Module Motor Module Figure 2-9 Line Connection Module with Active Interface Module and Active Line Module > 800 A Line Connection Module Circuit breaker Motor Module Active...

  • Page 28: Motor Modules

    Auxiliary Power Supply Modules supply power to the auxiliary voltage busbar system of the SINAMICS S120 Cabinet Modules. The fans of the SINAMICS S120 devices installed in the Cabinet Modules are one of the devices connected to this auxiliary voltage busbar system. In addition, the auxiliary voltage busbar system supplies the electronics modules with external 24 V DC.

  • Page 29: System Data

    System overview 2.9 System data System data General technical data Electrical data Line voltages and power ranges 380 ... 480 V 3 AC, ±10 % (-15 % < 1 min), 1.6 ... 800 kW 500 ... 690 V 3 AC, ±10 % (-15 % < 1 min), 55 ... 1200 kW Line system configurations TN/TT supplies or isolated-neutral supplies (IT supplies) Line frequency...
  • Page 30 System overview 2.9 System data Ambient conditions In operation During storage During transport 0 °C Ambient temperature ... +40 °C -25 °C to +55 °C -25 °C to +70 °C -40 °C to +50 °C see derating data from for 24 hours 95 % ...

  • Page 31: Overview Of Options

    System overview 2.10 Overview of options 2.10 Overview of options Table 2- 2 Overview of options Option code Brief description of option Customer documentation (circuit diagram, terminal diagram, layout diagram) in DXF format Draft of customer documentation Documentation language: English/French Documentation language: English/Spanish Documentation language: English/Italian Unit acceptance in presence of customer: Visual acceptance...
  • Page 32 System overview 2.10 Overview of options Option code Brief description of option 25/125 kW braking unit for line voltages of 500 to 600 V 50/250 kW braking unit for line voltages of 500 to 600 V Insulation monitoring Base 100 mm high, RAL 7022 Cable-marshaling compartment 200 mm high, RAL 7035 IP21 degree of protection IP23 degree of protection...

  • Page 33: Mechanical Installation

    Mechanical installation Important notes Transport WARNING Please note the following when transporting the cabinet units: • The cabinet units are heavy. Their center of gravity is displaced, and they can be top heavy. • Ensure that the ground at the installation location is strong enough to bear the weight of the cabinet units.
  • Page 34 Note Notes regarding damage in transit: • Carry out a thorough visual inspection of the SINAMICS S120 Cabinet Modules before accepting the delivery from the shipping company. • Check that you have received all the items specified on the delivery note.

  • Page 35: Mechanical Installation: Checklist

    Mechanical installation: Checklist Important safety precautions DANGER To ensure that the SINAMICS S120 Cabinet Modules operate safely and reliably, they must be properly installed and commissioned by qualified personnel, taking into account all the warning notices provided. In particular, the general and national installation and safety guidelines for high-voltage installations (e.g.
  • Page 36 Mechanical installation 3.2 Mechanical installation: Checklist Table 3- 1 Mechanical installation: Checklist Item Activity Applicable?/Completed? The ambient conditions must be permissible. (→ See general technical data in section "System data" in chapter "System overview") The load-carrying capacity and properties of the ground must fulfill the requirements for installation of the Cabinet Modules.

  • Page 37: Mechanical Installation

    Mechanical installation 3.3 Mechanical installation Mechanical installation 3.3.1 Important safety precautions DANGER To ensure that the cabinet units operate safely and reliably, they must be properly installed and commissioned by qualified personnel, taking into account all the warning notices provided. In particular, the general and national installation and safety guidelines for high-voltage installations (e.g.
  • Page 38 Mechanical installation 3.3 Mechanical installation CAUTION Cabinet Modules do not fulfill the requirements for IP20 until they have been closed off by installing a side panel on the right (option M26) and a side panel on the left (option M27). The cabinet units are installed in accordance with the dimension drawings supplied.
  • Page 39 Mechanical installation 3.3 Mechanical installation WARNING In a residential environment this product can cause high-frequency disturbances, which may make interference-suppression measures necessary. Unpacking the cabinets The packaging material must be discarded in accordance with the applicable country-specific guidelines and rules. Tools required To install the connections, you will need: ●...

  • Page 40: Lifting The Cabinet Units Off The Transport Pallet And Installing Them

    Mechanical installation 3.3 Mechanical installation 3.3.3 Lifting the cabinet units off the transport pallet and installing them The applicable local guidelines regarding the transportation of the cabinet from the transport pallet to the installation location must be observed. A crane transport assembly (option M90) can also be fitted on the top of the cabinet. The fixing screws on the transport pallet can be removed from the pallet base without having to raise the cabinet unit.

  • Page 41: Disassembling The Crane Transport Assembly

    Mechanical installation 3.3 Mechanical installation 3.3.4 Disassembling the crane transport assembly With option M90 (crane transport assembly), the Cabinet Modules are equipped with either transport eyebolts or mounting rails. Dismantling The transport eyebolts can be unscrewed and removed. Depending on the length of the cabinet or transport unit, the support rails can have a varying number of fastening screws.

  • Page 42: Connection For Side-By-Side Installation Of Cabinet Units

    Mechanical installation 3.3 Mechanical installation 3.3.6 Connection for side-by-side installation of cabinet units Description An accessories kit is provided with each cabinet or transport unit for the connection of cabinet units in a side-by-side installation. The table below shows the content of this accessories kit and the fixing points for connecting the cabinet units.

  • Page 43: Electrical Installation

    Electrical installation Safety information Required safety precautions before installation work is carried out DANGER The Cabinet Modules are used in industrial high-voltage installations. During operation, this Cabinet Module contains rotating and live parts. For this reason, there is a risk of severe injury or significant material damage if the required covers are removed without authorization, if it is used or operated incorrectly, or if it has not been properly maintained.

  • Page 44: Electrical Installation: Checklist

    Electrical installation 4.2 Electrical installation: Checklist Electrical installation: Checklist Important safety precautions DANGER The cabinet units are operated with high voltages. All connection work must be carried out when the cabinet is de-energized. All work on the unit must be carried out by trained personnel only. Work on an open unit must be carried out with extreme caution because external supply voltages may be present.
  • Page 45 Electrical installation 4.2 Electrical installation: Checklist Table 4- 1 Electrical installation: Checklist Item Activity Applicable?/Completed? General information For strain relief, the cables must be clamped on the cable propping bar (C-type mounting bar). When EMC-shielded cables are used, screwed glands that connect the shield to ground with the greatest possible surface area must be provided on the motor terminal box.
  • Page 46 Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? When connecting the braking resistor, the maximum permissible cable lengths between the Braking Module (options L61/L62, L64/L65) and the associated braking resistor must be observed. The resistor is connected at terminals R1 and R2 on the Braking Module. The thermal contact of the braking resistor must be wired up and its signal evaluated by the controller.
  • Page 47 Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? Signal connections Cabinet operation by higher-level controller/control room. The control cables must be connected in accordance with the interface assignment and the shield applied. To prevent interference, the control cables must be laid separately from the power cables.
  • Page 48 Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? K50, The SMC30 Sensor Module is used for detecting the SMC30 Sensor Module actual motor speed. The following encoders are supported by the SMC30 Sensor Module: TTL encoder • HTL encoder •...

  • Page 49: Introduction To Emc

    Electrical installation 4.3 Introduction to EMC Introduction to EMC Description Electromagnetic compatibility (EMC) describes the capability of an electrical device to function satisfactorily in an electromagnetic environment without itself causing interference that is unacceptable for other devices in the environment. EMC therefore represents a quality feature for: ●...
  • Page 50 Electrical installation 4.3 Introduction to EMC Definition of environments 1 and 2 Figure 4-1 Definition of environments 1 and 2 ● Environment 1: Residential buildings or locations at which the drive system is connected to a low-voltage public network without a transformer. ●...
  • Page 51 Electrical installation 4.3 Introduction to EMC ● Category C1: Rated voltage < 1000 V; unrestricted use in environment 1 ● Category C2: Rated voltage for stationary drive systems < 1000 V; for use in environment 2 For use in environment 1 only when sold and installed by skilled personnel. ●...
  • Page 52 Electrical installation 4.3 Introduction to EMC The most important measures for reducing bearing currents: ● Insulated motor bearing at the non-drive end The insulated bearing is standard for all 1LA8 motors designated for converter operation. An insulated bearing at the non-drive end is available as an option for motors of the 1LG4/1LG6 series starting at frame size 280.

  • Page 53: Emc-Compliant Design

    Electrical installation 4.4 EMC-compliant design EMC-compliant design The following section provides some basic information and guidelines that will help you comply with the EMC and CE guidelines. Cabinet installation ● Connect painted or anodized metal components using toothed self-locking screws or remove the insulating layer.
  • Page 54 Electrical installation 4.4 EMC-compliant design Using large cross sections ● Use underground and grounding cables with large cross sections or, better still, with litz wires or flexible cables. Use anti-interference elements ● If relays, contactors, and inductive or capacitive loads are connected, the switching relays or contactors must be fitted with anti-interference elements.
  • Page 55 Electrical installation 4.4 EMC-compliant design Shield connection ● Shields must not be used to conduct electricity. In other words, they must not simultaneously act as neutral or PE conductors. ● Apply the shields so that they cover the greatest possible surface area. You can use ground clamps, ground terminals, or ground screw connections.

  • Page 56: Connections

    Electrical installation 4.5 Connections Connections Connection overview The following connections must be established as standard connections for the Cabinet Modules: Table 4- 3 Connection overview for Cabinet Modules Connection Required connections for Cabinet Modules Line Basic Smart Active Motor Booksize Booksize Central Auxiliary...

  • Page 57: Pe Busbar

    Electrical installation 4.5 Connections 4.5.1 PE busbar 4.5.1.1 General information Availability PE busbars are included in the following S120 Cabinet Modules: ● Line Connection Module ● Basic Line Module ● Smart Line Module ● Active Line Module ● Motor Module in chassis format ●...

  • Page 58: Connecting The Pe Busbar When Cabinet Units Are Installed Side-By-Side

    Electrical installation 4.5 Connections 4.5.1.2 Connecting the PE busbar when cabinet units are installed side-by-side A connection jumper for the PE busbar is supplied with every cabinet. Preparatory steps ● Install and secure the cabinet units properly. ● Disconnect the cabinet units from the power supply. ●...

  • Page 59: Connecting The Pe Busbar In Accordance With The Plant-Side Grounding Concept

    Electrical installation 4.5 Connections 4.5.1.3 Connecting the PE busbar in accordance with the plant-side grounding concept DANGER Once you have established the connections to the PE busbar in the cabinet and/or established the connections to the PE busbar across more than one cabinet unit, you must establish a connection to the central ground of the entire system.

  • Page 60: Dc Busbar

    Electrical installation 4.5 Connections 4.5.2 DC busbar 4.5.2.1 General information Availability The DC busbar is included as a standard item in the following S120 Cabinet Modules: ● Basic Line Module ● Smart Line Module ● Active Line Module ● Motor Module in chassis format ●...
  • Page 61 Electrical installation 4.5 Connections Preparatory steps ● Verify that the cabinet units to be connected have been isolated from the supply. ● Install and secure the cabinet units properly. ● Observe the "five safety rules". ● Allow unimpeded access to the DC busbar (if necessary, remove the protective covers).
  • Page 62 Electrical installation 4.5 Connections CAUTION The screws must only be loosened rather than removed because otherwise the nuts could fall into the device. The torque (50 Nm) must be observed to avoid excessive heating of the terminal contacts during operation. All jumpers of the DC busbar must always be connected in busbar systems.

  • Page 63: Connecting Dc Busbars To The Power Unit

    Electrical installation 4.5 Connections 4.5.2.3 Connecting DC busbars to the power unit The components required for connecting the DC busbars to the power unit are included as standard parts. If any components are replaced, you may have to carry out the following steps to restore the connections.

  • Page 64: Auxiliary Voltage Busbar System

    Electrical installation 4.5 Connections 4.5.3 Auxiliary voltage busbar system 4.5.3.1 General information Availability The auxiliary voltage busbar system is included in the following S120 Cabinet Modules: ● Smart Line Module ● Active Line Module ● Motor Module in chassis format ●...

  • Page 65: Connection Overview

    Electrical installation 4.5 Connections Table 4- 4 Assignment of the auxiliary voltage busbar system Busbar Designation Voltage Line voltage (for fan supply via transformer): 380 to 480 V 2 AC or • 500 to 690 V 2 AC • 230 V 1 AC 24 V DC for electronics power supply The maximum load-carrying capacity of the auxiliary voltage busbar system is 100 A according to IEC (or 80 A according to UL).

  • Page 66: Connecting The Auxiliary Voltage Busbar System When Cabinet Units Are Installed Side-By- Side

    Electrical installation 4.5 Connections 4.5.3.3 Connecting the auxiliary voltage busbar system when cabinet units are installed side-by- side Description To connect the auxiliary voltage busbar system, 3 preassembled jumpers are provided for each cabinet. One jumper connects one busbar system. The procedure is described below. Figure 4-10 Connecting the auxiliary voltage busbar system when cabinet units are installed side-by- side...

  • Page 67: Connecting To The Infeed

    Electrical installation 4.5 Connections 4.5.3.4 Connecting to the infeed Description If an Auxiliary Power Supply Module is not available to supply power to the auxiliary voltage busbar system or if the Auxiliary Power Supply Module and the Cabinet Modules to be supplied are installed in different parts of the cabinet and require jumpering, an infeed Faston plug, for example, can be used to feed power to the auxiliary voltage busbar system.

  • Page 68: Connecting The Motor Cables

    Electrical installation 4.5 Connections 4.5.4 Connecting the motor cables Preparatory steps ● Install and secure the cabinet units properly. ● Disconnect the cabinet units from the power supply. ● Make sure that all the necessary safety measures have been taken at the installation location.
  • Page 69 Electrical installation 4.5 Connections Connecting the motor cables 1. Open the cabinet and remove the covers in front of the connection panel for motor cables (terminals U2/T1, V2/T2, W2/T3; X2). 2. Move or remove the base plate below the connection panel through which the motor cables are fed.
  • Page 70 Electrical installation 4.5 Connections Connection cross sections Refer to the "Technical data" for the Motor Modules, "Cabinet Modules" chapter for the connection cross sections. Direction of motor rotation In the case of three-phase induction motors with a clockwise phase sequence (looking at the drive shaft), the motor must be connected to the cabinet unit as follows.

  • Page 71: Line/Power Connections

    Electrical installation 4.5 Connections 4.5.5 Line/power connections Line Connection Modules Table 4- 6 Line/power connection of the Line Connection Modules Terminals Technical specifications U1/L1, V1/L2, W1/L3 Voltage: 3 AC power input 380 V AC, 3-phase –10% to 480 V AC, 3-phase +10% (-15% < 1 min) 500 V AC, 3-phase –10% to 690 V AC, 3-phase +10% (-15% <...

  • Page 72: Adjusting The Fan Voltage

    Electrical installation 4.5 Connections 4.5.6 Adjusting the fan voltage A transformer is incorporated in the Motor Module in chassis format (-T1-T10) and Basic Line Module/Active Line Module/Smart Line Module (-T2-T10) for setting the correct operating voltage for the 230 V fans. The locations of the transformers are indicated in the layout diagrams supplied.
  • Page 73 Electrical installation 4.5 Connections CAUTION If the terminals are not reconnected to the actual line voltage: • The required cooling capacity cannot be provided because the fan rotates too slowly; • The fan fuses may blow due to an overcurrent. Note With the fan transformer (500 to 690 V 2 AC), a jumper is inserted between terminal "600 V"...

  • Page 74: Operating Cabinet Modules On An Isolated-Neutral Supply System (It System)

    Electrical installation 4.5 Connections 4.5.7 Operating Cabinet Modules on an isolated-neutral supply system (IT system) When the Cabinet Modules are operated on an isolated-neutral supply system (IT system), the integrated EMC filters are deactivated by unscrewing a connection clamp in the following Cabinet Modules.

