Page 3 ___________________ Cabinet Modules NEMA Preface ___________________ Basic safety instructions ___________________ SINAMICS System overview ___________________ Mechanical installation S120 Cabinet Modules NEMA ___________________ Electrical installation ___________________ Cabinet Modules Manual ___________________ Maintenance and servicing ___________________ Diagnostics ___________________ Options 04/2014 A5E03586450A...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Preface
This documentation is intended for machine manufacturers, commissioning engineers, and service personnel who use the SINAMICS drive system. Objective This manual describes the hardware components and design of the SINAMICS S120 Cabinet Modules. It provides information about installation, electrical connection, and cabinet design.
Page 6 Test certificates for functional safety functions ("Safety Integrated") can be found at: http://support.automation.siemens.com An up-to-date list of currently certified components is also available on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact. Internet addresses...
Page 7 Preface Certifications The following certifications are included in the documentation folder: ● EC declaration of conformity ● Declaration of compliance with the order ● Machinery directive Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 8 Preface Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 9: Table Of Contents
Table of contents Preface ..............................5 Basic safety instructions ........................17 General safety instructions ..................... 17 Safety instructions for electromagnetic fields (EMF) .............. 21 Handling electrostatic sensitive devices (ESD) ..............21 Industrial security ........................22 Residual risks of drive systems ....................23 System overview ...........................
Page 10 Table of contents 3.3.1 Important safety precautions ....................48 3.3.2 Preparation ..........................48 3.3.2.1 Requirements for installation location ..................48 3.3.2.2 Requirements on the levelness of the floor ................50 3.3.2.3 Shipping and handling indicators ................... 51 3.3.2.4 Unpacking ..........................53 3.3.2.5 Required tools ........................
Page 11 Table of contents Cabinet Modules ..........................131 Line Connection Modules ..................... 131 5.1.1 Description ..........................131 5.1.1.1 Main switch (input current ≤ 800 A) ..................135 5.1.1.2 Circuit breaker (input current > 800 A) ................. 135 5.1.1.3 Terminal block -X40 external 230 V AC auxiliary infeed ............138 5.1.2 Versions of Line Connection Modules ..................
Page 12 Table of contents 5.6.2 X55 customer terminal strip ....................221 5.6.2.1 General information ......................221 5.6.2.2 X41 EP terminal / temperature sensor connection .............. 222 5.6.2.3 X46 Brake control and monitoring..................224 5.6.2.4 DRIVE-CLiQ interfaces X400, X401, X402 ................224 5.6.3 Options ..........................
Page 13 Table of contents 6.4.10.8 Replacing the fan, frame size HI ................... 309 6.4.10.9 Replacing the fan, frame size JI ................... 311 6.4.11 Replacing the fuses ......................313 6.4.11.1 Replacing the fuses for the auxiliary power supply .............. 313 6.4.11.2 Replacing the fuses (F71 to F73) in the Line Connection Module ........313 6.4.11.3 Replacing fuses in the fuse switch disconnector for Booksize Cabinet Kit ......
Page 14 Table of contents K01 to K05, safety license for 1 to 5 axes ................363 K08   , AOP30 Advanced Operator Panel ................365 K46, Sensor Module Cabinet-Mounted SMC10 ..............366 8.9.1 General information ......................366 8.9.2 Safety instructions ........................ 368 8.9.3 Interfaces ..........................
Page 15 Table of contents 8.20.11.4 Slot for the memory card....................... 417 8.21 K94, Performance extension for CU320-2 ................418 8.22 K95, CU320-2 PN Control Unit ..................... 419 8.22.1 General information ......................419 8.22.2 Connection overview......................420 8.22.3 Connection example ......................422 8.22.4 X55 customer terminal strip ....................
Page 16 Table of contents 8.34 L61/L62, L64/L65, braking units................... 461 8.34.1 General information ......................461 8.34.2 Interfaces ..........................462 8.34.3 S1 - Threshold switch ......................464 8.34.4 Braking Module ........................466 8.34.5 Example connection of Braking Module ................468 8.34.6 Braking resistors ........................469 8.34.7 Technical specifications .......................
Page 17: Basic Safety Instructions
Basic safety instructions General safety instructions DANGER Lockout/Tagout is designed for your safety Lockout/Tagout is a safety procedure that neutralizes and secures hazardous energy in a machine, device, or system so that employees can work on it safely. Lockout/Tagout rules and procedures are found in OSHA regulation - 29 CFR 1910.147 - The Control of Hazardous Energy (Lockout/Tagout).
Page 18 Basic safety instructions 1.1 General safety instructions WARNING Risk of death due to hazardous voltage when an unsuitable power supply is connected When live parts are touched, you can suffer death or serious injury under fault conditions. • Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules.
Page 19 Basic safety instructions 1.1 General safety instructions WARNING Risk of death from spread of fire when enclosures are inadequate Fire and smoke generation can cause serious injury or property damage. • Install devices without protective enclosures in a metal control cabinet (or protect the device by another equivalent measure) in such a way that contact with fire inside and outside the device is prevented.
Page 20 Basic safety instructions 1.1 General safety instructions WARNING Risk of accident due to missing or illegible warning labels Missing or illegible warning labels can cause accidents that result in death or serious injury. • Check that the warning labels are complete based on the documentation. •...
Page 21: Safety Instructions For Electromagnetic Fields (Emf)
Basic safety instructions 1.2 Safety instructions for electromagnetic fields (EMF) Safety instructions for electromagnetic fields (EMF) WARNING Danger to life from electromagnetic fields Electromagnetic fields (EMF) are generated by the operation of electrical power equipment such as transformers, converters or motors. People with pacemakers or implants are at a special risk in the immediate vicinity of these devices/systems.
Page 22: Industrial Security
Note Industrial security Siemens provides automation and drive products with industrial security functions that support the secure operation of plants or machines. They are an important component in a holistic industrial security concept. With this in mind, our products undergo continuous development.
Page 23: Residual Risks Of Drive Systems
Basic safety instructions 1.5 Residual risks of drive systems Residual risks of drive systems The control and drive components of a drive system are approved for industrial and commercial use in industrial networks. Their use in public networks requires a different configuration and/or additional measures.
Page 24 Basic safety instructions 1.5 Residual risks of drive systems 3. Shock-hazard voltages caused by, for example: – Component malfunctions – Influence of electrostatic charging – Induction of voltages in moving motors – Operation and/or ambient conditions outside of specification – Condensation/conductive contamination –...