  • Page 75: Cable Routing

    Electrical installation 4.5 Connections 4.5.10 Cable routing 4.5.10.1 General information DANGER The work described in this section is carried out in cabinets that are operated in industrial high-voltage installations. During operation, this cabinet contains rotating and live parts. For this reason, there is a risk of severe injury or significant material damage if the required covers are removed without authorization, if it is used or operated incorrectly, or if it has not been properly maintained.

  • Page 76: Cable Routing For Line Connection Modules

    Electrical installation 4.5 Connections 4.5.10.2 Cable routing for Line Connection Modules For the Line Connection Modules, the customer must carry out the following cabling or connection work: Table 4- 11 Checklist for cabling or connection work for Line Connection Modules Cable routing Completed? Cable for supply infeed...
  • Page 77 Electrical installation 4.5 Connections Cable routing for connecting to the supply infeed Frame size: GL/HL KL/LL 1. Feed the infeed cable into the cabinet from the bottom. 2. Feed the cable up through the cabinet to terminal block -X1. 3. Secure the cable at suitable points. 4.
  • Page 78 Electrical installation 4.5 Connections Signal cables Frame size: GL/HL KL/LL 1. Feed the signal cables into the cabinet from the bottom left. 2. Feed the signal cables up through the cabinet to terminal blocks -X30, -X40, and -X50. 3. Fasten the signal cables at suitable points. 4.

  • Page 79: Cable Routing For Basic Line Modules

    Electrical installation 4.5 Connections 4.5.10.3 Cable routing for Basic Line Modules For the Basic Line Modules, the customer must carry out the following cabling or connection work: Table 4- 12 Checklist for cabling or connection work for Basic Line Modules Cable routing Completed? PROFIBUS cables to the CU320 Control Unit...
  • Page 80 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the CU320 Control Unit. (→ See SINAMICS S120 Equipment Manual GH1 Control Units) S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 81 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables Frame size: 1. Feed the DRIVE-CLiQ/signal cable into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3. Feed the cable up through the cabinet and, when it reaches the Control Unit CU320, guide it up and to the right toward the CU320.
  • Page 82 Electrical installation 4.5 Connections Cable routing to the customer terminal block -X55 Frame size: 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Remove approx. 3 cm of the cable insulation at the level of the shield plate in the lower part of the cabinet and attach the cable.

  • Page 83: Cable Routing For Smart Line Modules

    Electrical installation 4.5 Connections 4.5.10.4 Cable routing for Smart Line Modules For the Smart Line Modules, the customer must carry out the following cabling or connection work: Table 4- 13 Checklist for cabling or connection work for Smart Line Modules Cable routing Completed? PROFIBUS cables to the CU320 Control Unit...
  • Page 84 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the CU320 Control Unit (→ See SINAMICS S120 Equipment Manual GH1 Control Units) S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 85 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables to the CU320 Control Unit Frame size: 1. Feed the DRIVE-CLiQ/signal cable into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
  • Page 86 Electrical installation 4.5 Connections Cable routing to the customer terminal block -X55 Frame size: 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.

  • Page 87: Cable Routing For Active Line Modules

    Electrical installation 4.5 Connections 4.5.10.5 Cable routing for Active Line Modules For the Active Line Modules, the customer must carry out the following cabling or connection work: Table 4- 14 Checklist for cabling or connection work for Active Line Modules Cable routing Completed? PROFIBUS cables to the CU320 Control Unit...
  • Page 88 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the CU320 Control Unit (→ See SINAMICS S120 Equipment Manual GH1 Control Units) S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 89 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the CU320 Control Unit (→ See SINAMICS S120 Equipment Manual GH1 Control Units) S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 90 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables, frame sizes FX+FI and GX+GI Frame size: FX+FI GX+GI 1. Feed the cable for the DRIVE-CLiQ/signal cables into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
  • Page 91 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables, frame sizes HX+HI and JX+JI Frame size: HX+HI JX+JI 1. Feed the cable for the DRIVE-CLiQ/signal cables into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
  • Page 92 Electrical installation 4.5 Connections Cable routing to customer terminal block -X55, frame sizes FX+FI and GX+GI Frame size: FX+FI GX+GI 1. Feed the cable for the customer terminal block into the cabinet from the bottom right (frame size FX+FI) or bottom left (frame size GX+GI). 2.
  • Page 93 Electrical installation 4.5 Connections Cable routing for customer terminal block –X55, frame sizes HX+HI and JX+JI Frame size: HX+HI JX+JI 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.

  • Page 94: Cable Routing For Booksize Base Cabinets + Booksize Cabinet Kit

    Electrical installation 4.5 Connections 4.5.10.6 Cable routing for Booksize Base Cabinets + Booksize Cabinet Kit Note The procedure is the same as that for the Motor Module in chassis format Cabinet Modules. (→ See the section titled "Cable routing for Motor Modules in chassis format") Cable routing of motor cable Note The motor cables are easy to connect to terminals in the lower part of the customer...
  • Page 95 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the CU320 Control Unit. (→ See SINAMICS S120 Equipment Manual GH1 Control Units) S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 96 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables to the CU320 Control Unit Frame size: FX+GX HX+JX 1. Feed the DRIVE-CLiQ/signal cable into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
  • Page 97 Electrical installation 4.5 Connections Cable routing of signal cables to the customer terminal block -X55 Frame size: FX+GX HX+JX 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
  • Page 98 Electrical installation 4.5 Connections Cable routing of signal cables to SMC10/20/30 Sensor Module Frame size: FX+GX HX+JX 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Remove approx. 3 cm of the insulation at the level of the shield plate in the lower part of the cabinet and attach the cable.
  • Page 99 Electrical installation 4.5 Connections Cable routing for motor connection Frame size: FX+GX HX+JX 1. Feed the cable into the cabinet from below. 2. Feed the cable up through the cabinet to the motor connections -U2/-T1, -V2/-T2, -W2/-T3. 3. Connect the cable to the terminals. S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 100: Cable Routing For Central Braking Modules

    Electrical installation 4.5 Connections 4.5.10.8 Cable routing for Central Braking Modules Cable routing to the braking resistor Central Braking Module 1. Feed the cable into the cabinet from below. 2. Feed the cable up and behind the PE busbar to the braking resistor terminals. 3.
  • Page 101 Electrical installation 4.5 Connections Cable routing to terminal block -X2 Central Braking Module 1. Feed the cable into the cabinet from the bottom left. 2. Guide the cable up and, when it reaches the level of terminal -X2, guide it to the right. 3.

  • Page 102: Cable Routing For Auxiliary Power Supply Modules

    Electrical installation 4.5 Connections 4.5.10.9 Cable routing for Auxiliary Power Supply Modules Cable routing for connecting to the supply infeed Auxiliary Power Supply Module 1. Feed the cable into the cabinet from the bottom right. 2. Guide the cable up and, when it reaches the level of the line connection, guide it to the left.
  • Page 103 Electrical installation 4.5 Connections Cable routing for signal cables to terminal blocks -X45, -X46, -X47 Auxiliary Power Supply Module 1. Feed the cable into the cabinet from the bottom left. 2. Guide the cable up and, when it reaches the terminal blocks, to the right. 3.

  • Page 104: 4.5.10.10 Safety And Emc

    Electrical installation 4.5 Connections 4.5.10.10 Safety and EMC DANGER All covers removed while the cables were being routed must be replaced before the Cabinet Module is commissioned. NOTICE When routing cables, take care not to change the internal cabinet wiring. NOTICE The screening plates must be replaced before the cabinet is commissioned, in order to ensure that screening is EMC-compliant.

  • Page 105: Cabinet Modules

    Cabinet Modules Line Connection Modules 5.1.1 General information DANGER Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
  • Page 106 Cabinet Modules 5.1 Line Connection Modules Line Connection Modules are available for the following voltages and currents: Input voltage Input current 380 to 480 V 3 AC 250 to 3200 A 500 to 690 V 3 AC 280 to 3200 A Table 5- 1 -X1 terminals for the supply infeed Terminals...
  • Page 107 Cabinet Modules 5.1 Line Connection Modules C/L + D/L - -X50 -X40 - F1 - F2 - F3 -B101 -X60 -X60 -X120 -X240 -T110 -T111 -T Figure 5-1 Configuration example for Line Connection Modules (frame size FL) S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 108 Cabinet Modules 5.1 Line Connection Modules C/L + D/L - -T24 -X50 -X40 -T110 -X120 -X11 -Q10 - F71 - F72 - F73 -X60 -B101 -T112 -T110 -T111 -X240 -E240 Figure 5-2 Configuration example for Line Connection Modules (frame size JL) S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 109: Fuse Switch Disconnector (Input Current ≤ 800 A)

    Cabinet Modules 5.1 Line Connection Modules 5.1.2.1 Fuse switch disconnector (input current ≤ 800 A) Up to 800 A, a switch disconnector with integrated fuses is incorporated. Terminal block -X50 – "Fuse switch disconnector" checkback contact Table 5- 2 Terminal block -X50 – "Fuse switch disconnector" checkback contact Terminal Designation Technical specifications...
  • Page 110 Cabinet Modules 5.1 Line Connection Modules Table 5- 4 Factory setting of the overcurrent release on Line Connection Modules for Basic Line Modules Order number Order number Input current Overload trip Short-time Short-circuit Line Connection Basic Line Module Line Module delayed short- release delay Module...

  • Page 111: Terminal Block -X40 - External 230 V Ac Auxiliary Infeed

    Cabinet Modules 5.1 Line Connection Modules Terminal block -X50 – "Circuit breaker" checkback contact Table 5- 6 Terminal block -X50 – "Circuit breaker" checkback contact Terminal Designation Technical specifications "Fuse switch disconnector" checkback contacts Max. load current: 3 A Max. switching voltage: 250 V AC NC: normally-closed contact, NO: normally-open contact, COM: mid-position contact, max.

  • Page 112: Versions Of Line Connection Modules

    Cabinet Modules 5.1 Line Connection Modules 5.1.3 Versions of Line Connection Modules Different versions to suit specific input currents are available: ● Units ≤ 800 A are equipped with a main breaker with fuse switch disconnector ● Units > 800 A are equipped with a fixed-mounted circuit breaker (draw-out circuit breaker is available as option) Line Connection Modules come in the following versions (specified by an option code) according to the type of the Line Module that is being fed:...

  • Page 113: Version L43 For Basic Line Modules

    Cabinet Modules 5.1 Line Connection Modules -Q10 Pre-charging 3WL1 -R 1 U1_1 U1/L1 V1_1 V1/L2 W1_1 W1/L3 -R 1.1 U1_2 V1_2 W1_2 Figure 5-5 Connection example: Line Connection Module ≥ 2,000 A for connection to Active Line Modules connected in parallel, options: L42 5.1.3.2 Version L43 for Basic Line Modules When Basic Line Modules are used, a line reactor is incorporated as a standard feature.
  • Page 114 Cabinet Modules 5.1 Line Connection Modules -Q10 Pre-charging 3WL1 U1/L1 U1/L1 V1/L2 V1/L2 W1/L3 W1/L3 Figure 5-8 Connection example: Line Connection Module > 1,800 A, < 2,000 A for connection to Basic Line Modules, options: L43 If Basic Line Modules that are fed via a common Line Connection Module are connected in parallel, line reactors are generally incorporated in the Line Connection Module.

  • Page 115: Version L44 For Smart Line Modules

    Cabinet Modules 5.1 Line Connection Modules 5.1.3.3 Version L44 for Smart Line Modules U1/L1 U1/L1 V1/L2 V1/L2 W1/L3 W1/L3 Figure 5-10 Connection example: Line Connection Module ≤800 A for connection to Smart Line Modules, options: L44 -Q10 3WL1 U1/L1 U1/L1 V1/L2 V1/L2 W1/L3...

  • Page 116: Options

    Cabinet Modules 5.1 Line Connection Modules 5.1.4 Options Note The individual options are described in the chapter titled "Options". Electrical options Component Option Main contactor (for Line Connection Modules ≤ 800 A) No line reactor for Basic Line Modules Draw-out circuit breaker (for Line Connection Modules > 800 A) Line current transformer Line Connection Module for Active Line Modules Line Connection Module for Basic Line Modules...

  • Page 117: Technical Data

    Cabinet Modules 5.1 Line Connection Modules 5.1.5 Technical data Table 5- 9 Technical data for Line Connection Modules, 380 to 480 V 3 AC, part I Order no. 6SL3700- 0LE32- 0LE34- 0LE36- 0LE38- 0LE41- 5AA0 0AA0 3AA0 0AA0 0AA0 Infeed/regenerative feedback current - Rated current I 1000 Power demand 230 V AC...
  • Page 118 Cabinet Modules 5.1 Line Connection Modules Table 5- 10 Technical data for Line Connection Modules, 380 to 480 V 3 AC, part II Order no. 6SL3700- 0LE41- 0LE41- 0LE42- 0LE42- 0LE42- 0LE43- 3AA0 6AA0 0AA0 0BA0 5BA0 2BA0 Infeed/regenerative feedback current - Rated current I 1250 1600...
  • Page 119 Cabinet Modules 5.1 Line Connection Modules Table 5- 11 Technical data for Line Connection Modules, 500 to 690 V 3 AC, part I Order no. 6SL3700- 0LG32- 0LG34- 0LG36- 0LG38- 0LG41- 8AA0 0AA0 3AA0 0AA0 0AA0 Infeed/regenerative feedback current - Rated current I 1000 Power demand 230 V AC - Starting current...
  • Page 120 Cabinet Modules 5.1 Line Connection Modules Table 5- 12 Technical data for Line Connection Modules, 500 to 690 V 3 AC, part II Order no. 6SL3700- 0LG41- 0LG41- 0LG42- 0LG42- 0LG42- 3AA0 6AA0 0BA0 2BA0 5BA0 Infeed/regenerative feedback current - Rated current I 1250 1600 2000...

  • Page 121: Derating Data

    Cabinet Modules 5.1 Line Connection Modules 5.1.6 Derating data Current derating as a function of the installation altitude and ambient temperature If the cabinet units are operated at an installation altitude > 2000 m above sea level, the maximum permissible output current can be calculated using the following table. The installation altitude and ambient temperature are compensated here.
  • Page 122 Cabinet Modules 5.1 Line Connection Modules Voltage derating as a function of the installation altitude In addition to current derating, voltage derating must also be considered at installation altitudes > 2000 m above sea level. Table 5- 15 Voltage derating as a function of the installation altitude (380 to 480 V 3 AC) Installation altitude Rated converter input voltage above sea level in m...

  • Page 123: Basic Line Modules

    Cabinet Modules 5.2 Basic Line Modules Basic Line Modules 5.2.1 General information DANGER Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
  • Page 124 Cabinet Modules 5.2 Basic Line Modules Integration Figure 5-13 Connection example for Basic Line Modules S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 125 Cabinet Modules 5.2 Basic Line Modules Configuration In Basic Line Modules of frame sizes FB and GB, a fully-controlled thyristor bridge is used to pre-charge the Basic Line Module and the connected DC link. The thyristors normally operate with a trigger delay angle of 0°. Basic Line Modules of frame size GD for 900 kW (400 V) or 1.500 kW (690 V) have a diode jumper, and the DC link is pre-charged via a separate line-side pre-charging device.
  • Page 126 Cabinet Modules 5.2 Basic Line Modules - F19 -F 19 C /L + C /L + F _Schienen _G 600 -Q 50 - F21 -F 21 - X50 - F 20 - F 20 - F23 - F 22 D /L - D /L - - F 22 - F 24...
  • Page 127 Cabinet Modules 5.2 Basic Line Modules Parallel connection of Basic Line Modules to increase power rating A pair of Basic Line Modules is available for creating drive line-ups with more power. These modules can be operated on a common Line Connection Module and are arranged to the right and left of the Line Connection Module.

  • Page 128: Options

    Cabinet Modules 5.2 Basic Line Modules 5.2.3 Options Note The individual options are described in the chapter titled "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board AOP30 operator panel CU320 Control Unit with CompactFlash card without/with performance enhancement K90/K91 Cabinet anti-condensation heating 25/125 kW braking unit...

  • Page 129: Technical Data

    Cabinet Modules 5.2 Basic Line Modules 5.2.4 Technical data Table 5- 17 Technical data for Basic Line Modules, 380 ... 480 V 3 AC Order no. 6SL3730- 1TE34- 1TE35- 1TE38- 1TE41- 1TE41- 1TE41- 2AA0 3AA0 2AA0 2AA0 5AA0 8AA0 for parallel connection, - attached to Line Connection Module ...-2BA0 ...-5BA0...
  • Page 130 Cabinet Modules 5.2 Basic Line Modules Order no. 6SL3730- 1TE34- 1TE35- 1TE38- 1TE41- 1TE41- 1TE41- 2AA0 3AA0 2AA0 2AA0 5AA0 8AA0 Weight (standard version) 320/440/480 Frame size The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of 300 s.
  • Page 131 Cabinet Modules 5.2 Basic Line Modules Table 5- 18 Technical data for Basic Line Modules, 500 ... 690 V 3 AC Order no. 6SL3730- 1TH33- 1TH34- 1TH36- 1TH41- 1TH41- 1TH41- 0AA0 3AA0 8AA0 1AA0 4AA0 8AA0 for parallel connection, - attached to Line Connection Module ...-2BA0 ...-4BA0 ...-8BA0...
  • Page 132 Cabinet Modules 5.2 Basic Line Modules Order no. 6SL3730- 1TH33- 1TH34- 1TH36- 1TH41- 1TH41- 1TH41- 0AA0 3AA0 8AA0 1AA0 4AA0 8AA0 Weight (standard version) 320/440/480 Frame size The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of 300 s.

  • Page 133: Derating Data

    Cabinet Modules 5.2 Basic Line Modules 5.2.5 Derating data Current derating as a function of the installation altitude and ambient temperature If the cabinet units are operated at an installation altitude > 2000 m above sea level, the maximum permissible output current can be calculated using the following table. The installation altitude and ambient temperature are compensated here.
  • Page 134 Cabinet Modules 5.2 Basic Line Modules Voltage derating as a function of the installation altitude In addition to current derating, voltage derating must also be considered at installation altitudes > 2000 m above sea level. Table 5- 21 Voltage derating as a function of the installation altitude (380 to 480 V 3 AC) Installation altitude Rated converter input voltage above sea level in m...

  • Page 135: Smart Line Modules

    Cabinet Modules 5.3 Smart Line Modules Smart Line Modules 5.3.1 General information DANGER Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
  • Page 136 Cabinet Modules 5.3 Smart Line Modules Integration Cabinet Module DC busbar X400 X401 X402 X500 Smart Line -X41 Module READY +24 V Cabinet Module EP M Voltage Sensing Module Line Connection Module P24 V Bypass 230 V AC Internal contactor control power supply Checkback signal...
  • Page 137 Cabinet Modules 5.3 Smart Line Modules Configuration IGBTs (fundamental frequency-switched) are used as power semiconductors of the Smart Line Modules. Because this reduces switching losses, high current utilization of the power units can be achieved. The current flows in the direction of the infeed via the freewheeling diodes of the IGBTs. While a diode is conducting, the anti-parallel IGBT is also activated.
  • Page 138 Cabinet Modules 5.3 Smart Line Modules C /L + D /L - -T 30 .X 21 - T 2 - F 1 - F 2 - X126 - E1 -F 24 - X9 - T 10 - E240 - X55 -W100 24 V Figure 5-16...
  • Page 139 Cabinet Modules 5.3 Smart Line Modules C /L + D /L - -T 30 .X 21 -F 1 -F 3 -F 2 -F 4 - X126 - E2 -E 3 - E4 - F 24 -X 9 -T 20 - T 10 - R1 - X55 - E241...
  • Page 140 Cabinet Modules 5.3 Smart Line Modules Parallel connection of Smart Line Modules to increase power rating Up to four Smart Line Modules with the same power rating can be connected in parallel in order to increase power. Smart Line Modules with "mirror-image" power connections enable the parallel connection of these modules in a compact configuration.

  • Page 141: Options

    Cabinet Modules 5.3 Smart Line Modules 5.3.3 Options Note The individual options are described in the chapter titled "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board AOP30 operator panel CU320 Control Unit with CompactFlash card without/with performance enhancement K90/K91 Without line reactor Cabinet anti-condensation heating...

  • Page 142: Technical Data

    Cabinet Modules 5.3 Smart Line Modules 5.3.4 Technical data Table 5- 23 Technical data for Smart Line Modules, 380 ... 480 V 3 AC Order no. 6SL3730- 6TE35- 6TE37- 6TE41- 6TE41- 6TE41- 5AA0 3AA0 1AA0 3AA0 7AA0 for parallel connection, - attached to Line Connection Module ...-1BA0 ...-3BA0...
  • Page 143 Cabinet Modules 5.3 Smart Line Modules Order no. 6SL3730- 6TE35- 6TE37- 6TE41- 6TE41- 6TE41- 5AA0 3AA0 1AA0 3AA0 7AA0 Weight (standard version) Frame size The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of 300 s.
  • Page 144 Cabinet Modules 5.3 Smart Line Modules Table 5- 24 Technical data for Smart Line Modules, 500 ... 690 V 3 AC Order no. 6SL3730- 6TG35- 6TG38 6TG41 6TG41 5AA0 -8AA0 -2AA0 -7AA0 for parallel connection, - attached to Line Connection Module ...-8BA0 ...-2BA0 ...-7BA0...
  • Page 145 Cabinet Modules 5.3 Smart Line Modules Order no. 6SL3730- 6TG35- 6TG38 6TG41 6TG41 5AA0 -8AA0 -2AA0 -7AA0 Weight (standard version) Frame size The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of 300 s.

  • Page 146: Derating Data

    Cabinet Modules 5.3 Smart Line Modules 5.3.5 Derating data Current derating as a function of the installation altitude and ambient temperature If the cabinet units are operated at an installation altitude > 2000 m above sea level, the maximum permissible output current can be calculated using the following table. The installation altitude and ambient temperature are compensated here.
  • Page 147 Cabinet Modules 5.3 Smart Line Modules Voltage derating as a function of the installation altitude In addition to current derating, voltage derating must also be considered at installation altitudes > 2000 m above sea level. Table 5- 27 Voltage derating as a function of the installation altitude (380 to 480 V 3 AC) Installation altitude Rated converter input voltage above sea level in m...

  • Page 148: Active Line Modules

    Cabinet Modules 5.4 Active Line Modules Active Line Modules 5.4.1 General information DANGER Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
  • Page 149 Cabinet Modules 5.4 Active Line Modules Integration Figure 5-18 Connection example for Active Line Modules (frame size FI/FX and GI/GX) S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 150 Cabinet Modules 5.4 Active Line Modules Figure 5-19 Connection example for Active Line Modules (frame size HI/HX and JI/JX) S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 151 Cabinet Modules 5.4 Active Line Modules Configuration Active Line Modules are always operated together with an Active Interface Module, which contains the associated Clean Power Filter and pre-charging circuit. The included line filter enables compliance with the EMC requirements for the "second environment". Note The configuration examples of the individual Active Line Modules are used to illustrate the positioning of the factory-fitted components.
  • Page 152 Cabinet Modules 5.4 Active Line Modules C /L + D /L - - T 30. X21 - G 1 - R 2 - F1 - F 2 -X 630 - E 10 - K4 - X126 - X609 - E1 - B51 -Q 2 - T10...
  • Page 153 Cabinet Modules 5.4 Active Line Modules C /L + D /L - - R 2 -K 4 - K101 - E10 Figure 5-21 Configuration examples for Active Interface Modules (frame size JI) S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 154 Cabinet Modules 5.4 Active Line Modules C /L + D /L - -T 30 .X 21 - G 1 -F 1 /3 -F 2 /4 - X126 -E 2 - E3 - E4 - T 20 -T 10 - E240 - E241 -W100 Figure 5-22...
  • Page 155 Cabinet Modules 5.4 Active Line Modules Parallel connection of Active Line Modules to increase power rating Active Line Modules are available for creating drive line-ups with more power. These modules can be operated in parallel on a common Line Connection Module and are arranged to the right and left of the Line Connection Module.

  • Page 156: Options

    Cabinet Modules 5.4 Active Line Modules 5.4.3 Options Note The individual options are described in the chapter titled "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board AOP30 operator panel CU320 Control Unit with CompactFlash card without/with performance enhancement K90/K91 Cabinet anti-condensation heating 25/125 kW braking unit...

  • Page 157: Technical Data

    Cabinet Modules 5.4 Active Line Modules 5.4.4 Technical data Table 5- 29 Technical data for Active Line Modules (including Active Interface Module), 380 to 480 V 3 AC, part I Order no. 6SL3730- 7TE32- 7TE32- 7TE33- 7TE35- 1BA0 6BA0 8BA0 0BA0 for parallel connection, - attached to Line Connection Module on left side...
  • Page 158 Cabinet Modules 5.4 Active Line Modules Order no. 6SL3730- 7TE32- 7TE32- 7TE33- 7TE35- 1BA0 6BA0 8BA0 0BA0 Weight (standard version) Frame size FX + FI FX + FI GX + GI GX + GI The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of 300 s.
  • Page 159 Cabinet Modules 5.4 Active Line Modules Table 5- 30 Technical data for Active Line Modules (including Active Interface Module), 380 to 480 V 3 AC, part II Order no. 6SL3730- 7TE36- 7TE38- 7TE41- 7TE41- 1BA0 4BA0 0BA0 4BA0 for parallel connection, - attached to Line Connection Module on left side ...-0BC0 ...-4BC0...
  • Page 160 Cabinet Modules 5.4 Active Line Modules Table 5- 31 Technical data for Active Line Modules (including Active Interface Module), 500 to 690 V 3 AC Order no. 6SL3730- 7TG35- 7TG37- 7TG41- 7TG41- 8BA0 4BA0 0BA0 3BA0 for parallel connection, - attached to Line Connection Module on left side ...-4BC0 ...-0BC0 ...-3BC0...
  • Page 161 Cabinet Modules 5.4 Active Line Modules Order no. 6SL3730- 7TG35- 7TG37- 7TG41- 7TG41- 8BA0 4BA0 0BA0 3BA0 Weight (standard version) 1360 1360 1360 Frame size HX + HI JX + JI JX + JI JX + JI The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of 300 s.

  • Page 162: Derating Data

    Cabinet Modules 5.4 Active Line Modules 5.4.5 Derating data Current derating as a function of the installation altitude and ambient temperature If the cabinet units are operated at an installation altitude > 2000 m above sea level, the maximum permissible output current can be calculated using the following table. The installation altitude and ambient temperature are compensated here.
  • Page 163 Cabinet Modules 5.4 Active Line Modules Voltage derating as a function of the installation altitude In addition to current derating, voltage derating must also be considered at installation altitudes > 2000 m above sea level. Table 5- 34 Voltage derating as a function of the installation altitude (380 to 480 V 3 AC) Installation altitude Rated converter input voltage above sea level in m...

  • Page 164: Motor Modules In Booksize Format

    Cabinet Modules 5.5 Motor Modules in booksize format Motor Modules in booksize format 5.5.1 General information DANGER Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
  • Page 165 Cabinet Modules 5.5 Motor Modules in booksize format Integration Figure 5-23 Connection example for Single Motor Modules in Booksize Cabinet Kit format S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 166 Cabinet Modules 5.5 Motor Modules in booksize format Figure 5-24 Connection example for Double Motor Modules in Booksize Cabinet Kit format S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 167 Cabinet Modules 5.5 Motor Modules in booksize format Configuration Motor Modules in booksize format are factory-installed as "Booksize Cabinet Kits" in Booksize Base Cabinets and delivered as a complete unit including cabinet-side connection components. Multiple Booksize Cabinet Kits can be installed in one Base Cabinet, depending on the mounting width requirements, which in turn depend on the power.
  • Page 168 Cabinet Modules 5.5 Motor Modules in booksize format C /L + blech -Q 7 D /L - -X 38 - R18 - R 17 - Q2 - Q4 -T 24 - T 1 -A10 C U bl - X55 - X1 - W100 Figure 5-25 Configuration example for Motor Modules in Booksize Cabinet Kit format...
  • Page 169 Cabinet Modules 5.5 Motor Modules in booksize format Mounting grid arrangement in the cabinet The area for connecting the Motor Modules in the cabinet is divided into three grid widths: ● 100 mm ● 200 mm ● 300 mm The table below shows the grid width assigned to the various Motor Modules. Table 5- 36 The assignment of the Motor Modules according to grid width Grid width...

  • Page 170: Options

    Cabinet Modules 5.5 Motor Modules in booksize format 5.5.3 Options Note The individual options are described in the chapter titled "Options". Electrical options for Booksize Base Cabinets Component Option Second auxiliary voltage busbar system Cabinet anti-condensation heating Mechanical options for Booksize Base Cabinets Component Option Base 100 mm high...

  • Page 171: Customer Interface -X55.1

    Cabinet Modules 5.5 Motor Modules in booksize format 5.5.4 Customer interface -X55.1 Description The customer terminal block (-X55.1) is mounted as standard in the cabinet for each Booksize Cabinet Kit. It provides the function-related inputs/outputs for temperature monitoring and for the "Safe Torque Off" and "Safe Stop 1" functions. Note All other cabinet interfaces and connections are explained in the circuit and terminal diagrams on the customer CD supplied.

  • Page 172: Technical Data

    Cabinet Modules 5.5 Motor Modules in booksize format 5.5.5 Technical data Table 5- 38 Technical data for Booksize Base Cabinet Order no. 6SL3720- 1TX38-0AA0 1TX41-2AA0 Usable installation width 1000 Weight (standard version) Dimensions (standard version, IP20) - width 1200 - height 2200 2200 - depth...
  • Page 173 Cabinet Modules 5.5 Motor Modules in booksize format Table 5- 39 Technical data for Motor Modules in Booksize Cabinet Kit format, Double Motor Modules, line voltage 380 ... 480 V 3 AC, DC link voltage 510 ... 720 V DC Order no.
  • Page 174 Cabinet Modules 5.5 Motor Modules in booksize format Table 5- 40 Technical data for Motor Modules in Booksize Cabinet Kit format, Single Motor Modules, line voltage 380 ... 480 V 3 AC, DC link voltage 510 ... 720 V DC, part I Order no.
  • Page 175 Cabinet Modules 5.5 Motor Modules in booksize format Table 5- 41 Technical data for Motor Modules in Booksize Cabinet Kit format, Single Motor Modules, line voltage 380 ... 480 V 3 AC, DC link voltage 510 ... 720 V DC, part II Order no.

  • Page 176: Overload Capability

    Cabinet Modules 5.5 Motor Modules in booksize format 5.5.6 Overload capability Duty cycle with 30 s and 60 s overload with a duty cycle duration of 300 s Figure 5-26 Duty cycle with 30 s and 60 s overload with a duty cycle duration of 300 s S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 177: Derating Data

    Cabinet Modules 5.5 Motor Modules in booksize format 5.5.7 Derating data Current derating as a function of the installation altitude and ambient temperature If the cabinet units are operated at an installation altitude > 2000 m above sea level, the maximum permissible output current can be calculated using the following table.