Page 25: System Overview
They contain built-in units from the SINAMICS S120 product series, thus making them an ideal supplement to the SINAMICS G150 and SINAMICS S150 series of cabinet units for single drives.
Page 26 System overview 2.1 Overview Figure 2-1 Example of a drive assembly with SINAMICS S120 Cabinet Modules for a multi-motor drive The following table provides an overview of the voltage ranges and power ratings available for the SINAMICS S120 Cabinet Modules:...
Page 27: Area Of Application
System overview 2.2 Area of application Area of application The modular SINAMICS S120 Cabinet Modules drive system is used to coordinate multiple motors in a multi-axis drive system. Typical examples include: ● Paper-making machines ● Roller mills ● Hoisting gear ●...
Page 28: Line Modules
System overview 2.4 Line Modules ● Cost minimization during operation, maintenance, and service: – Simple commissioning thanks to the menu-driven "STARTER" commissioning tool. – Optional, menu-guided AOP30 advanced operator panel with plain text display and bar graphs of process variables. –...
Page 29: Smart Line Modules
System overview 2.4 Line Modules Figure 2-2 Line Connection Module with Basic Line Module ≤ 800 A Figure 2-3 Line Connection Module with Basic Line Module > 800 A Figure 2-4 Line Connection Module with Basic Line Modules connected in parallel 2.4.3 Smart Line Modules Smart Line Modules can supply energy to the DC link and return regenerative energy to the...
Page 30: Active Line Modules
System overview 2.4 Line Modules Figure 2-5 Line Connection Module with Smart Line Module ≤ 800 A Figure 2-6 Line Connection Module with Smart Line Module > 800 A Figure 2-7 Line Connection Module with Smart Line Modules connected in parallel 2.4.4 Active Line Modules Active Line Modules can supply energy to the DC link and return regenerative energy to the...
Page 31 Interface Modules include the required pre-charging input circuit for the Active Line Module, in addition to a Clean Power Filter. These two components are considered to be an integral unit for SINAMICS S120 Cabinet Modules NEMA and are supplied together.
Page 32: Dc Link Components
Auxiliary Power Supply Modules supply power to the auxiliary power supply system of the SINAMICS S120 Cabinet Modules. The fans of the SINAMICS S120 devices installed in the Cabinet Modules are some of the devices connected to this auxiliary power supply system. In addition, the auxiliary power supply system supplies the electronic modules with an external 24 V DC voltage.
Page 33: System Structure
System overview 2.8 System structure System structure Line Modules are coupled with the various Motor Modules using prefabricated DC busbar sets with different current load ratings. All standard busbars, as well as electronics components, are protected against environmental influences. This is achieved through the use of nickel-plated copper bars and painted modules throughout.
Page 34 System overview 2.9 Overview of options Option code Brief description of option 2 TM150 Temperature Sensor Modules 3 TM150 Temperature Sensor Modules 4 TM150 Temperature Sensor Modules Contactor monitoring Safety license for 1 axis Safety license for 2 axes Safety license for 3 axes Safety license for 4 axes Safety license for 5 axes AOP30 advanced operator panel installed in the cabinet door...
Page 35 System overview 2.9 Overview of options Option code Brief description of option Insulation monitoring Base (plinth) 4" (100 mm) high, RAL 7022 Cable marshalling compartment 8" (200 mm) high, RAL 7035 Degree of protection IP21 Degree of protection NEMA 1 filtered (IP23) Side panel (right) Side panel (left) Degree of protection IP43...
Page 36: System Data
System overview 2.10 System data 2.10 System data General technical system data General data Line voltages and power ranges 380 to 480 V 3 ph. AC, ±10 % (-15 % < 1 min), 5 ... 1150 HP (4.8 ... 800 kW) 500 to 690 V 3 ph.
Page 37 System overview 2.10 System data Ambient conditions During storage During transport In operation 32 °F Ambient temperature -13 °F ... +131 °F -13 °F ... +158 °F ... +104 °F 0 °C (-25 °C ... +55 °C) (-25 °C ... +70 °C) ...
Page 38: Derating Data
104 °F (40 °C) and installation altitudes up to 3,300 ft (1,000 m) above sea level. If SINAMICS S120 Cabinet Modules with power units in booksize format are operated at ambient temperatures above 104 °F (40 °C) and/or installation altitudes higher than 3,300 ft (1,000 m) above sea...
Page 39: Derating Measures
2.11 Derating data Permissible output current as a function of the ambient temperature If SINAMICS S120 Cabinet Modules are operated at ambient temperatures above 104 °F (40 °C), the output current must be reduced. Ambient temperatures above 122 °F (50 °C) are not permissible.
Page 40 System overview 2.11 Derating data Reducing the ambient temperature and the output current Due to the reduced cooling efficiency, it is necessary, on the one hand, to reduce the ambient temperature and, on the other, to lower heat loss in the Cabinet Module by reducing the output current, whereby ambient temperatures lower than 104 °F (40 °C) may be offset for compensation purposes.
Page 41: Current Derating Depending On The Pulse Frequency
System overview 2.11 Derating data Use of an isolation transformer to reduce transient overvoltages As a consequence, overvoltage category III is reduced to overvoltage category II – which in turn reduces the demands placed on the insulating capability of air. An additional voltage derating (reduction of the input voltage) is not required if the following secondary conditions are maintained: ●...
Page 42 System overview 2.11 Derating data Table 2- 8 Derating factor of the output current as a function of the pulse frequency for devices with a rated pulse fre- quency of 1.25 kHz Order No. Unit rating Output current Derating factor at the pulse frequency at 1.25 kHz 6SL3720-...
Page 43: Mechanical Installation
Mechanical installation Important notes Transport WARNING Risk of death due to improper transport of the device The device can tip over if you transport it incorrectly or if you use non-approved transport equipment. Death, serious injury, and property damage can result. •...
Page 44 • If you fail to contact the shipping company immediately, you may forfeit your right to claim compensation for the defects and damage. • If necessary, you can request the support of your local Siemens office. Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 45 Mechanical installation 3.1 Important notes Storage The cabinet units must be stored in clean, dry rooms. Temperatures between -13 and +131 °F (-25 and +55 °C) are permissible (class 1K4 to IEC 60721-3-1). Temperature fluctuations greater than 20 K per hour are not permitted. If the cabinets are stored for a prolonged period, cover them or take other appropriate measures to ensure that they do not become dirty and that they are protected against environmental influences.