  • Page 178: Motor Modules In Chassis Format

    Cabinet Modules 5.6 Motor Modules in chassis format Motor Modules in chassis format 5.6.1 General information DANGER Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
  • Page 179 Cabinet Modules 5.6 Motor Modules in chassis format Integration Figure 5-27 Connection example for Motor Modules in chassis format S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 180 Cabinet Modules 5.6 Motor Modules in chassis format Configuration Motor Modules contain the following components as standard: ● Retaining device for the DC busbar, including the interface to the DC connections of the Motor Module. ● The required DC busbar must be obtained separately (options M80 to M87). ●...
  • Page 181 Cabinet Modules 5.6 Motor Modules in chassis format C /L + -Q 7 - F 5 - F 1 - F 2 D /L - -R 17-R 18 -T 30 .X 21 -T 1 - X126 -E 1 -X 9 - T 10 - X55 H utschiene _ M oM o_ F...
  • Page 182 Cabinet Modules 5.6 Motor Modules in chassis format - R17 ,- R18 C /L + - R 19 , -R 20 - Q 7 - F5 D /L - - F 1 - F 3 -F 2 - F 4 -T 30 .X 21 -T 1 - X126...
  • Page 183 Cabinet Modules 5.6 Motor Modules in chassis format Parallel connection of Motor Modules to increase power rating The following rules must be observed when connecting Motor Modules in parallel: ● Up to 4 identical Motor Modules can be connected in parallel. ●...
  • Page 184 Cabinet Modules 5.6 Motor Modules in chassis format Minimum cable lengths for parallel connection and connection to a motor with a single-winding system NOTICE The minimum motor cable lengths specified in the table below must be observed when two or more Motor Modules are connected in parallel and there is a connection to a motor with a single-winding system.

  • Page 185: Options

    Cabinet Modules 5.6 Motor Modules in chassis format 5.6.3 Options Note The individual options are described in the chapter titled "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board AOP30 operator panel SMC 10/20/30 Sensor Modules K46, K48, K50 Second auxiliary voltage busbar system Terminal module for activating "Safe Torque Off"...

  • Page 186: Customer Interface -X55

    Cabinet Modules 5.6 Motor Modules in chassis format 5.6.4 Customer interface -X55 This chapter describes only those interfaces in the cabinet unit that require additional connection work by the customer. All other interfaces are pre-wired at the factory and are not designed for customer connections.
  • Page 187 Cabinet Modules 5.6 Motor Modules in chassis format -X4: Terminal block Table 5- 47 -X4: Terminal block Terminal Designation Technical specifications Assigned only if the CU320 Control Unit is present (option K90/K91). EP M1 Supply voltage: 24 V DC (20.4 V - 28.8 V) (Enable Pulses) Current consumption: 10 mA EP +24 V...

  • Page 188: Technical Data

    Cabinet Modules 5.6 Motor Modules in chassis format 5.6.5 Technical data Table 5- 48 Technical data for Motor Modules in chassis format, line voltage 380 ... 480 V 3 AC, DC link voltage 510 ... 720 V DC, part I Order no.
  • Page 189 Cabinet Modules 5.6 Motor Modules in chassis format Order no. 6SL3720- 1TE32- 1TE32- 1TE33- 1TE33- 1TE35- 1TE36- 1AA0 6AA0 1AA0 8AA0 0AA0 1AA0 Dimensions (standard version, IP20) - width - height 2200 2200 2200 2200 2200 2200 - depth Weight, approx. (standard version) Frame size Rated output of a typ.
  • Page 190 Cabinet Modules 5.6 Motor Modules in chassis format Table 5- 49 Technical data for Motor Modules in chassis format, line voltage 380 ... 480 V 3 AC, DC link voltage 510 ... 720 V DC, part II Order no. 6SL3720- 1TE37- 1TE38- 1TE41-...
  • Page 191 Cabinet Modules 5.6 Motor Modules in chassis format Order no. 6SL3720- 1TE37- 1TE38- 1TE41- 1TE41- 1TE41- 5AA0 4AA0 0AA0 2AA0 4AA0 Weight, approx. (standard version) Frame size Rated output of a typ. 6-pole standard induction motor based on I or I at 400 V 3 AC 50 Hz.
  • Page 192 Cabinet Modules 5.6 Motor Modules in chassis format Table 5- 50 Technical data for Motor Modules in chassis format, line voltage 500 ... 690 V 3 AC, DC link voltage 675 ... 1035 V DC; part I Order no. 6SL3720- 1TG28- 1TG31- 1TG31-...
  • Page 193 Cabinet Modules 5.6 Motor Modules in chassis format Order no. 6SL3720- 1TG28- 1TG31- 1TG31- 1TG31- 1TG31- 1TG32- 5AA0 0AA0 2AA0 5AA0 8AA0 2AA0 Dimensions (standard version, IP20) - width - height 2200 2200 2200 2200 2200 2200 - depth Weight, approx. (standard version) Frame size Rated output of a typ.
  • Page 194 Cabinet Modules 5.6 Motor Modules in chassis format Table 5- 51 Technical data for Motor Modules in chassis format, line voltage 500 ... 690 V 3 AC, DC link voltage 675 ... 1035 V DC; part II Order no. 6SL3720- 1TG32- 1TG33- 1TG34-...
  • Page 195 Cabinet Modules 5.6 Motor Modules in chassis format Order no. 6SL3720- 1TG32- 1TG33- 1TG34- 1TG34- 1TG35- 6AA0 3AA0 1AA0 7AA0 8AA0 Dimensions (standard version, IP20) - width - height 2200 2200 2200 2200 2200 - depth Weight, approx. (standard version) Frame size Rated output of a typ.
  • Page 196 Cabinet Modules 5.6 Motor Modules in chassis format Table 5- 52 Technical data for Motor Modules in chassis format, line voltage 500 ... 690 V 3 AC, DC link voltage 675 ... 1035 V DC; part III Order no. 6SL3720- 1TG37- 1TG38- 1TG38-...
  • Page 197 Cabinet Modules 5.6 Motor Modules in chassis format Order no. 6SL3720- 1TG37- 1TG38- 1TG38- 1TG41- 1TG41- 4AA0 1AA0 8AA0 0AA0 3AA0 Dimensions (standard version, IP20) - width - height 2200 2200 2200 2200 2200 - depth Weight, approx. (standard version) Frame size Rated output of a typ.

  • Page 198: Overload Capability

    Cabinet Modules 5.6 Motor Modules in chassis format 5.6.6 Overload capability The Motor Modules in chassis format are equipped with an overload reserve to handle breakaway torques, for example. In the case of drives with overload requirements, the appropriate base load current must, therefore, be used as a basis for the required load.

  • Page 199: Derating Data

    Cabinet Modules 5.6 Motor Modules in chassis format 5.6.7 Derating data Current derating as a function of the installation altitude and ambient temperature If the cabinet units are operated at an installation altitude > 2000 m above sea level, the maximum permissible output current can be calculated using the following table.
  • Page 200 Cabinet Modules 5.6 Motor Modules in chassis format Voltage derating as a function of the installation altitude In addition to current derating, voltage derating must also be considered at installation altitudes > 2000 m above sea level. Table 5- 55 Voltage derating as a function of the installation altitude (380 to 480 V 3 AC) Installation altitude Rated converter input voltage...
  • Page 201 Cabinet Modules 5.6 Motor Modules in chassis format Derating factors when the pulse frequency is increased The following table shows the derating factors for the output current when the pulse frequency is increased. The derating factors must be applied to the currents specified in the technical data.

  • Page 202: Central Braking Modules

    Cabinet Modules 5.7 Central Braking Modules Central Braking Modules 5.7.1 General information DANGER Hazardous voltages are present in certain parts of this equipment during operation of the cabinet unit. Only qualified personnel may work on the cabinet. Such personnel must be thoroughly familiar with all the warnings and maintenance procedures for the cabinet described in the documentation provided.
  • Page 203 Cabinet Modules 5.7 Central Braking Modules WARNING The fan is switched on and off by means of a temperature control, which prevents it from running unnecessarily. The fan can start up on its own. WARNING The Braking Module incorporated into the Central Braking Module is able to support a higher braking power than standard braking resistors.
  • Page 204 Cabinet Modules 5.7 Central Braking Modules Integration Cabinet Module DC busbar C -X1 G -X5 Central Braking Module Overcurrent Overload Inhibit/ Overtemp reset Ready Relay Ready Fault Auxiliary power supply: 380 to 480 V 2 AC or 500 to 690 V 2 AC 230 V AC 24 V DC to drive control...
  • Page 205 Cabinet Modules 5.7 Central Braking Modules Configuration Central Braking Modules are designed in a 400 mm wide Cabinet Module. The Central Braking Modules are connected to the overhead DC busbar using fuses. The Central Braking Module comprises: ● Braking Module ●...
  • Page 206 Cabinet Modules 5.7 Central Braking Modules -F 19 -F 21 C /L + -F 20 D /L - - F22 D C _C hop - Sich -C 68 -C 69 - R 68 - R 69 -T 10 - F23 - X240 -E 10 -X 5.1...

  • Page 207: Options

    Cabinet Modules 5.7 Central Braking Modules Parallel connection of Central Braking Modules To increase the braking power, it is permissible for Central Braking Modules to be connected in parallel under the following conditions: ● A separate braking resistor must be connected to each Central Braking Module. ●...

  • Page 208: Interfaces

    Cabinet Modules 5.7 Central Braking Modules 5.7.4 Interfaces Description The Central Braking Module has the following interfaces: ● Control terminals (Disable/Reset, Ready, Fault) ● Braking resistor connection ● Reset key ● Threshold switch ● Braking resistor monitoring ● Switch-on ratio of the braking resistor S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 209 Cabinet Modules 5.7 Central Braking Modules Interface overview Figure 5-34 Interface overview for the Central Braking Module S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 210 Cabinet Modules 5.7 Central Braking Modules -X2, control terminals Terminal Function Meaning Technical specifications DI 24V 0 = Normal operation 24 V AC/V DC, input load approximately 10 mA ground 1 = Disable, reset (connection not required) Ground Ground DO.COM Mid-position contact Centralized fault indication for: No DC link voltage, overtemperature, overload, short...
  • Page 211 Cabinet Modules 5.7 Central Braking Modules Table 5- 58 Response thresholds of the Braking Module Rated voltage Response Switch Comments threshold position 380 ... 480 V 774 V 774 V is the default factory setting. With line voltages of between 380 and 400 V, the response threshold can be set to 673 V to reduce the voltage stress on 673 V the motor and converter.
  • Page 212 Cabinet Modules 5.7 Central Braking Modules PD, switch-on ratio of the braking resistor The braking resistor's switch-on ratio (ratio between ON time and OFF time) is set via potentiometer PD. The setting made is only evaluated when activated via the S3 switch. The adjustable values for the switch-on ratio at potentiometer PD correspond to the graphic below.

  • Page 213: Technical Data

    Cabinet Modules 5.7 Central Braking Modules 5.7.5 Technical data Table 5- 59 Technical data for Central Braking Modules Order no. 6SL3700- 1AE35- 1AE41- 1AF35- 1AF41- 1AH36- 1AH41- 0AA1 0AA1 5AA1 1AA1 3AA1 2AA1 Line voltage 380 ... 480 500 ... 600 660 ...
  • Page 214 Cabinet Modules 5.7 Central Braking Modules Order no. 6SL3700- 1AE35- 1AE41- 1AF35- 1AF41- 1AH36- 1AH41- 0AA1 0AA1 5AA1 1AA1 3AA1 2AA1 Weight, approx. (standard version) Frame size Power demand of fans. The specified power loss equals the maximum value at 100 % capacity utilization. The value in normal operation is lower.

  • Page 215: Braking Resistor

    Cabinet Modules 5.7 Central Braking Modules 5.7.6 Braking resistor 5.7.6.1 Description The regenerative energy of the drive line-up is dissipated via the braking resistor. The braking resistor is connected to a Braking Module. The braking resistor is positioned outside the cabinet or switchgear room. This enables the resulting heat loss to be dissipated, thereby reducing the amount of air conditioning required.

  • Page 216: Duty Cycle

    Cabinet Modules 5.7 Central Braking Modules Note Sufficient space must be available for dissipating the energy converted by the braking resistor. A sufficient distance from flammable objects must be ensured. The braking resistor must be installed as a free-standing unit. Objects must not be placed on or anywhere above the braking resistor.

  • Page 217: Interfaces On The Braking Resistor

    Cabinet Modules 5.7 Central Braking Modules 5.7.6.4 Interfaces on the braking resistor Power connections on the braking resistor Table 5- 60 Power connections on the braking resistor Terminal Function Connection to the Central Braking Module: -X5 Connection to the Central Braking Module: -X5 PE connection max.

  • Page 218: Technical Data

    Cabinet Modules 5.7 Central Braking Modules 5.7.6.6 Technical data Table 5- 62 Technical data of the braking resistors Order no. 6SL3000- 1BE35- 1BE41- 1BF35- 1BF41- 1BH36- 1BH41- 0AA0 0AA0 5AA0 1AA0 3AA0 2AA0 Line voltage 380 ... 480 500 ... 600 600 ...
  • Page 219 Cabinet Modules 5.7 Central Braking Modules Figure 5-38 Dimension drawing type 1 Figure 5-39 Dimension drawing type 2 S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 220 Cabinet Modules 5.7 Central Braking Modules Figure 5-40 Dimension drawing type 3 S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 221: Auxiliary Power Supply Modules

    SINAMICS S120 Cabinet Modules as well as to other external loads. Among other things, the fans of the SINAMICS S120 devices installed in the Cabinet Modules are connected to this busbar system. In addition, the auxiliary voltage busbar system supplies the electronics modules with external 24 V DC.
  • Page 222 Cabinet Modules 5.8 Auxiliary Power Supply Modules Integration Figure 5-41 Connection example for Auxiliary Power Supply Modules S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 223 Cabinet Modules 5.8 Auxiliary Power Supply Modules Configuration The Auxiliary Power Supply Module is connected on the plant side to a voltage corresponding to the respective rated device voltage. The standard version contains the following components: ● Fuse switch disconnector with fuse monitoring for external evaluation ●...
  • Page 224 Cabinet Modules 5.8 Auxiliary Power Supply Modules C/ L + D/ L - - T15 - T 14 - X40 - Q 4 -Q 3 - Q 2 Auxblech - Q 1 -X 47 - F 1 - F 2 - F 3 - X45 - X46 - E240...

  • Page 225: Options

    Cabinet Modules 5.8 Auxiliary Power Supply Modules 5.8.3 Options Note The individual options are described in the chapter titled "Options". Electrical options Component Option Second auxiliary voltage busbar system Cabinet anti-condensation heating Mechanical options Component Option Base 100 mm high Cable-marshaling compartment 200 mm high IP21 degree of protection IP23/IP43/IP54 degree of protection...

  • Page 226: Fuse Switch Disconnector (-Q1)

    Cabinet Modules 5.8 Auxiliary Power Supply Modules 5.8.4 Fuse switch disconnector (-Q1) The customer feeds power to the Auxiliary Power Supply Module on the fuse switch disconnector (-Q1). The plant-side power demand indicated in the table "Technical data" varies according to the version of the Cabinet Module used. 5.8.5 Customer interfaces for supplying power to an additional auxiliary voltage busbar system...

  • Page 227: Transformer (-T11) For Generating The Auxiliary Voltage 230 V Ac

    Cabinet Modules 5.8 Auxiliary Power Supply Modules 5.8.6 Transformer (-T11) for generating the auxiliary voltage 230 V AC A transformer is incorporated to generate the 230 V AC, 2-phase voltage. This voltage is made available in order to supply the auxiliary voltage busbar and the SITOP power supply. When delivered, the taps are always set to the highest level.
  • Page 228 Note A fuse grip must always be used to replace the fuses. If necessary, the fuse grip can be ordered from Siemens. Table 5- 66 Overview of fuses for the transformer (-T11) in the Auxiliary Power Supply Module Auxiliary Power Supply Module...

  • Page 229: Auxiliary Voltage Busbar System

    Cabinet Modules 5.8 Auxiliary Power Supply Modules 5.8.7 Auxiliary voltage busbar system Description The auxiliary voltage busbar system is used to distribute the available voltages (line voltage for device fans, 230 V AC, 2-phase and 24 V DC). The table below shows an overview of the connected voltages and associated fuse protections for the auxiliary voltage busbar system in the Auxiliary Power Supply Module.

  • Page 230: Technical Data

    Cabinet Modules 5.8 Auxiliary Power Supply Modules 5.8.8 Technical data Table 5- 68 Technical data for the Auxiliary Power Supply Modules Order no. 6SL3700- 0MX14- 0MX16- 0MX21- 0MX21- 0AA0 3AA0 0AA0 4AA0 Plant infeed voltage 380 ... 690 V 3 AC Line connection - Cable cross section, max.