Page 46: Mechanical Installation: Checklist
Mechanical installation 3.2 Mechanical installation: Checklist Mechanical installation: Checklist Use the following checklist to guide you through the mechanical installation procedure for the cabinet/transport unit. Read Chapter "Basic safety instructions" before you start working on the cabinet. For information on performing the installation, refer to the following sections and the documents listed in the table below.
Page 47 Mechanical installation 3.2 Mechanical installation: Checklist Item Action included/completed? Components that are supplied separately for transport reasons must be assembled at the plant. This applies to the following options: Degree of protection IP21 with canopy (option M21) • Degree of protection IP23 (NEMA1 filtered)/IP43/IP54 NEMA12 (ventilated) with •...
Page 48: Installation
Mechanical installation 3.3 Installation Installation 3.3.1 Important safety precautions WARNING Risk of death resulting from failure to observe the general safety instructions and residual risks If the general safety instructions and residual risks are not observed, accidents can occur causing serious injuries or death. •...
Page 49 Mechanical installation 3.3 Installation The cabinet units are installed in accordance with the dimension drawings supplied. The clearance between the top of the cabinet and the ceiling is shown in the figure below. Additional dimensions must be taken into account for the M06 (cabinet base) and M07 (cable marshalling compartment) options.
Page 50: Requirements On The Levelness Of The Floor
Mechanical installation 3.3 Installation Note Interference to wireless services caused by high-frequency disturbances in residential environments This product can cause high-frequency interferences in a residential environment that can require radio interference suppression measures. This device is not designed for general use in the first environment (residential area) and must not be used there without appropriate radio interference suppression measures.
Page 51: Shipping And Handling Indicators
Mechanical installation 3.3 Installation The following points must be observed to ensure full functionality of the cabinet units: ● The foundation must be level and horizontal. ● Irregularities must be leveled out. ① ● Gaps where air can enter caused by leveling measures (e.g.: in the diagram) must be sealed.
Page 52 Mechanical installation 3.3 Installation Checking the shipping and handling indicators prior to commissioning It is essential to check the shipping and handling indicators prior to commissioning the converter. Figure 3-5 Tilt indicator tripped The tilt indicator provides immediate visible evidence of whether the cabinet units have been transported and stored upright.
Page 53: Unpacking
Mechanical installation 3.3 Installation Removing the shipping and handling indicators prior to commissioning NOTICE Property damage caused by transport indicators remaining in the device during operation If transport indicators are left in the device, property damage due to detachment of transport indicators or temperature damage can occur during operation.
Page 54: Required Tools
Mechanical installation 3.3 Installation 3.3.2.5 Required tools To install the connections, you will need: ● Standard toolbox with screwdrivers, screw wrenches, socket wrenches, etc. ● Torque wrench from 1.5 Nm to 100 Nm ● 400 mm extension for socket wrench Tightening torques for screw connections The following tightening torques apply when tightening current-conducting connections (DC- link connections, motor connections, busbars, cable lugs) and other connections (ground...
Page 55: Lifting The Cabinet Units Off The Transport Pallet And Installing Them
Mechanical installation 3.3 Installation 3.3.3 Lifting the cabinet units off the transport pallet and installing them The applicable local guidelines for transporting the cabinet from the transport pallet to the installation location must be observed. Crane transport aids (option M90) can also be fitted on the top of the cabinet. The fixing screws of the transport pallets can be removed without having to lift the cabinet unit.
Page 56: Disassembling The Crane Transport Aids
Mechanical installation 3.3 Installation Center of gravity of cabinet The diagram below shows the center of gravity of the cabinet (for all sizes), which must always be taken into account when lifting and installing the cabinet. Figure 3-8 Center of gravity of cabinet Note Center of gravity of cabinet A sticker with the precise position of the center of gravity of the cabinet is attached to all...
Page 57 Mechanical installation 3.3 Installation Disassembling The transport eyebolts can be unscrewed and removed. Depending on the length of the cabinet or transport unit, the transport beams can have a varying number of fastening screws. These must be unscrewed and removed before the beams can be removed. WARNING Risk of accident due to improper handling of the mounting rails Improper handling of the heavy mounting rails during disassembly can cause injuries or...
Page 58: Connection To The Foundation
Mechanical installation 3.3 Installation 3.3.5 Connection to the foundation Preparatory steps ● If possible, allow unimpeded access to the holes at the bottom of the cabinet units by removing the protective covers when carrying out installation work. Connection to the foundation Four holes for M12 screws are provided on each cabinet panel to secure the cabinet to the foundation.
Page 59: Connection For Side-By-Side Installation Of Cabinet Units
Mechanical installation 3.3 Installation 3.3.6 Connection for side-by-side installation of cabinet units Description An accessory kit is provided with each cabinet or transport unit for the connection of cabinet units in a side-by-side installation. The table below shows the content of this accessory kit for connecting the cabinet units.
Page 60 Mechanical installation 3.3 Installation Figure 3-12 Positions of the cabinet connectors Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 61 Mechanical installation 3.3 Installation Figure 3-13 Inner cabinet connector on the bottom cabinet cross-beam Figure 3-14 Inner cabinet connector on the top cabinet cross-beam Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 62 Mechanical installation 3.3 Installation Figure 3-15 Outer cabinet connector Note Installation of the canopy or top hat at an early stage We recommended that you attach the canopy or top hat at an early stage to prevent foreign bodies from entering the cabinet units. Note Installing the side panels For each row of cabinets installed, one side panel must be installed on the right (option M26)
Page 63: Electrical Installation
Electrical installation Safety instructions Required safety precautions before installation work is carried out WARNING Risk of death resulting from failure to observe the general safety instructions and residual risks If the general safety instructions and residual risks are not observed, accidents can occur causing serious injuries or death.
Page 64: Checklist For Electrical Installation
Electrical installation 4.2 Checklist for electrical installation Note Touch protection The cabinet units are provided with touch protection when the cabinet door is open according to BGV A3 in compliance with EN 50274. In the version with option M60, additional protective covers are fitted. When the cabinet door is open, these provide increased protection against touching live components.
Page 65 Electrical installation 4.2 Checklist for electrical installation Table 4- 1 Checklist for electrical installation Item Action included/completed? General information For strain relief, the cables must be clamped to the cable C-type mounting bar. When EMC-shielded cables are used, screwed glands that connect the shield to the ground with the greatest possible surface area must be provided on the motor terminal box.
Page 66 Electrical installation 4.2 Checklist for electrical installation Item Action included/completed? When connecting the braking resistor, the maximum permissible cable lengths be- tween the braking module (options L61/L62, L64/L65) and the associated braking resistor must be observed. The resistor is connected directly to terminal -X5. The thermal contact of the braking resistor must be wired up and its signal evaluated by the controller.
Page 67 Electrical installation 4.2 Checklist for electrical installation Item Action included/completed? Signal connections Cabinet operation by higher-level controller / control room. The control cables must be connected in accordance with the interface assignment and the shield applied. To prevent interference, the control cables must be routed separately from the power cables.
Page 68 Electrical installation 4.2 Checklist for electrical installation Item Action included/completed? K48, The SMC20 Sensor Module is used for determining the SMC20 Sensor Module actual motor speed and the path length. The following encoders are supported by the SMC20 Sen- sor Module: Incremental encoder sin/cos 1Vpp •...
Page 69 Electrical installation 4.2 Checklist for electrical installation Item Action included/completed? K82, Connect according to "Cable routing for the "Safe Torque Terminal Module for Off" and "Safe STOP 1" functions". activating safety functions (→ See Chapter "Electrical installation", Section "Cable "Safe Torque Off" and routing for the "Safe Torque Off"...
Page 70: Emc-Compliant Design
Electrical installation 4.3 EMC-compliant design EMC-compliant design For detailed configuration instructions regarding the EMC-compliant design of drives and control cabinet configuration, refer to the "SINAMICS Low Voltage Configuration Manual" provided on the customer DVD supplied with the unit. Connecting shielded three-phase cables A good shield connection is achieved by connecting the shields in the converter cabinet through a large surface area to the EMC shield rail using EMC shield clamps (PUK shield clamps).
Page 71: Connections
Electrical installation 4.5 Connections Connections 4.5.1 Cable lugs Cable lugs The cable connections on the devices are designed for cable lugs according to DIN 46234 or DIN 46235. For connection of alternative cable lugs, the maximum dimensions are listed in the table below.
Page 72: Connection Overview
Electrical installation 4.5 Connections 4.5.2 Connection overview Connection overview The following table shows the connections between the individual Cabinet Modules and their connections. When supplied as transport unit (option Y11, transport units assembled in the factory), these connections only have to be established between the individual transport units as configured.
Page 73: Pe Busbar
Electrical installation 4.5 Connections 4.5.3 PE busbar 4.5.3.1 General information Availability PE busbars are included in the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ● Booksize base cabinets ●...
Page 74 Electrical installation 4.5 Connections Preparatory steps ● Install and secure the cabinet units properly. ● Disconnect the cabinet units from the power supply. ● Allow unimpeded access to the PE busbar of the cabinet units (if necessary, remove the protective covers during installation work). Figure 4-3 Connecting the PE busbar when cabinet units are installed side-by-side Establishing the connection...
Page 75: Connection According To The System-Side Grounding Concept
Electrical installation 4.5 Connections 4.5.3.3 Connection according to the system-side grounding concept WARNING Risk of death from electric shock when device is not grounded If there is no connection to the central grounding of the complete plant, hazardous voltages can be present on the cabinet unit, which when touched can result in death or severe injury •...
Page 76: Connection For Side-By-Side Installation Of Cabinet Units
Electrical installation 4.5 Connections Description The DC busbar is used to connect Line Modules with Motor Modules; the connection is made using prefabricated busbar sets with different current-conducting capacities. The DC busbar can be optionally included in the following Cabinet Modules: ●...
Page 77 Electrical installation 4.5 Connections Figure 4-4 Factory state of the DC busbar Figure 4-5 Connecting the DC busbar when cabinet units are installed side-by-side Establishing the connection ① 1. Loosen the 2 x M12 nuts on the upper DC busbar (DC P) on the right side at the first cabinet.
Page 78: Auxiliary Power Supply System
Electrical installation 4.5 Connections NOTICE Property damage due to improper connection of the jumpers for the DC busbar Improper connections of the jumpers for the DC busbar may cause the busbars to heat up, thus causing property damage. ① • Insert the jumper of the first cabinet into the cabinet to be connected until the ②...
Page 79 Electrical installation 4.5 Connections In the following S120 Cabinet Modules, two further voltage taps are available to the customer on the auxiliary power module for each voltage level: ● Smart Line Modules ● Active Line Modules ● Booksize base cabinets ●...
Page 80 Electrical installation 4.5 Connections The auxiliary power module comprises two terminal blocks (-X100, -X101) and one fuse (- F24) for the 24 V DC supply. The auxiliary power module is used to tap the necessary auxiliary voltages at terminal block -X100 and to forward auxiliary voltages to terminal block -X101 in the adjacent cabinet unit.
Page 81 Electrical installation 4.5 Connections Table 4- 4 X100, terminal block for tapping the auxiliary voltages Terminal Designation Voltage tap Rated current Line voltage (for fan supply via transformer): Max. 16 A 380 to 480 V 2 ph. AC • 500 to 690 V 2 ph. AC (max. 759 V AC) •...
Page 82 Electrical installation 4.5 Connections Auxiliary power module in the Line Connection Module The auxiliary power module in the Line Connection Module consists of the -X100 terminal block for feeding in and routing the auxiliary voltages in both directions. No voltage taps are available to the customer.
Page 83 Electrical installation 4.5 Connections Fuse A 10 A-fuse is incorporated in the auxiliary power modules to protect the 24 V DC-auxiliary voltage. The order number for this fuse as a spare part is 6SL3760-0BG00-0AA0. Fuse type: TAC ATO flat plug-in fuse according to DIN 72581-3, UL 248 Special Purpose Fuses, 10 A, 58 V, manufacturer: Littlefuse Connecting cables Table 4- 7...
Page 84: Connection Overview
Electrical installation 4.5 Connections 4.5.5.2 Connection overview The following connections must be established for the auxiliary power supply system: ● Connection of auxiliary power module when cabinet units are installed side-by-side ● Connecting to the infeed Preparatory steps for all work carried out on the auxiliary power supply system ●...
Page 85: Connecting To The Infeed
Electrical installation 4.5 Connections Figure 4-10 Connected connecting cables Establishing the connection Attach the cables to the terminal block -X101 of the next module: ● 4-phase cable (1-2): for the line voltage to terminals 1 and 2 ● 4-phase cable (3-4): for 230 V AC to terminals 3 and 4 ●...