  • Page 231: Derating Data

    Cabinet Modules 5.8 Auxiliary Power Supply Modules 5.8.9 Derating data Current derating as a function of the installation altitude and ambient temperature If the cabinet units are operated at an installation altitude > 2000 m above sea level, the maximum permissible output current can be calculated using the following table. The installation altitude and ambient temperature are compensated here.
  • Page 232 Cabinet Modules 5.8 Auxiliary Power Supply Modules Voltage derating as a function of the installation altitude In addition to current derating, voltage derating must also be considered at installation altitudes > 2000 m above sea level. Table 5- 71 Voltage derating as a function of the installation altitude (380 to 480 V 3 AC) Installation altitude Rated converter input voltage above sea level in m...

  • Page 233: Maintenance And Servicing

    Maintenance and servicing Chapter content This chapter provides information on the following: ● Maintenance and servicing procedures that have to be carried out on a regular basis to ensure the availability of the components ● Replacing device components when the unit is serviced ●...

  • Page 234: Servicing The Cabinet

    The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.

  • Page 235: Replacing Components

    Maintenance and servicing 6.4 Replacing components Replacing components 6.4.1 General information This chapter deals with replacing components that may need to be exchanged when the cabinet units require maintenance or service. Other components are not normally subject to wear and tear and are, therefore, not covered in this chapter. Note The order numbers for spare parts are listed on the supplied customer CD in the spare parts list.

  • Page 236: Safety Information

    Maintenance and servicing 6.4 Replacing components 6.4.2 Safety information Required safety precautions to be taken before carrying out maintenance and servicing DANGER You must read and observe the "Safety information" chapter in this manual. When carrying out any kind of work on electrical devices, the following "five safety rules" must always be observed: •...

  • Page 237: Installation Device For Power Blocks

    Maintenance and servicing 6.4 Replacing components 6.4.3 Installation device for power blocks Installation device The installation device is used for installing and removing the power blocks for the Basic Line Modules, Active Line Modules, Smart Line Modules, and Motor Modules in chassis format. It is used as a mounting aid and is placed in front of and secured to the module.

  • Page 238: Replacing The Filter Mats

    Maintenance and servicing 6.4 Replacing components 6.4.4 Replacing the filter mats Replacing the filter mats (for IP23/IP43/IP54) The filter mats must be checked at regular intervals. If the mats are too dirty to allow the air supply to flow normally, they must be replaced. Note If you do not replace dirty filter mats, this can cause a premature thermal shutdown of the drive.
  • Page 239 Maintenance and servicing 6.4 Replacing components Removing/Installing filter mats from/in the cabinet doors (IP23/IP43/IP54) Figure 6-2 Removing/Installing filter mats (IP23/IP43/IP54) 1. Insert the screwdriver into the cut-out sections provided (1) and gently push the grille cover (2) down and forwards, then remove it. 2.

  • Page 240: Replacing Power Units

    Maintenance and servicing 6.4 Replacing components 6.4.5 Replacing power units The components required for connecting the DC busbars to the power unit are supplied as standard. If a components is replaced, you may have to restore these connections. The connection procedure is described in the following section. Preparatory steps: ●...
  • Page 241 Maintenance and servicing 6.4 Replacing components Establishing the connection for chassis format WARNING The use of cables instead of the factory-installed busbars is not permitted. Note Make sure that you do not drop any nuts, washers, or screws as this could cause damage. 1.

  • Page 242: Replacing The Power Block For Chassis Format

    Maintenance and servicing 6.4 Replacing components 6.4.6 Replacing the power block for chassis format 6.4.6.1 Replacing the power block, Basic Line Module, frame size FB Replacing the power block Figure 6-4 Replacing the power block, Basic Line Module, frame size FB S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 243 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...

  • Page 244: Replacing The Power Block, Basic Line Module, Frame Sizes Gb And Gd

    Maintenance and servicing 6.4 Replacing components 6.4.6.2 Replacing the power block, Basic Line Module, frame sizes GB and GD Replacing the power block Figure 6-5 Replacing the power block, Basic Line Module, frame sizes GB and GD S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 245 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...

  • Page 246: Replacing The Power Block, Active Line Module, And Motor Module, Frame Size Fx

    Maintenance and servicing 6.4 Replacing components 6.4.6.3 Replacing the power block, Active Line Module, and Motor Module, frame size FX Replacing the power block Figure 6-6 Replacing the power block, Active Line Module, and Motor Module, frame size FX Preparatory steps ●...
  • Page 247 Maintenance and servicing 6.4 Replacing components Removal steps The removal steps are numbered in accordance with the figure above. 1. Unscrew the connection to the supply system or the motor (6 screws). If necessary, loosen the busbars and turn them to the side. 2.
  • Page 248 Maintenance and servicing 6.4 Replacing components Installation steps For installation, carry out the above steps in reverse order. CAUTION The tightening torques specified in the table "Tightening torques for connecting current- conducting parts" must be observed. Carefully establish the plug connections and then ensure that they are secure. The screw connections for the protective covers must only be tightened finger-tight.

  • Page 249: Replacing The Power Block, Smart Line Module, Active Line Module, And Motor Module, Frame Size Gx

    Maintenance and servicing 6.4 Replacing components 6.4.6.4 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size GX Replacing the power block Figure 6-7 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size GX S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 250 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...
  • Page 251 Maintenance and servicing 6.4 Replacing components Installation steps For installation, carry out the above steps in reverse order. CAUTION The tightening torques specified in the table "Tightening torques for connecting current- conducting parts" must be observed. Carefully establish the plug connections and then ensure that they are secure. The screw connections for the protective covers must only be tightened finger-tight.

  • Page 252: Replacing The Power Block, Smart Line Module, Active Line Module, And Motor Module, Frame Size Hx - Left Power Block

    Maintenance and servicing 6.4 Replacing components 6.4.6.5 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX – left power block Replacing the power block Figure 6-8 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX –...
  • Page 253 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...
  • Page 254 Maintenance and servicing 6.4 Replacing components Installation steps For installation, carry out the above steps in reverse order. CAUTION The tightening torques specified in the table "Tightening torques for connecting current- conducting parts" must be observed. Carefully establish the plug connections and then ensure that they are secure. The fiber optic cable plugs must be remounted at their original slot.

  • Page 255: Replacing The Power Block, Smart Line Module, Active Line Module, And Motor Module, Frame Size Hx - Right Power Block

    Maintenance and servicing 6.4 Replacing components 6.4.6.6 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX - right power block Replacing the power block Figure 6-9 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX - right power block S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 256 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ●...
  • Page 257 Maintenance and servicing 6.4 Replacing components Installation steps For installation, carry out the above steps in reverse order. CAUTION The tightening torques specified in the table "Tightening torques for connecting current- conducting parts" must be observed. Carefully establish the plug connections and then ensure that they are secure. The fiber optic cable plugs must be remounted at their original slot.

  • Page 258: Replacing The Power Block, Smart Line Module, Active Line Module, And Motor Module, Frame Size Jx

    Maintenance and servicing 6.4 Replacing components 6.4.6.7 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size JX Replacing the power block Figure 6-10 Replacing the power block, Active Line Module, Smart Line Module, and Motor Module, frame size JX S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 259 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Remove the protective cover. ● Allow unimpeded access to the power block. ● Set up the installation device for the power block and keep it at hand (see the section titled "Installation device for power blocks").

  • Page 260: Replacing The Motor Module For Booksize Format

    Maintenance and servicing 6.4 Replacing components Installation steps For installation, carry out the above steps in reverse order. CAUTION The tightening torques specified in the table "Tightening torques for connecting current- conducting parts" must be observed. Carefully establish the plug connections and then ensure that they are secure. The fiber optic cable plugs must be remounted at their original slot.

  • Page 261: Replacing The Control Interface Board

    Maintenance and servicing 6.4 Replacing components 6.4.8 Replacing the Control Interface Board 6.4.8.1 Replacing the Control Interface Board, Basic Line Module, frame size FB Replacing the Control Interface Board Figure 6-11 Replacing the Control Interface Board, Basic Line Module, frame size FB S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 262 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the figure. 1.
  • Page 263 Maintenance and servicing 6.4 Replacing components Installation steps For installation, carry out the above steps in reverse order. CAUTION The tightening torques specified in the table "Tightening torques for connecting current- conducting parts" must be observed. Carefully establish the plug connections and then ensure that they are secure. The fiber optic cable plugs must be remounted at their original slot.

  • Page 264: Replacing The Control Interface Board, Basic Line Module, Frame Sizes Gb And Gd

    Maintenance and servicing 6.4 Replacing components 6.4.8.2 Replacing the Control Interface Board, Basic Line Module, frame sizes GB and GD Replacing the Control Interface Board Figure 6-12 Replacing the Control Interface Board, Basic Line Module, frame size GB S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 265 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the figure. 1.
  • Page 266 Maintenance and servicing 6.4 Replacing components Installation steps For installation, carry out the above steps in reverse order. CAUTION The tightening torques specified in the table "Tightening torques for connecting current- conducting parts" must be observed. Carefully establish the plug connections and then ensure that they are secure. The fiber optic cable plugs must be remounted at their original slot.

  • Page 267: Replacing The Control Interface Board, Active Line Module And Motor Module, Frame Size Fx

    Maintenance and servicing 6.4 Replacing components 6.4.8.3 Replacing the Control Interface Board, Active Line Module and Motor Module, frame size FX Replacing the Control Interface Board Figure 6-13 Replacing the Control Interface Board, Active Line Module and Motor Module, frame size FX Preparatory steps ●...
  • Page 268 Maintenance and servicing 6.4 Replacing components Removal steps The removal steps are numbered in accordance with the figure. 1. Disconnect the plug connections for the fiber optic cables and signal cables (5 plugs). 2. Remove the DRIVE-CLiQ cables and connections on -X41/-X42 (5 plugs). 3.

  • Page 269: Replacing The Control Interface Board, Smart Line Module, Active Line Module, And Motor Module, Frame Size Gx

    Maintenance and servicing 6.4 Replacing components 6.4.8.4 Replacing the Control Interface Board, Smart Line Module, Active Line Module, and Motor Module, frame size GX Replacing the Control Interface Board Figure 6-14 Replacing the Control Interface Board, Smart Line Module, Active Line Module, and Motor Module, frame size GX Preparatory steps ●...
  • Page 270 Maintenance and servicing 6.4 Replacing components Removal steps The removal steps are numbered in accordance with the figure above. 1. Remove the mount for the CU320 (1 nut). 2. Disconnect the plug connections for the fiber optic cables and signal cables (5 plugs). 3.

  • Page 271: Replacing The Control Interface Board, Smart Line Module, Active Line Module, And Motor Module, Frame Size Hx

    Maintenance and servicing 6.4 Replacing components 6.4.8.5 Replacing the Control Interface Board, Smart Line Module, Active Line Module, and Motor Module, frame size HX Replacing the Control Interface Board Figure 6-15 Replacing the Control Interface Board, Smart Line Module, Active Line Module, and Motor Module, frame size HX Preparatory steps ●...
  • Page 272 Maintenance and servicing 6.4 Replacing components ● Allow unimpeded access. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the figure above. 1. Remove the mount for the CU320 (1 nut). 2. Disconnect the plug connections for the fiber optic cables and signal cables (5 plugs). 3.

  • Page 273: Replacing The Control Interface Board, Smart Line Module, Active Line Module, And Motor Module, Frame Size Jx

    Maintenance and servicing 6.4 Replacing components 6.4.8.6 Replacing the Control Interface Board, Smart Line Module, Active Line Module, and Motor Module, frame size JX Replacing the Control Interface Board Figure 6-16 Replacing the Control Interface Board, Smart Line Module, Active Line Module, and Motor Module, frame size JX Preparatory steps ●...
  • Page 274 Maintenance and servicing 6.4 Replacing components Removal steps The removal steps are numbered in accordance with the figure above. 1. Remove the mount for the CU320 (1 nut). 2. Disconnect the plug connections for the fiber optic cables and signal cables (5 plugs). 3.

  • Page 275: Replacing The Control Unit

    Maintenance and servicing 6.4 Replacing components 6.4.9 Replacing the Control Unit 6.4.9.1 Replacing the Control Unit for Basic Line Modules, Smart Line Modules, Active Line Modules, and Motor Modules in chassis format The CU320 Control Unit is mounted on a slide-in unit that can be pulled out by removing a screw on the top left (1) if the CU320 needs to be replaced.

  • Page 276: Replacing The Control Unit For Booksize Cabinet Kit

    Maintenance and servicing 6.4 Replacing components 6.4.9.2 Replacing the Control Unit for Booksize Cabinet Kit Preparatory steps ● Observe the "five safety rules". ● Remove the protective cover. ● Allow unimpeded access. Removal steps 1. Remove the connections to the CU320 Control Unit. 2.

  • Page 277: Replacing The Fans

    Maintenance and servicing 6.4 Replacing components 6.4.10 Replacing the fans 6.4.10.1 Replacing the fan, Basic Line Module, frame sizes FB, GB, and GD Replacing the fan Figure 6-18 Replacing the fan, Basic Line Module, frame sizes FB, GB, and GD S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 278 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 279: Replacing The Fan, Smart Line Module, Active Line Module, And Motor Module, Frame Sizes Fx, Gx

    Maintenance and servicing 6.4 Replacing components 6.4.10.2 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame sizes FX, GX Replacing the fan Figure 6-19 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame sizes FX and GX S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 280 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 281: Replacing The Fan, Smart Line Module, Active Line Module, And Motor Module, Frame Size Hx, Left Power Block

    Maintenance and servicing 6.4 Replacing components 6.4.10.3 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size HX, left power block Replacing the fan Figure 6-20 Replacing the fan, Active Line Module, Smart Line Module, and Motor Module, frame size HX - left power block S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 282 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 283: Replacing The Fan, Smart Line Module, Active Line Module, And Motor Module, Frame Size Hx - Right Power Block

    Maintenance and servicing 6.4 Replacing components 6.4.10.4 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size HX - right power block Replacing the fan Figure 6-21 Replacing the fan, Active Line Module, Smart Line Module, and Motor Module, frame size HX - right power block S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 284 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50.000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 285: Replacing The Fan, Smart Line Module, Active Line Module, And Motor Module, Frame Size Jx

    Maintenance and servicing 6.4 Replacing components 6.4.10.5 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size Replacing the fan Figure 6-22 Replacing the fan, Active Line Module, Smart Line Module, and Motor Module, frame size JX S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 286 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 287: Replacing The Fan, Active Interface Module, Frame Size Fi

    Maintenance and servicing 6.4 Replacing components 6.4.10.6 Replacing the fan, Active Interface Module, frame size FI Replacing the fan Figure 6-23 Replacing the fan, Active Interface Module, frame size FI S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 288 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 289: Replacing The Fan, Active Interface Module, Frame Size Gi

    Maintenance and servicing 6.4 Replacing components 6.4.10.7 Replacing the fan, Active Interface Module, frame size GI Replacing the fan Figure 6-24 Replacing the fan, Active Interface Module, frame size GI S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 290 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 291: Replacing The Fan, Active Interface Module, Frame Size Hi

    Maintenance and servicing 6.4 Replacing components 6.4.10.8 Replacing the fan, Active Interface Module, frame size HI Replacing the fan Figure 6-25 Replacing the fan, Active Interface Module, frame size HI S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 292 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 293: Replacing The Fan, Active Interface Module, Frame Size Ji

    Maintenance and servicing 6.4 Replacing components 6.4.10.9 Replacing the fan, Active Interface Module, frame size JI Replacing the fan Figure 6-26 Replacing the fan, Active Interface Module, frame size JI S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 294 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.