Page 86: Connecting The Motor Cables
Electrical installation 4.5 Connections 4.5.6 Connecting the motor cables Preparatory steps ● Install and secure the cabinet units properly. ● Disconnect the cabinet units from the power supply. ● Make sure that all the necessary safety measures have been taken at the installation location.
Page 87 Electrical installation 4.5 Connections Frame sizes FX and GX Frame sizes HX and JX -U2/-T1 -V2/-T2 -W2/-T3 -U2/-T1 -V2/-T2 -W2/-T3 Connecting the motor cables Note Position of the connections For the location of the connections, see the layout diagrams. 1. Open the cabinet and remove the covers in front of the connection panel for motor cables (terminals U2/T1, V2/T2, W2/T3;...
Page 88 Electrical installation 4.5 Connections NOTICE Property damage due to loose power connections Insufficient tightening torques or vibrations can result in faulty electrical connections. This can cause fire damage or malfunctions. • Tighten all power connections with the specified tightening torques, e.g. power connection, motor connection, and DC link connections.
Page 89: Line Supply Connections
Electrical installation 4.5 Connections Table 4- 10 Cabinet and motor connection terminals Cabinet (motor connection terminals) Motor (connection terminals) U2/T1 V2/T2 W2/T3 In contrast to the connection for the clockwise phase sequence, two phases have to be reversed with a counter-clockwise phase sequence (viewed from the drive shaft). Note Direction of motor rotation If the motor was connected with an incorrect direction of phase rotation, it can be corrected...
Page 90: Adjusting The Fan Voltage
Electrical installation 4.5 Connections 4.5.8 Adjusting the fan voltage A transformer is incorporated in the Motor Module in the chassis format (-T1-T10) and/or Basic Line Module/Smart Line Module/Active Line Module (-T2-T10) for setting the correct operating voltage for the 230 V AC fans. The location of the transformers is indicated in the layout diagrams supplied.
Page 91 Electrical installation 4.5 Connections Figure 4-12 Connecting terminals for the fan transformers (500 to 690 V 2 ph. AC) The line voltage assignments for making the appropriate setting on the fan transformer are indicated in the following tables. WARNING Risk of fire due to overheating when device fan voltage is insufficient If the terminals are not reconnected to the actual line voltage, this can lead to overheating with a risk of personal injury due to smoke generation and fire.
Page 92: Connecting Cabinet Modules To An Ungrounded / It Power Networks
Electrical installation 4.5 Connections Table 4- 13 Line voltage assignments for setting the fan transformer (500 to 690 V 2 ph. AC) Line voltage Taps of the fan transformer (-T1/-T2 -T10, -T20) 500 V ± 10 % 500 V 525 V ± 10 % 525 V 575 V ±...
Page 93 Electrical installation 4.5 Connections Basic Line Modules When the unit is operated on an ungrounded system (IT system), the connection clip to the basic interference suppression module must be removed. Figure 4-14 Removing the connection clip to the basic interference suppression module in the Basic Line Module, frame size FB Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 94 Electrical installation 4.5 Connections Figure 4-15 Removing the connection clip to the basic interference suppression module in the Basic Line Module, frame size GB Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 95 Electrical installation 4.5 Connections Smart Line Modules When the unit is operated on an ungrounded system (IT system), the connection clip to the interference suppression capacitor must be removed. With frame sizes HX and JX, you must remove the left-hand fan before you remove the connection clip (see section "Replacing components").
Page 96 Electrical installation 4.5 Connections Figure 4-17 Removing the connection clip to the basic interference suppression module in the Smart Line Module for frame size HX Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 97 Electrical installation 4.5 Connections Figure 4-18 Removing the connection clip to the basic interference suppression module in the Smart Line Module for frame size JX Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 98 Electrical installation 4.5 Connections Active Line Modules When the unit is operated on an ungrounded system (IT system), the connection clip to the basic interference suppression module of the Active Interface Module (-A2) must be removed. Figure 4-19 Removing the connection clip to the basic interference suppression module in the Active Interface Module, frame size FX Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 99 Electrical installation 4.5 Connections Figure 4-20 Removing the connection clip to the basic interference suppression module in the Active Interface Module, frame size GX Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 100 Electrical installation 4.5 Connections Figure 4-21 Removing the connection clips to the basic interference suppression module in the Active Interface Module, frame size HX Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 101 Electrical installation 4.5 Connections Figure 4-22 Removing the connection clips to the basic interference suppression module in the Active Interface Module, frame size JX Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 102: Signal Connections
Electrical installation 4.5 Connections Removing the connector jumper in the VSM10 Voltage Sensing Module If a Smart Line Module or Active Line Module is operated on an ungrounded system (IT system), the connector jumper in terminal X530 on the button of the component must be removed from the Voltage Sensing Module (VSM10).
Page 103: Other Connections
Electrical installation 4.5 Connections 4.5.11 Other connections Depending on the options installed, further connections may need to be established. More detailed information on the interfaces of the available options is provided in the relevant sections of this manual. 4.5.12 Cable routing 4.5.12.1 General information Basic rules for cable routing...
Page 104: Cable Routing For Line Connection Modules
Electrical installation 4.5 Connections Safety and EMC WARNING Risk of death due to hazardous voltage when covers are missing If covers are missing, live parts may be touched, which may result in death or serious injury. • Re-install all covers that you have removed for feeding in cables before putting the Cabinet Module into operation.
Page 105 Electrical installation 4.5 Connections Cable routing for connection to the line supply Frame size: 1. Feed the infeed cable into the cabinet from the bottom. 2. Connect the PE cable to the grounding bar. 3. Feed the cable up through the cabinet to terminal block -X1. 4.
Page 106 Electrical installation 4.5 Connections Signal cables Frame size: 1. Feed the signal cables into the cabinet from the bottom left. 2. Feed the signal cables up through the cabinet to terminal blocks -X30,   - X40, and -X50. 3. Fasten the signal cables at suitable points. 4.
Page 107: Cable Routing For Basic Line Modules
Electrical installation 4.5 Connections 4.5.12.3 Cable routing for Basic Line Modules For the Basic Line Modules, the customer must carry out the following cabling or connection work: Table 4- 15 Checklist for cabling or connection work for Basic Line Modules Cable routing Completed? PROFIBUS cable or PROFINET cable to the Control Unit...
Page 108 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit.   ( →See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 109 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables Frame size: GB, GD 1. Feed the DRIVE-CLiQ/signal cable into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3. Feed the cable toward the top of the cabinet and, when it reaches the level of the Control Unit, angle it to the right up to the Control Unit.
Page 110 Electrical installation 4.5 Connections Cable routing to the customer terminal block -X55 Frame size: GB, GD 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Remove about 1.18 inch (3 cm) of the cable insulation at the level of the shield plate in the lower part of the cabinet and attach the cable there.
Page 111: Cable Routing For Smart Line Modules
Electrical installation 4.5 Connections 4.5.12.4 Cable routing for Smart Line Modules For the Smart Line Modules, the customer must carry out the following cabling or connection work: Table 4- 16 Checklist for cabling or connection work for Smart Line Modules Cable routing Completed? PROFIBUS cable or PROFINET cable to the Control Unit...
Page 112 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit   ( →See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 113 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables to the Control Unit Frame size: 1. Feed the DRIVE-CLiQ/signal cable into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
Page 114 Electrical installation 4.5 Connections Cable routing to the customer terminal block -X55 Frame size: 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
Page 115: Cable Routing For Active Line Modules
Electrical installation 4.5 Connections 4.5.12.5 Cable routing for Active Line Modules For the Active Line Modules, the customer must carry out the following cabling or connection work: Table 4- 17 Checklist for cabling or connection work for Active Line Modules Cable routing Completed? PROFIBUS cable or PROFINET cable to the Control Unit...
Page 116 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit   ( →See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 117 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit   ( →See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 118 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables, frame sizes FX+FI and GX+GI Frame size: FX+FI GX+GI 1. Feed the cable for the DRIVE-CLiQ/signal cables into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
Page 119 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables, frame sizes HX+HI and JX+JI Frame size: HX+HI JX+JI 1. Feed the cable for the DRIVE-CLiQ/signal cables into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
Page 120 Electrical installation 4.5 Connections Cable routing to customer terminal block -X55, frame sizes FX+FI and GX+GI Frame size: FX+FI GX+GI 1. Feed the cable for the customer terminal block into the cabinet from the bottom right (frame size FX+FI) or bottom left (frame size GX+GI). 2.
Page 121 Electrical installation 4.5 Connections Cable routing for customer terminal block –X55, frame sizes HX+HI and JX+JI Frame size: HX+HI JX+JI 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
Page 122: Cable Routing For Booksize Base Cabinets And Booksize Cabinet Kit
Electrical installation 4.5 Connections 4.5.12.6 Cable routing for Booksize Base Cabinets and Booksize Cabinet Kit Note Cable routing The procedure is the same as that for the Cabinet Modules Motor Modules in chassis format. (→ See the Section titled "Cable routing for Motor Modules in chassis format") Cable routing of motor cable Note Connecting the motor cables...
Page 123 6. Use cable ties to secure the cable at suitable points. 7. Connect the cable to the Control Unit.   ( →See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 124 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables to the Control Unit Frame size: FX+GX HX+JX 1. Feed the DRIVE-CLiQ/signal cable into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
Page 125 Electrical installation 4.5 Connections Cable routing of signal cables to the customer terminal block –X55 Frame size: FX+GX HX+JX 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Use cable ties to secure the cable at suitable points. 3.
Page 126 Electrical installation 4.5 Connections Cable routing for the "Safe Torque off" and “Safe Stop 1” functions Note Cable routing The procedure is the same as that for the customer terminal block. Connect the cable to the terminals to control the functions. (→...
Page 127 Electrical installation 4.5 Connections Cable routing for signal cables to SMC10/20/30 Sensor Module Frame size: FX+GX HX+JX 1. Feed the cable for the customer terminal block into the cabinet from the bottom left. 2. Remove about 1.18 inch (3 cm) of the insulation at the level of the shield plate in the lower part of the cabinet and attach the cable there.
Page 128 Electrical installation 4.5 Connections Cable routing for motor connection Frame size: FX+GX HX+JX 1. Feed the cable into the cabinet from below. 2. Feed the cable up through the cabinet to the motor connections -U2/-T1, -V2/-T2, -W2/- 3. Connect the cable to the connections. Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 129: Cable Routing For Auxiliary Power Supply Modules
Electrical installation 4.5 Connections 4.5.12.8 Cable routing for Auxiliary Power Supply Modules Cable routing for connection to the line supply Auxiliary Power Supply Module 1. Feed the cable into the cabinet from the bottom right. 2. Guide the cable up and, when it reaches the level of the line connection, guide it to the left.
Page 130 Electrical installation 4.5 Connections Cable routing for signal cables to terminal blocks -X45, -X46, -X47 Auxiliary Power Supply Module 1. Feed the cable into the cabinet from the bottom left. 2. Guide the cable up and, when it reaches the terminal blocks, to the right. 3.
Page 131: Cabinet Modules
Cabinet Modules Line Connection Modules 5.1.1 Description Note Additional information Refer to the layout diagrams and circuit diagrams provided on the customer DVD supplied with the device for the arrangement of components and interfaces, and for wiring. Figure 5-1 Line Connection Module Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 132 Cabinet Modules 5.1 Line Connection Modules Power is fed to the drive assembly via Line Modules, which generate a DC voltage from the line voltage and, therefore, supply energy to the Motor Modules connected to the DC link. They are suitable for connection to systems grounded at the star point (TN, TT) and ungrounded systems (IT).
Page 133 Cabinet Modules 5.1 Line Connection Modules Figure 5-2 Configuration example for Line Connection Module (frame size GL) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 134 Cabinet Modules 5.1 Line Connection Modules Figure 5-3 Configuration example for Line Connection Modules (frame size JL) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 135: Main Switch (Input Current ≤ 800 A)
Cabinet Modules 5.1 Line Connection Modules 5.1.1.1 Main switch (input current ≤ 800 A) Up to 800 A, a main switch is installed. X50 "main switch" checkback contact Table 5- 2 Terminal block X50 "main switch" checkback contact Terminal Designation Technical specifications "Main switch checkback contacts Max.
Page 136 Cabinet Modules 5.1 Line Connection Modules Table 5- 4 Factory setting of the overcurrent release on Line Connection Modules for Smart Line Modules Order number Order number Input current Overload trip Short-time de- Delay time short- Line Connection Smart Line Module Line Module layed short- circuit release...