  • Page 295: 6.4.10.10 Replacing The Fan For Booksize Cabinet Kit

    Maintenance and servicing 6.4 Replacing components 6.4.10.10 Replacing the fan for Booksize Cabinet Kit Preparatory steps ● Observe the "five safety rules". ● Remove the protective cover. ● Allow unimpeded access. Removing the fan, width 50 ... 200 mm Table 6- 2 Removing the fan 1.
  • Page 296 Maintenance and servicing 6.4 Replacing components CAUTION When removing the unit, ensure that you do not damage any signal cables. NOTICE Take care not to cut yourself on the sharp edges inside the cabinet. Installation steps for the fan, width 50 ... 200 mm 1.
  • Page 297 Maintenance and servicing 6.4 Replacing components Removing the fan, width 300 mm Figure 6-27 Removing the 300mm fan 1) Undo the M6 / 6 Nm screws (1) 2) Disconnect the power supply for the fan (2) 3) The fan can now be removed CAUTION When removing the unit, ensure that you do not damage any signal cables.

  • Page 298: Replacing The Fuses

    Maintenance and servicing 6.4 Replacing components 6.4.11 Replacing the fuses Replacement fuses You can find the order numbers for replacing auxiliary power supply fuses that have blown in the spare parts list. WARNING When replacing fuses, you must take the following points into account: 1.

  • Page 299: Replacing Fuses In The Fuse Switch Disconnector For Booksize Cabinet Kit

    Maintenance and servicing 6.4 Replacing components 6.4.11.2 Replacing fuses in the fuse switch disconnector for Booksize Cabinet Kit Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). Replacing 1.

  • Page 300: Replacing The Fuses (F71 - F73) In The Line Connection Module

    8. Press the yellow button on the fuse grip to release the new fuse from it. 9. Attach the support plates underneath the fuses again. 10. Close the cabinet. Note If necessary, the fuse grip can be ordered from Siemens. S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 301: Replacing The Dc Fuses For Motor Module In Chassis Format, Frame Sizes Fx And Gx

    Maintenance and servicing 6.4 Replacing components 6.4.11.4 Replacing the DC fuses for Motor Module in chassis format, frame sizes FX and GX Replacing the DC fuses Figure 6-28 Replacing the DC fuses, frame sizes FX and GX Preparatory steps ● Observe the "five safety rules". ●...

  • Page 302: Replacing The Dc Fuses For Motor Module In Chassis Format, Frame Sizes Hx And Jx

    Maintenance and servicing 6.4 Replacing components Note Frame size HX contains two DC fuses and frame size JX four DC fuses. If you order a complete power unit as a replacement, make sure that only DC fuses are used. If option L37 (DC interface with pre-charging input circuit) is installed in your cabinet, the DC fuses of the spare part must be replaced with the lugs of the existing power unit.
  • Page 303 Maintenance and servicing 6.4 Replacing components Replacement steps 1. Remove the nuts (x 4). 2. Remove the nuts (x 4). 3. Remove the nut (x 1). The slide-in unit with the DC fuses can now be withdrawn completely. Note The slide-in unit with the DC fuses must be pulled out completely and placed on a stable surface.

  • Page 304: Replacing The Encapsulated Fuses

    7. Press the yellow button on the fuse grip to release the new fuse from it. 8. Close the cabinet. Note If necessary, the fuse grip can be ordered from Siemens. S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 305: Replacing The Dc Interface (Option L37) For Booksize Cabinet Kit

    Maintenance and servicing 6.4 Replacing components 6.4.12 Replacing the DC interface (option L37) for Booksize Cabinet Kit Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ●...

  • Page 306: Replacing The Pre-Charging Resistors Of The Dc Interface (Option L37) For Booksize Cabinet Kit

    Maintenance and servicing 6.4 Replacing components 6.4.13 Replacing the pre-charging resistors of the DC interface (option L37) for Booksize Cabinet Kit Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). Removal 1.

  • Page 307: Replacing The Backup Battery For The Cabinet Operator Panel

    Maintenance and servicing 6.4 Replacing components 6.4.14 Replacing the backup battery for the cabinet operator panel Replacing the backup battery Figure 6-30 Replacing the backup battery S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 308 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Observe the "five safety rules". ● Disconnect the cabinet from the power supply (do not forget the external power supplies). Replacing 1. Disconnect the 24 V DC power-supply cable. 2. Disconnect the communication cable on the operator panel. 3.

  • Page 309: Reforming The Dc Link Capacitors

    Maintenance and servicing 6.5 Reforming the DC link capacitors Reforming the DC link capacitors Description If the Basic Line Modules, Smart Line Modules, Active Line Modules, and Motor Modules have not been used for more than two years, the DC link capacitors must be reformed. If this is not carried out, the units could be damaged when the line voltage is connected.
  • Page 310 Maintenance and servicing 6.5 Reforming the DC link capacitors Rating plate Date of manufacture The date of manufacture can be determined as follows: Table 6- 4 Year and month of manufacture Character Year of manufacture Character Month of manufacture 2004 1 to 9 January to September 2005...

  • Page 311: Diagnostics

    Diagnostics Chapter content This chapter provides an overview of the LEDs on the various cabinet unit components. Detailed descriptions of the components are provided either in this manual or in the additional documentation on the customer CD. The overview of the LEDs provided here is intended for rapid diagnostic purposes. S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 312: Leds On The Cu320 Control Unit

    Diagnostics 7.2 LEDs on the CU320 Control Unit LEDs on the CU320 Control Unit Table 7- 1 Meanings of the LEDs on the CU320 Control Unit Color Status Description The electronics power supply is missing or outside the permissible tolerance range.

  • Page 313: Leds On The Cbe20 Communication Board

    Diagnostics 7.3 LEDs on the CBE20 Communication Board LEDs on the CBE20 Communication Board Table 7- 2 Meanings of the LEDs on the CBE20 Communication Board Color Status Description Link port The electronics power supply is missing or outside the permissible tolerance range.
  • Page 314 Diagnostics 7.3 LEDs on the CBE20 Communication Board Color Status Description OPT on the – The electronics power supply is missing or outside the permissible Control Unit tolerance range. Communication Board either defective or not inserted. Green Steady light Communication Board is ready and cyclic communication is taking place. Flashing light The Communication Board is ready, but cyclic communication is not yet 0.5 Hz...

  • Page 315: Leds On The Control Interface Board In The Basic Line Module

    Diagnostics 7.4 LEDs on the Control Interface Board in the Basic Line Module LEDs on the Control Interface Board in the Basic Line Module Table 7- 3 Meaning of the LEDs on the Control Interface Board in the Basic Line Module LED, status Description H200...

  • Page 316: Leds On The Control Interface Board In The Smart Line Module

    Diagnostics 7.5 LEDs on the Control Interface Board in the Smart Line Module LEDs on the Control Interface Board in the Smart Line Module Table 7- 4 Meaning of the LEDs on the Control Interface Board in the Smart Line Module LED, status Description H200...

  • Page 317: Leds On The Control Interface Board In The Active Line Module

    Diagnostics 7.6 LEDs on the Control Interface Board in the Active Line Module LEDs on the Control Interface Board in the Active Line Module Table 7- 5 Meaning of the LEDs on the Control Interface Board in the Active Line Module LED, status Description H200...

  • Page 318: Leds On The Control Interface Board In The Motor Module In Chassis Format

    Diagnostics 7.7 LEDs on the Control Interface Board in the Motor Module in chassis format LEDs on the Control Interface Board in the Motor Module in chassis format Table 7- 6 Meaning of the LEDs on the Control Interface Board in the Motor Module in chassis format LED, status Description H200...

  • Page 319: Leds On The Motor Module In Booksize Format

    Diagnostics 7.8 LEDs on the Motor Module in booksize format LEDs on the Motor Module in booksize format Table 7- 7 Meaning of the LEDs on the Motor Module in booksize format LED, status Description Ready DC LINK The electronics power supply is missing or outside the permissible tolerance range.

  • Page 320: Leds On The Voltage Sensing Module (Vsm) In The Active Interface Module

    Diagnostics 7.9 LEDs on the Voltage Sensing Module (VSM) in the Active Interface Module LEDs on the Voltage Sensing Module (VSM) in the Active Interface Module Table 7- 8 Meaning of the LEDs on the Voltage Sensing Module in the Active Interface Module Color Status Description...

  • Page 321: Leds On The Smc10 Sensor Module

    Diagnostics 7.11 LEDs on the SMC10 Sensor Module 7.11 LEDs on the SMC10 Sensor Module Table 7- 10 Meaning of the LEDs on the SMC10 Sensor Module Color Status Description The electronics power supply is missing or out of tolerance. Green Steady light The component is ready for operation and cyclic DRIVE-CLiQ communication is taking place.

  • Page 322: Leds On The Smc30 Sensor Module

    Diagnostics 7.13 LEDs on the SMC30 Sensor Module 7.13 LEDs on the SMC30 Sensor Module Table 7- 12 Meaning of the LEDs on the SMC30 Sensor Module Color Status Description The electronics power supply is missing or outside the permissible tolerance range.

  • Page 323: Options

    Options Safety information DANGER You must read and observe the "Safety information" chapter in this manual. When carrying out any kind of work on electrical devices, the following five safety rules must always be observed: 1. Disconnect from power supply. 2.

  • Page 324: D14, Preliminary Copy Of Customer Documentation

    Options 8.2 D14, Preliminary copy of customer documentation Note The Cabinet Modules come in a range of different frame sizes, with each size differing from the others in several ways. The main differences are: • The covers used can have different dimensions, and they can be arranged and secured in different ways.

  • Page 325: G20, Cbc10 Communication Board

    Options 8.3 G20, CBC10 Communication Board G20, CBC10 Communication Board Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Module ● Smart Line Module ● Active Line Module ● Motor Module in chassis format ●...
  • Page 326 Options 8.3 G20, CBC10 Communication Board Note Detailed and comprehensive instructions and information for the CBC10 Communication Board can be found in the accompanying operating instructions, which are available as additional documentation on the enclosed customer CD. Interface overview Figure 8-2 CAN CBC10 Communication Board, interface overview S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 327 Options 8.3 G20, CBC10 Communication Board CAN bus interface -X451 CAN bus interface -X451 features the following socket assignments: Table 8- 1 CAN bus interface -X451 Designation Technical specifications Reserved CAN_L CAN signal (dominant low) CAN_GND CAN ground Reserved CAN_SHLD Optional shield CAN ground CAN_H...

  • Page 328: G33, Cbe20 Communication Board

    Options 8.4 G33, CBE20 Communication Board G33, CBE20 Communication Board Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Module ● Smart Line Module ● Active Line Module ● Motor Module in chassis format ●...
  • Page 329 Options 8.4 G33, CBE20 Communication Board Interface overview Figure 8-4 CBE20 Ethernet Communication Board, interface overview MAC address The MAC address of the Ethernet interfaces is indicated on the upper side of the CBE20. The label is only visible before the board is installed. Note Please note the MAC address prior to installing the board so that it is available to you during subsequent commissioning.
  • Page 330 Options 8.4 G33, CBE20 Communication Board Installation CAUTION The Option Board should only be inserted and removed when both the Control Unit and Option Board are disconnected from the power supply. Figure 8-5 Installing the CBE20 S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 331: K08, Aop30 Advanced Operator Panel

    Options 8.5 K08, AOP30 advanced operator panel K08, AOP30 advanced operator panel Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Module ● Smart Line Module ● Active Line Module ● Motor Module in chassis format ●...
  • Page 332 Detailed and comprehensive instructions and information for the AOP30 Advanced Operator Panel can be found in the relevant operating instructions. which are available as additional documentation on the enclosed customer CD. (→ See additional documentation - SINAMICS S120 Cabinet Module AOP30) S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 333: K46, Smc10 Sensor Module Cabinet-Mounted For Resolvers

    Options 8.6 K46, SMC10 Sensor Module Cabinet-Mounted for resolvers K46, SMC10 Sensor Module Cabinet-Mounted for resolvers 8.6.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Module in chassis format ● Booksize Cabinet Kit Description The SMC10 Sensor Module is used for detecting the actual motor speed and the rotor position angle.

  • Page 334: Safety Information

    Options 8.6 K46, SMC10 Sensor Module Cabinet-Mounted for resolvers Figure 8-7 Connectable impedances with an excitation frequency f = 5.000 Hz 8.6.2 Safety information NOTICE Only one measuring system can be connected to each Sensor Module. Note There must be no electrical connection between the encoder housing and the motor (this requirement is fulfilled for most encoder systems).

  • Page 335: Interfaces

    Options 8.6 K46, SMC10 Sensor Module Cabinet-Mounted for resolvers CAUTION Connecting cables to sensors must always be installed with shielding. The cable shield must be connected to the ground potential at both ends over a large surface area. Connecting cables that are routed together with the motor cable must be twisted in pairs and shielded separately.
  • Page 336 Options 8.6 K46, SMC10 Sensor Module Cabinet-Mounted for resolvers -X520 encoder interface Table 8- 5 Encoder interface -X520 Signal name Technical specifications Reserved, do not use Reserved, do not use Resolver signal A (sin+) Inverted resolver signal A (sin-) Ground Ground (for internal shield) Resolver signal B (cos+) Inverted resolver signal B (cos-)

  • Page 337: Connection Example

    Options 8.6 K46, SMC10 Sensor Module Cabinet-Mounted for resolvers 8.6.4 Connection example Connection example: Resolver, 8-pole S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 338: K48, Smc20 Sensor Module Cabinet-Mounted For Sin/Cos Incremental Encoder Or Endat Absolute Encoder

    Options 8.7 K48, SMC20 Sensor Module Cabinet-Mounted for sin/cos incremental encoder or EnDat absolute encoder K48, SMC20 Sensor Module Cabinet-Mounted for sin/cos incremental encoder or EnDat absolute encoder 8.7.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ●...

  • Page 339: Interfaces

    Options 8.7 K48, SMC20 Sensor Module Cabinet-Mounted for sin/cos incremental encoder or EnDat absolute encoder CAUTION Connecting cables to sensors must always be installed with shielding. The cable shield must be connected to the ground potential at both ends over a large surface area. Connecting cables that are routed together with the motor cable must be twisted in pairs and shielded separately.
  • Page 340 Options 8.7 K48, SMC20 Sensor Module Cabinet-Mounted for sin/cos incremental encoder or EnDat absolute encoder Encoder interface -X520 Table 8- 6 Encoder interface -X520 Signal name Technical specifications P encoder Encoder power supply M encoder Ground for encoder power supply Incremental signal A Inverted incremental signal A Ground...

  • Page 341: Connection Example

    Options 8.7 K48, SMC20 Sensor Module Cabinet-Mounted for sin/cos incremental encoder or EnDat absolute encoder 8.7.4 Connection example Connection example: Incremental encoder sin/cos 1 Vpp, 2,048 Figure 8-10 K48, connection example: Incremental encoder sin/cos 1 Vpp, 2,048 S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 342: K50, Smc30 Sensor Module Cabinet-Mounted For Ttl, Htl, And Ssi Encoders

    Options 8.8 K50, SMC30 Sensor Module Cabinet-Mounted for TTL, HTL, and SSI encoders K50, SMC30 Sensor Module Cabinet-Mounted for TTL, HTL, and SSI encoders 8.8.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ●...
  • Page 343 Options 8.8 K50, SMC30 Sensor Module Cabinet-Mounted for TTL, HTL, and SSI encoders Note Because the physical transmission media is more robust, the bipolar connection should always be used for HTL encoders. The unipolar connection should only be used if the encoder type does not output push-pull signals.
  • Page 344 Options 8.8 K50, SMC30 Sensor Module Cabinet-Mounted for TTL, HTL, and SSI encoders Figure 8-11 Signal characteristic of the A and B track between two edges: Time between two edges with pulse encoders Figure 8-12 Position of the zero pulse to the track signals S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 345 Options 8.8 K50, SMC30 Sensor Module Cabinet-Mounted for TTL, HTL, and SSI encoders For encoders with a 5 V supply at X521/X531, the cable length is dependent on the encoder current (this applies to cable cross-sections of 0.5 mm²): Figure 8-13 Signal cable length as a function of the encoder current consumption S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 346: Safety Information

    Options 8.8 K50, SMC30 Sensor Module Cabinet-Mounted for TTL, HTL, and SSI encoders 8.8.2 Safety information NOTICE Only one measuring system can be connected to each Sensor Module. Note There must be no electrical connection between the measuring system housing and the measuring system electronics (this requirement is fulfilled for most encoder systems).

  • Page 347: Interfaces

    Options 8.8 K50, SMC30 Sensor Module Cabinet-Mounted for TTL, HTL, and SSI encoders 8.8.3 Interfaces Figure 8-14 Interface overview for the SMC30 S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 348 Options 8.8 K50, SMC30 Sensor Module Cabinet-Mounted for TTL, HTL, and SSI encoders -X520: Encoder connection 1 for HTL/TTL/SSI encoder with open-circuit monitoring Table 8- 10 Encoder connection -X520 Signal name Technical specifications +Temp Temperature sensor connection KTY84-1C130/PTC SSI_CLK SSI clock SSI_XCLK Inverted SSI clock P encoder 5 V / 24 V...
  • Page 349 Options 8.8 K50, SMC30 Sensor Module Cabinet-Mounted for TTL, HTL, and SSI encoders -X521/X531: Encoder connection 2 for HTL/TTL/SSI encoder with open-circuit monitoring Table 8- 11 Encoder connection -X521 Terminal Signal name Technical specifications Incremental signal A Inverted incremental signal A Incremental signal B Inverted incremental signal B Reference signal R...

  • Page 350: Connection Example

    Options 8.8 K50, SMC30 Sensor Module Cabinet-Mounted for TTL, HTL, and SSI encoders 8.8.4 Connection example Connection example 1: HTL encoder, bipolar, without zero mark -> p0405 = 9 (hex) Figure 8-15 Connection example 1: HTL encoder, bipolar, without zero mark Note Alternatively, a temperature measurement function is also available on customer terminal block -X55.

  • Page 351: K51, Voltage Sensing Module For Determining The Motor Speed And The Phase Angle

    Options 8.9 K51, Voltage Sensing Module for determining the motor speed and the phase angle K51, Voltage Sensing Module for determining the motor speed and the phase angle Availability of option This option is available for the following S120 Cabinet Modules: ●...
  • Page 352 Options 8.9 K51, Voltage Sensing Module for determining the motor speed and the phase angle Interfaces Figure 8-17 Interface overview for the Voltage Sensing Module (option K51) S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 353: K75, Second Auxiliary Voltage Busbar System

    Options 8.10 K75, Second auxiliary voltage busbar system 8.10 K75, Second auxiliary voltage busbar system Availability of option This option is available for the following S120 Cabinet Modules: ● Smart Line Module ● Motor Module in chassis format ● Booksize Base Cabinet ●...

  • Page 354: K76, Auxiliary Voltage Generating Unit In The Line Connection Module

    Options 8.11 K76, auxiliary voltage generating unit in the Line Connection Module 8.11 K76, auxiliary voltage generating unit in the Line Connection Module Availability of option ● Line Connection Module Description Cabinet Modules require an auxiliary energy supply to function properly. This current demand must be included in the configuration and supplied from an external source.
  • Page 355 Options 8.11 K76, auxiliary voltage generating unit in the Line Connection Module Table 8- 13 Line voltage assignments for the internal power supply (380 to 480 V 3 AC) Supply voltage range Taps of voltage adaptation transformer (-A1-T10) LH1 – LH2 342 to 390 V 380 V 1 - 2...

  • Page 356: K82, Terminal Module For Activating Safety Functions "Safe Torque Off" And "Safe Stop 1

    Options 8.12 K82, terminal module for activating safety functions "Safe Torque Off" and "Safe Stop 1" 8.12 K82, terminal module for activating safety functions "Safe Torque Off" and "Safe Stop 1" Availability of option This option is available for the following S120 Cabinet Modules: ●...

  • Page 357: K90/K91, Control Unit With Compactflash Card With/Without Performance Enhancement

    Options 8.13 K90/K91, Control Unit with CompactFlash card with/without performance enhancement 8.13 K90/K91, Control Unit with CompactFlash card with/without performance enhancement 8.13.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Module ●...

  • Page 358: Customer Terminal Block -X55

    Options 8.13 K90/K91, Control Unit with CompactFlash card with/without performance enhancement K91: CU320 Control Unit + CompactFlash card with performance enhancement With performance enhancement, up to 4 Motor Modules (vector mode) plus 1 Line Module can be operated. The latest firmware version is installed on the CompactFlash card, including licenses and performance enhancement.
  • Page 359 Options 8.13 K90/K91, Control Unit with CompactFlash card with/without performance enhancement NOTICE Interfaces -X1, -X2, and -X3 are wired internally within the cabinet and are not available for customer connections. If the customer terminal block is ever replaced, connectors -X1 and -X2 must not be mixed up! Otherwise, "Safe Torque Off"...
  • Page 360 Options 8.13 K90/K91, Control Unit with CompactFlash card with/without performance enhancement Pin assignment of customer terminal block –X55 Customer terminal block -X55 DI/DO8 DI/DO9 10 DI/DO10 11 DI/DO11 12 M Funktion 13 EP M1 STO/ SS1 14 EP +24V 15 - Temp 16 + Temp DI/DO12 DI/DO13...
  • Page 361 Options 8.13 K90/K91, Control Unit with CompactFlash card with/without performance enhancement NOTICE If the maximum load-carrying capacity is exceeded, this can impair the function of the Cabinet Module. -X4: Digital inputs/outputs Table 8- 16 Terminal block -X55 -X4 Terminal Designation Technical specifications DI 0 Voltage: -3 V to 30 V...
  • Page 362 Options 8.13 K90/K91, Control Unit with CompactFlash card with/without performance enhancement Note An open input is interpreted as "low". The "fast inputs" can be used in conjunction with a measuring system for position sensing. When externally generated 24 V DC signals are connected to a digital input, the ground reference of the external signal must also be connected.

  • Page 363: Compactflash Card

    Options 8.13 K90/K91, Control Unit with CompactFlash card with/without performance enhancement Note An open input is interpreted as "low". The "fast inputs" can be used in conjunction with a measuring system for position sensing. When externally generated 24 V DC signals are connected to a digital input, the ground reference of the external signal must also be connected.

  • Page 364: Using The Compactflash Card

    Options 8.13 K90/K91, Control Unit with CompactFlash card with/without performance enhancement 8.13.4.1 Using the CompactFlash card Description The STARTER commissioning tool is used to store configuration data centrally on the CompactFlash card. This ensures that if the Control Unit is defective, it can be simply replaced without the loss of any data.

  • Page 365: Data Functions

    Options 8.13 K90/K91, Control Unit with CompactFlash card with/without performance enhancement 8.13.4.2 Data functions Once a card reader has been connected and successfully installed, the data on the CompactFlash card can be accessed in the same way as data stored on other PC storage media (e.g.

  • Page 366: L08/L09, Motor Reactor / 2 Motor Reactors In Series

    Options 8.14 L08/L09, motor reactor / 2 motor reactors in series 8.14 L08/L09, motor reactor / 2 motor reactors in series Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Module in chassis format (L08) ●...
  • Page 367 Options 8.14 L08/L09, motor reactor / 2 motor reactors in series Motor cable lengths Table 8- 18 Maximum motor cable lengths when using motor reactors for Booksize Cabinet Kits Order no. Power Current Maximum motor cable length in m 6SL3720- in kW in A Without motor reactors...
  • Page 368 Options 8.14 L08/L09, motor reactor / 2 motor reactors in series Motor connection On Booksize Cabinet Kits with option L08 / L09 installed, the motor cables are connected to terminal block -X2 (with a Double Motor Module: -X2, -X4). Table 8- 19 Maximum conductor cross section when using motor reactors for Booksize Cabinet Kits Order no.

  • Page 369: L10, Dv/Dt Filter Plus Voltage Peak Limiter

    Options 8.15 L10, dv/dt filter plus Voltage Peak Limiter 8.15 L10, dv/dt filter plus Voltage Peak Limiter Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Module in chassis format Description The dv/dt filter plus Voltage Peak Limiter comprises two components: the dv/dt reactor and the voltage-limiting network (Voltage Peak Limiter), which limits the voltage peaks to the level of the DC link voltage and returns energy to the DC link.
  • Page 370 Options 8.15 L10, dv/dt filter plus Voltage Peak Limiter Table 8- 20 Maximum permissible motor cable lengths for the DC link voltage 510 - 720 V DC 1 reactor 2 reactors Shielded cable max. 300 m or Shielded cable max. 150 m or unshielded cable max.

  • Page 371: L13, Main Contactor For Line Connection Modules < 800 A

    Options 8.16 L13, main contactor for Line Connection Modules < 800 A 8.16 L13, main contactor for Line Connection Modules < 800 A Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module Description The Line Connection Modules with option L43 (for Basic Line Modules) include a manual fuse switch disconnector as a standard feature for rated currents up to 800 A.

  • Page 372: L22, Supplied As Standard Without Line Reactor

    Options 8.17 L22, supplied as standard without line reactor Terminal block -X50 – "Main contactor" checkback contact Table 8- 22 Terminal block -X50 – "Main contactor" checkback contact Terminal Designation Technical specifications Max. load current: 10 A Max. switching voltage: 250 V AC Max.

  • Page 373: L25, Circuit Breaker In Withdrawable Unit Design

    Options 8.18 L25, circuit breaker in withdrawable unit design 8.18 L25, circuit breaker in withdrawable unit design Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module Description The circuit breaker in withdrawable unit design is available as an option for Line Connection Modules with rated currents >...

  • Page 374: L34, Output-Side Circuit Breaker

    Options 8.19 L34, output-side circuit breaker 8.19 L34, output-side circuit breaker 8.19.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Module in chassis format Description The option L34 (output-side circuit breaker) can be used to disconnect the motor terminals from the converter.
  • Page 375 Options 8.19 L34, output-side circuit breaker Features Option L34 is completely pre-wired. It is controlled using a built-in TM31 Terminal Module. To control option L34, the parameterization settings specified in chapter "Electrical installation" must be made during commissioning. Note After setting the parameters, the user must ensure that the switch is operating correctly. For this reason, the output-side breaker is automatically controlled via the converter.

  • Page 376: Switching Cycles For The Output-Side Circuit Breaker

    Options 8.19 L34, output-side circuit breaker 8.19.2 Switching cycles for the output-side circuit breaker Table 8- 24 Switching cycles for the output-side circuit breaker, 510 V - 720 V DC Order no. Nominal power rating Rated output current Switching cycles with Switching cycles under 6SL3720- [kW]...

  • Page 377: Overview Diagram Of Option L34

    Options 8.19 L34, output-side circuit breaker 8.19.3 Overview diagram of option L34 D C 510 – 720 V -X100 -X100 D C 675 – 1035 V 1 AC 230 V D C 24 V D C P D C N -X401 -X31 Checkback signal...

  • Page 378: Parameter Assignment

    Options 8.19 L34, output-side circuit breaker 8.19.4 Parameter assignment 8.19.4.1 Parameterization with free function blocks The free function blocks are used for the parameterization described in this section. You must start by activating them. Activating the free function blocks To be able to work with the free function blocks, they must first be activated/enabled: ●...
  • Page 379 Options 8.19 L34, output-side circuit breaker Interconnection for “Enable output-side breaker” Figure 8-21 Interconnection for “Enable output-side breaker” The breaker must also trip in the event of a converter fault. This is achieved using the specified interconnection. To activate the interconnection, parameterization (in the expert list) must be carried out as follows (in this example, it has been assumed that the drive is called “Drive_1”...
  • Page 380 Options 8.19 L34, output-side circuit breaker Interconnection for “Enable operation” p 20 0 3 0 [0 ] r4 0 2 2. 9 p 20 0 3 0 [1 ] r0 8 6 3. 1 p0860 & r20031 p 20 0 3 0 [2 ] p 20 0 3 0 [3 ] Figure 8-22 Interconnection for “Enable operation”...

  • Page 381: Parameterization With Dcc (Drive Control Chart)

    Options 8.19 L34, output-side circuit breaker Interconnection for “ON command” X542 4030 N C 1 p20138 r0863. 0 r20 14 0 C OM N O 1 p20142 (370) Figure 8-23 Interconnection for “ON command” The drive must only be switched on when a DC link voltage is available. This is achieved using the specified interconnection.

  • Page 382: L37, Dc Interface Incl. Pre-Charging Input Circuit For The Relevant Dc Link Capacitance

    Options 8.20 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.20 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.20.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ●...
  • Page 383 Options 8.20 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance Block diagram Figure 8-24 Block diagram, example for frame size JX S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 384: Important Safety Precautions

    Options 8.20 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance This block diagram shows the DC interface embedded in a Cabinet Module in chassis format. Frame sizes FX and GX each contain two fuses, while frame size JX contains four fuses.
  • Page 385 Options 8.20 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance For this reason, you must take the following safety precautions when carrying out work on the Cabinet Module after the DC interface has been switched off: ●...

  • Page 386: Accessibility Of The Dc Connection To The Motor Module

    Options 8.20 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.20.2.2 Accessibility of the DC connection to the Motor Module Figure 8-25 Front view Figure 8-26 Side view (no side panel) The current-conducting DC busbar behind the DC interface can be accessed once the power block has been removed ("(a)"...

  • Page 387: Measuring Points For Verifying Isolation From Supply

    Options 8.20 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.20.2.3 Measuring points for verifying isolation from supply Figure 8-27 Measuring points at top, example for frame sizes FX and GX S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 388 Options 8.20 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance Figure 8-28 Measuring point, auxiliary power supply, fan supply bottom, frame sizes FX and GX Figure 8-29 Measuring point, 24 V DC auxiliary power supply, frame sizes FX and GX Take into account other voltages on optional components and refer to the circuit diagrams.

  • Page 389: Installation

    Options 8.20 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance DANGER The following voltages are normally present on the auxiliary voltage busbar system: • 380 to 480 V 2 AC or 500 to 690 V 2 AC for fan supply •...

  • Page 390: Commissioning The Dc Interface With Option K90/K91

    Options 8.20 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance The required auxiliary power supply is provided via the auxiliary voltage busbar. To ensure that this functions properly, a digital input must be interconnected during commissioning. Like all the other required connections, this is pre-wired in the cabinet.
  • Page 391 Options 8.20 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance CAUTION If parameter p0864 is not wired to the checkback signal, it is possible to operate the switch under load. This can shorten the service life of the switch. NOTICE To switch from the "Pre-charging"...

  • Page 392: Dc Interface Incl. Pre-Charging For Booksize Cabinet Kit

    Options 8.20 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.20.3 DC interface incl. pre-charging for Booksize Cabinet Kit 8.20.3.1 Important safety precautions The Motor Module can be serviced after it has been disconnected from the DC busbar via the DC interface and after the capacitor discharge time has elapsed.

  • Page 393: Dc Interface, Principle Of Operation

    Options 8.20 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance NOTICE You must observe the applicable legal regulations when carrying out all work. DANGER The following voltages are normally present on the auxiliary voltage busbar system: •...

  • Page 394: Commissioning The Dc Interface Without Option K90/K91

    Options 8.20 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.20.3.4 Commissioning the DC interface without option K90/K91 If the cabinet does not contain a Control Unit (option K90/K91), terminal -X41:12 of the DC interface must be connected by the customer to a digital input of the Control Unit assigned to the controlled Motor Module.

  • Page 395: L41, Current Transformer Upstream Of Main Switch

    Options 8.21 L41, current transformer upstream of main switch 8.21 L41, current transformer upstream of main switch Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module Description If current transformers are used for measuring or monitoring purposes, they are installed in the Line Connection Modules with option L41.

  • Page 396: L42/L43/L44, Line Connection Module For Active Line Modules/Basic Line Modules/Smart Line Modules

    Options 8.22 L42/L43/L44, Line Connection Module for Active Line Modules/Basic Line Modules/Smart Line Modules 8.22 L42/L43/L44, Line Connection Module for Active Line Modules/Basic Line Modules/Smart Line Modules Availability of options These options are available for the following S120 Cabinet Modules: ●...