Page 137 Cabinet Modules 5.1 Line Connection Modules Note Additional information Detailed and comprehensive instructions and information for the circuit breaker as well as the standard and additional options can be found in the enclosed operating instructions, These operating instructions are available as additional documentation on the customer DVD supplied with the device.
Page 138: Terminal Block -X40 External 230 V Ac Auxiliary Infeed
Cabinet Modules 5.1 Line Connection Modules 5.1.1.3 Terminal block -X40 external 230 V AC auxiliary infeed Terminal block -X40 provides you with the option of connecting an external auxiliary infeed (such as an uninterruptible power supply) that is independent of the main infeed. The connection may be protected with up to a 16 A fuse.
Page 139 Cabinet Modules 5.1 Line Connection Modules Figure 5-5 Connection example: Line Connection Module >800 A for connection to Active Line Modules, option L42 Figure 5-6 Connection example: Line Connection Module ≥2000 A for connection to Active Line Modules in parallel connection, option L42 Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 140: Version L43 For Basic Line Modules
Cabinet Modules 5.1 Line Connection Modules 5.1.2.2 Version L43 for Basic Line Modules When Basic Line Modules are used, a line reactor is incorporated as a standard feature. Figure 5-7 Connection example: Line Connection Module ≤ 800 A for connection to Basic Line Modules, options: L43, L13 Figure 5-8 Connection example: Line Connection Module >800 A, <1800 A for connection to Basic...
Page 141: Version L44 For Smart Line Modules
Cabinet Modules 5.1 Line Connection Modules If Basic Line Modules that are fed via a common Line Connection Module are connected in parallel, line reactors are generally incorporated in the Line Connection Module. Figure 5-10 Connection example: Line Connection Module ≥2000 A for connection to Basic Line Modules in parallel connection, option L43 Note Establishing connections according to the circuit diagram...
Page 142: Options
Cabinet Modules 5.1 Line Connection Modules Figure 5-12 Connection example: Line Connection Module >800 A for connection to Smart Line Modules, option L44 Figure 5-13 Connection example: Line Connection Module >1600 A for connection to Smart Line Modules in parallel connection, option L44 5.1.3 Options Note...
Page 143 Cabinet Modules 5.1 Line Connection Modules Electrical options Component Option 1 TM150 Temperature Sensor Module 2 TM150 Temperature Sensor Modules 3 TM150 Temperature Sensor Modules 4 TM150 Temperature Sensor Modules Fan voltage supply Auxiliary power generation in the Line Connection Module Use in the first environment to IEC 61800-3, category C2 (TN/TT networks) Main contactor (for Line Connection Modules ≤...
Page 144: Technical Specifications
Cabinet Modules 5.1 Line Connection Modules Other options Component Option UL listing per UL 508A cUL listing for Canada per UL 508A 5.1.4 Technical specifications Table 5- 9 Technical specifications for Line Connection Modules, 380 to 480 V 3 ph. AC, part I Order no.
Page 145 Cabinet Modules 5.1 Line Connection Modules Order no. 6SL3700- 0LE32- 0LE34- 0LE36- 0LE38- 0LE41- 5AU3 0AU3 3AU3 0AU3 0AU3 Weight - Option L42, L44 - Option L43 Frame size SCCR (short circuit current rating) kA IC Minimum short-circuit current 3000 3000 8000 12000...
Page 146 Cabinet Modules 5.1 Line Connection Modules Table 5- 10 Technical specifications for Line Connection Modules, 380 to 480 V 3 ph. AC, part II Order no. 6SL3700- 0LE41- 0LE41- 0LE42- 0LE42- 0LE42- 0LE43- 3AU3 6AU3 0AU3 0BU3 5BU3 2BU3 Infeed/regenerative feedback current - Rated current I 1250 1600...
Page 147 Cabinet Modules 5.1 Line Connection Modules Order no. 6SL3700- 0LE41- 0LE41- 0LE42- 0LE42- 0LE42- 0LE43- 3AU3 6AU3 0AU3 0BU3 5BU3 2BU3 SCCR (short circuit current rating) kA IC Minimum short-circuit current 16000 30000 30000 16000 21000 30000 Current demand of contactors/circuit breakers and fans. The specified power loss represents the maximum value at 100 % capacity utilization.
Page 148 Cabinet Modules 5.1 Line Connection Modules Table 5- 11 Technical specifications for Line Connection Modules, 500 to 690 V 3 ph. AC, part I Order no. 6SL3700- 0LG32- 0LG34- 0LG36- 0LG38- 0LG41- 8AU3 0AU3 3AU3 0AU3 0AU3 Infeed/regenerative feedback current - Rated current I 1000 Supply voltages...
Page 149 Cabinet Modules 5.1 Line Connection Modules Order no. 6SL3700- 0LG32- 0LG34- 0LG36- 0LG38- 0LG41- 8AU3 0AU3 3AU3 0AU3 0AU3 SCCR (short circuit current rating) kA IC Minimum short-circuit current 3000 3500 9000 15000 9000 Current demand of contactors/circuit breakers and fans. The specified power loss represents the maximum value at 100 % capacity utilization.
Page 150 Cabinet Modules 5.1 Line Connection Modules Table 5- 12 Technical specifications for Line Connection Modules, 500 to 690 V 3 ph. AC, part II Order no. 6SL3700- 0LG41- 0LG41- 0LG42- 0LG42- 0LG43- 3AU3 6AU3 0BU3 5BU3 2BU3 Infeed/regenerative feedback current - Rated current I 1250 1600...
Page 151 Cabinet Modules 5.1 Line Connection Modules Order no. 6SL3700- 0LG41- 0LG41- 0LG42- 0LG42- 0LG43- 3AU3 6AU3 0BU3 5BU3 2BU3 SCCR (short circuit current rating) kA IC Minimum short-circuit current 16000 30000 30000 24000 30000 Current demand of contactors/circuit breakers and fans. The specified power loss represents the maximum value at 100 % capacity utilization.
Page 152: Basic Line Modules
Cabinet Modules 5.2 Basic Line Modules Basic Line Modules 5.2.1 Description Note Additional information Refer to the layout diagrams (AO) and circuit diagrams (SP) provided on the customer DVD supplied with the device for the arrangement of components and interfaces, and for wiring. Figure 5-14 Basic Line Module Cabinet Modules NEMA...