  • Page 397: L45, Emergency Stop Pushbutton In The Cabinet Door

    Options 8.23 L45, EMERGENCY STOP pushbutton in the cabinet door 8.23 L45, EMERGENCY STOP pushbutton in the cabinet door Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module Description The EMERGENCY OFF pushbutton with protective collar is integrated in the cabinet door of the Line Connection Module.

  • Page 398: L46/L47, Grounding Switch Upstream/Downstream Of Main Breaker

    Options 8.24 L46/L47, grounding switch upstream/downstream of main breaker 8.24 L46/L47, grounding switch upstream/downstream of main breaker Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module (frame sizes KL and LL) Description The grounding switch short-circuits the incoming supply line to ground for servicing.

  • Page 399: Grounding Switch Downstream Of Main Breaker (Option L47)

    Options 8.24 L46/L47, grounding switch upstream/downstream of main breaker -X70 - "Grounding switch upstream of internal main breaker" terminal block Table 8- 29 Terminal block -X70 – "Grounding switch upstream of internal main breaker" Terminal Designation Technical specifications Grounding switch enable 230 V AC/0.1 A "Interruption of higher-level switches"...

  • Page 400: L51, Holder For Arc Detector

    Options 8.25 L51, holder for ARC detector -X71 - "Grounding switch downstream of internal main breaker" terminal block Table 8- 30 Terminal block -X71 – "Grounding switch downstream of internal main breaker" Terminal Designation Technical specifications Grounding switch enable 230 V AC/0.1 A NC (reserved, do not use) Circuit breaker interlock ("Grounding switch open")
  • Page 401 Options 8.25 L51, holder for ARC detector Description Special holders have been developed to enable monitoring of the cabinet system for arcing faults. The VA1DA1 arc systems from Vamp Ldt. as well as TVOC from ABB are supported by these holders. Figure 8-30 L51, holder for arc sensor (ARC detection) If ARC detectors are to be used, factory-fitted holding plates are installed in the cabinet at...

  • Page 402: L55, Cabinet Anti-Condensation Heating

    Options 8.26 L55, cabinet anti-condensation heating 8.26 L55, cabinet anti-condensation heating Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module ● Basic Line Module ● Smart Line Module ● Active Line Module ●...

  • Page 403: L61/L62, L64/L65, Braking Units

    Options 8.27 L61/L62, L64/L65, braking units 8.27 L61/L62, L64/L65, braking units 8.27.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Module ● Smart Line Module ● Active Line Module ● Motor Module in chassis format Description Braking units may be required for drives that support regenerative operating conditions but have no other facility for feeding energy back into the supply system.

  • Page 404: Interfaces

    Options 8.27 L61/L62, L64/L65, braking units 8.27.2 Interfaces Connection for the braking resistor The braking resistor is connected directly to the Braking Module in the Active Line Module, Motor Module, Basic Line Module, or Smart Line Module. Table 8- 32 Connection for the braking resistor Terminal Designation...

  • Page 405: S1 - Threshold Switch

    Options 8.27 L61/L62, L64/L65, braking units Note Applying a high signal level to "DI inhibit input" inhibits the Braking Module. On a falling edge, pending error messages are acknowledged. The "DO fault output" signal can be used for evaluation in the Control Unit. On the "+24 V"...
  • Page 406 Options 8.27 L61/L62, L64/L65, braking units CAUTION Even when the response threshold is set to a low value, the DC link voltage can still reach the maximum voltage value (hardware shutdown threshold), thus triggering the "Overvoltage" error. This can occur, for example, in cases where there is too much regenerative energy for the available braking power.

  • Page 407: Braking Module

    Options 8.27 L61/L62, L64/L65, braking units 8.27.4 Braking Module Braking Module for frame sizes FX, FB Figure 8-32 Braking Module for Active Line Module / Motor Module, frame size FX and for Basic Line Module, frame size FB Note With this Braking Module, the R1 and DCPA interfaces use the same connection. S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 408 Options 8.27 L61/L62, L64/L65, braking units Braking Module for frame sizes GX, GB Figure 8-33 Braking Module for Smart Line Module / Active Line Module / Motor Module, frame size GX and for Basic Line Module, frame size GB Note With this Braking Module, the R1 and DCPA interfaces use the same connection.
  • Page 409 Options 8.27 L61/L62, L64/L65, braking units Braking Module for frame sizes HX and JX Figure 8-34 Braking Module for Smart Line Module / Active Line Module / Motor Module, frame sizes HX and JX S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 410: Example Connection Of Braking Module

    Options 8.27 L61/L62, L64/L65, braking units 8.27.5 Example connection of Braking Module The connections between the Braking Module and the DC link and control terminal block -X21 are made at the factory. The connection between the braking resistor on the Braking Module and R1 / R2 must be made by the customer.
  • Page 411 Options 8.27 L61/L62, L64/L65, braking units WARNING The thermostatic switch must be evaluated by the Control Unit or a higher-level controller, and a shutdown must be carried out if necessary. These braking resistors are not the same as the components described in the "Central Braking Module"...
  • Page 412 Options 8.27 L61/L62, L64/L65, braking units Safety information CAUTION A cooling clearance of 200 m must be maintained on all sides of the component (with ventilation grilles). The braking-resistor cables must be laid in such a way that they are short-circuit and ground-fault proof.
  • Page 413 Options 8.27 L61/L62, L64/L65, braking units Braking resistor connection The connection between the braking resistor on the Braking Module and R1 / R2 must be made by the customer. Table 8- 35 Connection for external braking resistor Terminal Function Braking resistor connection Braking resistor connection max.

  • Page 414: Technical Data

    Options 8.27 L61/L62, L64/L65, braking units 8.27.7 Technical data Load data for the braking units Table 8- 37 Load data for the braking units Line voltage Braking Braking Braking Braking Braking Max. current Module Module Module Module resistor continuous peak power power power power...
  • Page 415 Options 8.27 L61/L62, L64/L65, braking units Duty cycle = Continuous braking power = 5 x P = Power permissible every 90 s for 15 s = 4 x P = Power permissible every 90 s for 20 s 6,00 = 2 x P = Power permissible every 90 s for 40 s 5,00 4,00...

  • Page 416: L87, Insulation Monitoring

    Options 8.28 L87, insulation monitoring 8.28 L87, insulation monitoring Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module Description In non-grounded systems (IT systems), the insulation monitor checks the entire electrically- connected circuit for insulation faults. It measures the insulation resistance as well as all insulation faults in the Cabinet Modules, from the supply infeed to the motors.
  • Page 417 Options 8.28 L87, insulation monitoring Controls and displays on the insulation monitor Figure 8-39 Controls and displays on the insulation monitor Table 8- 39 Meaning of the controls and displays on the insulation monitor Item Meaning INFO key: To request standard information/ ESC key: Back menu function TEST key: Call up self-test/ Arrow key up: Parameter change, scroll...
  • Page 418 Options 8.28 L87, insulation monitoring Connection Table 8- 40 Connections on insulation monitor Terminal Technical specifications Voltage supply via non-replaceable fusing 6 A: 88 to 264 V AC, 77 to 286 V DC Connection of the 3 AC system to be monitored Connection to coupling device PE connection External test button...

  • Page 419: M06, Base 100 Mm High, Ral 7022

    Options 8.29 M06, base 100 mm high, RAL 7022 8.29 M06, base 100 mm high, RAL 7022 Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module ● Basic Line Module ● Smart Line Module ●...

  • Page 420: M07, Cable-Marshalling Compartment 200 Mm High, Ral 7035

    Options 8.30 M07, cable-marshalling compartment 200 mm high, RAL 7035 8.30 M07, cable-marshalling compartment 200 mm high, RAL 7035 Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module ● Basic Line Module ●...
  • Page 421 Options 8.30 M07, cable-marshalling compartment 200 mm high, RAL 7035 Table 8- 42 Components of the cable marshalling compartment Component Connection element Fixing elements 1 x cable marshalling compartment On the cabinet: element The cabinet's cable marshalling compartment is shipped pre-assembled. Side shutters (not shown) On the foundation:...

  • Page 422: M21, Degree Of Protection Ip21

    Options 8.31 M21, degree of protection IP21 8.31 M21, degree of protection IP21 8.31.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module ● Basic Line Module ● Smart Line Module ●...

  • Page 423: Mounting

    Options 8.31 M21, degree of protection IP21 NOTICE Only the protective requirements described above can be fulfilled with IP21. For more stringent requirements, you must select the corresponding IP degree of protection (for example, IP23 for additional protection against spraying water). 8.31.2 Mounting Preparatory steps...
  • Page 424 Options 8.31 M21, degree of protection IP21 ● Place the canopy (b) on the spacers (a). ● Tighten the screws on top of the canopy (2). ● Attach the spacers (a) to the roof of the cabinet at the positions specified. ●...

  • Page 425: M23/M43/M54, Degree Of Protection Ip23/Ip43/Ip54

    Options 8.32 M23/M43/M54, degree of protection IP23/IP43/IP54 8.32 M23/M43/M54, degree of protection IP23/IP43/IP54 8.32.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module ● Basic Line Module ● Smart Line Module ●...

  • Page 426: Mounting

    Options 8.32 M23/M43/M54, degree of protection IP23/IP43/IP54 Note In the Line Connection Module with option L43 and in the Booksize Base Cabinet, a fan is installed in the hood for degrees of protection IP23, IP43, and IP54. Figure 8-42 Cabinet with hood (400 mm higher) If the degree of protection of the Cabinet Modules is to be increased, the additional hoods and filter media are delivered separately.
  • Page 427 Options 8.32 M23/M43/M54, degree of protection IP23/IP43/IP54 Attaching the hood The numbers in parentheses in the installation steps refer to the diagram below. 1. Options M43 and M54 only: Secure the contact surfaces of the hood on top of the cabinet using the sealing tape provided.

  • Page 428: M26/M27, Side Panels Mounted On Right And Left

    Options 8.33 M26/M27, side panels mounted on right and left 8.33 M26/M27, side panels mounted on right and left Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module ● Basic Line Module ●...

  • Page 429: M59, Closed Cabinet Door, Air Inlet From Below Through Floor Opening

    Options 8.34 M59, closed cabinet door, air inlet from below through floor opening 8.34 M59, closed cabinet door, air inlet from below through floor opening Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module ●...

  • Page 430: M60, Additional Shock Protection

    Options 8.35 M60, additional shock protection 8.35 M60, additional shock protection Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module ● Basic Line Module ● Smart Line Module ● Active Line Module ●...

  • Page 431: M70, Emc Shield Bus

    Options 8.36 M70, EMC shield bus 8.36 M70, EMC shield bus 8.36.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module ● Motor Module in chassis format ● Booksize Base Cabinet ●...

  • Page 432: M80 To M87, Dc Busbar System

    Options 8.37 M80 to M87, DC busbar system 8.37 M80 to M87, DC busbar system 8.37.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module ● Basic Line Module ● Smart Line Module ●...

  • Page 433: Safety Information

    Options 8.37 M80 to M87, DC busbar system DC busbar Figure 8-44 M80 to M87, DC busbar 8.37.2 Safety information CAUTION With a side-by-side configuration of the cabinet units, the DC busbars of the individual cabinet units must be connected to each other. S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 434: M90, Crane Transport Assembly (Top-Mounted)

    Options 8.38 M90, crane transport assembly (top-mounted) 8.38 M90, crane transport assembly (top-mounted) Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module ● Basic Line Module ● Smart Line Module ● Active Line Module ●...

  • Page 435: N52, Dc Link Fuses For Basic Line Modules

    Options 8.39 N52, DC link fuses for Basic Line Modules 8.39 N52, DC link fuses for Basic Line Modules Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Module Description Fuses are installed on the DC side to protect the Basic Line Module. Installation of DC fuses is recommended if the DC current load in the configured drive line-up can be larger than the rated DC link current of the Basic Line Module.

  • Page 436: P10, Measuring Instrument For Line Values (Installed In The Cabinet Doors)

    Options 8.40 P10, measuring instrument for line values (installed in the cabinet doors) 8.40 P10, measuring instrument for line values (installed in the cabinet doors) Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module Description The measuring instrument "DIRIS A40"...

  • Page 437: P11, Measuring Instrument For Line Values With Profibus Connection (Installed In The Cabinet Door)

    Options 8.41 P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door) 8.41 P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door) Availability of option This option is available for the following S120 Cabinet Modules: ●...

  • Page 438: Y11, Factory Assembly Into Transport Units

    Options 8.42 Y11, factory assembly into transport units 8.42 Y11, factory assembly into transport units Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module ● Basic Line Module ● Smart Line Module ●...

  • Page 439: Appendix

    Appendix S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 440: List Of Abbreviations

    Appendix A.1 List of abbreviations List of abbreviations S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 441 Appendix A.1 List of abbreviations S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 442 Appendix A.1 List of abbreviations S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 443 Appendix A.1 List of abbreviations S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 444 Appendix A.1 List of abbreviations S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 445 Appendix A.1 List of abbreviations S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 446 Appendix A.1 List of abbreviations S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 447 Appendix A.1 List of abbreviations S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...
  • Page 448 Appendix A.1 List of abbreviations S120 Cabinet Modules Equipment Manual Manual, (GH5), 10/2008, A5E00427098A...

  • Page 449: Index

    Index " "Circuit breaker" checkback contact, 111 "Main contactor" checkback contact, 372 VSM10, 351 Basic Line Modules, 24 Cable routing, 79 Connection example, 124 Customer terminal block (X55), 82 Active Interface Modules Description, 123 LEDs, 320 DRIVE-CLiQ connections and signal cables, 81 Active Line Modules, 26 Integration, 124 Cable routing, 87...
  • Page 450 Index Setting of the switch-on ratio, 212 Description, 202 Technical data, 218 Duty cycle, 214 Braking resistors Integration, 204 Dimensions, 414 Interface overview, 209 Duty cycle, 415 Interfaces, 208 Braking Unit LEDs, 320 Description, 403 Options, 207 Braking units, 403 Parallel connection, 207 Dimensions, 414 Technical data, 213...
  • Page 451 Index Date of manufacture, 310 Factory serial number, 309 DC busbar, 60, 433 Availability, 60 Replacing, Booksize Cabinet Kit, 295 Connecting to the power unit, 63 Replacing, frame size FI, 287 Description, 60 Replacing, frame size GI, 289 For side-by-side installation of cabinet units, 61 Replacing, frame size HI, 291 DC busbar system, 432 Replacing, frame size HX - left, 281...
  • Page 452 Index Line Connection Modules Cable routing, 76 K08, 331 Description, 105 K46, 333 Line infeed, 77 K48, 338 Options, 116 K50, 342 Technical data, 117 K51, 351 Versions, 112 Voltage Sensing Module, 351 X30, 78 K75, 353 X40, 78 K82, 356 X50, 78 K90/K91, 357 Line infeed...
  • Page 453 Index Derating factors when the pulse frequency is Replacing, frame size HX - left, 252 increased, 201 Replacing, frame size HX - right, 255 DRIVE-CLiQ connections and signal cables to the Replacing, frame size JX, 258 CU320 Control Unit, 96 Replacing, frame sizes GB, GD, 244 High overload, 198 Power units...
  • Page 454 Voltage ranges and power ratings, 22 Switch disconnector, 382 SINAMICS S120 Cabinet Modules System data Overview, 21 SINAMICS S120 Cabinet Modules, 29 SINAMICS S120 Cabinet Modules System structure, 28 Example of a drive line-up, 22 SINAMICS S120 Cabinet Modules Parallel connection, 22...
  • Page 455 Index SINAMICS S120 Cabinet Modules, 29 X46 (power supply for SITOP), 226 Smart Line Modules, 142 X47, 103 Technical support, 6 X47 (for tapping the 230 V AC, 1-phase voltage), 226 Terminal block -X50, 109 X5 (braking resistor connection), 210...
  • Page 456 Siemens AG Subject to change without prior notice Industry Sector © Siemens AG 2008 Drive Technologies Large Drives P.O. Box 4743 90025 NUREMBERG GERMANY www.siemens.com/automation...

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