Page 153 Cabinet Modules 5.2 Basic Line Modules Basic Line Modules (BLM) are compact line infeeds for two-quadrant operation, i.e. no regenerative feedback. Under full load, the DC-link voltage is higher than the rms value of the rated supply voltage by a factor of 1.32, and under partial load by a factor of 1.35. They are used in applications where energy does not have to be fed back into the line.
Page 154 Cabinet Modules 5.2 Basic Line Modules Integration Figure 5-15 Connection example for Basic Line Modules (frame size FB and GB) Note X9 terminal assignment for the Basic Line Module (frame size GD) For the Basic Line Modules, frame size GD, equipped with diode bridge •...
Page 155 Cabinet Modules 5.2 Basic Line Modules Configuration In Basic Line Modules of frame sizes FB and GB, a fully-controlled thyristor bridge is used to pre-charge the Basic Line Module and the connected DC link. The thyristors normally operate with a trigger delay angle of 0 °. Basic Line Modules of type GD for 900 kW (400 V) or 1500 kW (690 V) feature a diode bridge.
Page 156 Cabinet Modules 5.2 Basic Line Modules Figure 5-16 Configuration example for Basic Line Modules (frame size FB, GB, and GD) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 157: Interface Description
Cabinet Modules 5.2 Basic Line Modules Parallel connection of Basic Line Modules to increase power rating Two Basic Line Modules are available for creating drive assemblies with more power. These modules can be operated on a common Line Connection Module and are arranged to the right and left of the Line Connection Module.
Page 158: Control Interface Module
Cabinet Modules 5.2 Basic Line Modules 5.2.2.2 Control Interface Module Figure 5-17 Control Interface Module 5.2.2.3 X41 EP terminal / temperature sensor connection Table 5- 13 Terminal strip X41 EP terminals / temperature sensor connection Terminal Function Technical specifications EP M1 (enable pulses) Supply voltage: 24 V DC (20.4 to 28.8 V) Power consumption: 10 mA EP +24 V (enable pulses)
Page 159 Cabinet Modules 5.2 Basic Line Modules WARNING Risk of death from electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. •...
Page 160: Drive-Cliq Interfaces X400, X401, X402
Cabinet Modules 5.2 Basic Line Modules 5.2.2.4 DRIVE-CLiQ interfaces X400, X401, X402 Table 5- 14 DRIVE-CLiQ interfaces X400, X401, X402 Signal name Technical specifications Send data + Send data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 161: Options
Cabinet Modules 5.2 Basic Line Modules 5.2.3 Options Note Additional information The individual options are described in the section "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board Contactor monitoring AOP30 operator panel Control Unit CU320-2 PROFIBUS Performance extension for CU320-2 Control Unit CU320-2 PROFINET Cabinet anti-condensation heating 25/125 kW braking unit...
Page 162: Technical Specifications
Cabinet Modules 5.2 Basic Line Modules 5.2.4 Technical specifications Table 5- 15 Technical specifications for Basic Line Modules, 380 to 480 V 3 ph. AC Order no. 6SL3730- 1TE34- 1TE35- 1TE38- 1TE41- 1TE41- 1TE41- 2AU3 3AU3 2AU3 2AU3 5AU3 8AU3 For parallel connection, - Attached to Line Connection Module on left ...-2CU3 ...-5CU3 ...-8CU3...
Page 163 Cabinet Modules 5.2 Basic Line Modules Order no. 6SL3730- 1TE34- 1TE35- 1TE38- 1TE41- 1TE41- 1TE41- 2AU3 3AU3 2AU3 2AU3 5AU3 8AU3 Weight (standard model) 706/1058 320/480 Frame size SCCR (short circuit current rating) kA IC Minimum short-circuit current 4400 5200 10000 2500 3200...
Page 164 Cabinet Modules 5.2 Basic Line Modules Table 5- 16 Technical specifications for Basic Line Modules, 500 to 690 V 3 ph. AC Order no. 6SL3730- 1TG33- 1TG34- 1TG36- 1TG41- 1TG41- 1TG41- 0AU3 3AU3 8AU3 1AU3 4AU3 8AU3 For parallel connection, - Attached to Line Connection Module on left ...-2CU3 ...-4CU3 ...-8CU3 side...
Page 165 Cabinet Modules 5.2 Basic Line Modules Order no. 6SL3730- 1TG33- 1TG34- 1TG36- 1TG41- 1TG41- 1TG41- 0AU3 3AU3 8AU3 1AU3 4AU3 8AU3 Frame size SCCR (short circuit current rating) kA IC Minimum short-circuit current 3000 4400 8000 2000 2500 3200 - with parallel connection 4000 5000 6400...
Page 166: Smart Line Modules
Cabinet Modules 5.3 Smart Line Modules Smart Line Modules 5.3.1 Description Note Additional information Refer to the layout diagrams (AO) and circuit diagrams (SP) provided on the customer DVD supplied with the device for the arrangement of components and interfaces, and for wiring. Figure 5-18 Smart Line Module Cabinet Modules NEMA...
Page 167 Cabinet Modules 5.3 Smart Line Modules Smart Line Modules are unregulated infeed/regenerative feedback units. Like the Basic Line Module, they supply energy to the connected Motor Modules, but unlike the Basic Line Module, they can feed back regenerative energy. The infeed occurs over a diode jumper, while stable, line-commutated regenerative feedback takes place via IGBTs with 100 % continuous energy regeneration.
Page 168 Cabinet Modules 5.3 Smart Line Modules Integration Figure 5-19 Connection example for Smart Line Modules Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 169 Cabinet Modules 5.3 Smart Line Modules Configuration IGBTs (fundamental frequency-switched) are used as power semiconductors of the Smart Line Modules. Because this reduces switching losses, high current utilization of the power units can be achieved. The current flows in the direction of the infeed via the freewheeling diodes of the IGBTs. While a diode is conducting, the anti-parallel IGBT is also activated.
Page 170 Cabinet Modules 5.3 Smart Line Modules Figure 5-20 Configuration example for Smart Line Modules (frame size GX) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 171 Cabinet Modules 5.3 Smart Line Modules Figure 5-21 Configuration example for Smart Line Modules (frame size JX) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 172: Interface Description
Cabinet Modules 5.3 Smart Line Modules Parallel connection of Smart Line Modules to increase power rating Up to four Smart Line Modules with the same power rating can be connected in parallel in order to increase power. Smart Line Modules with "mirror-image" power connections enable the parallel connection of these modules in a compact configuration.
Page 173: Control Interface Module
Cabinet Modules 5.3 Smart Line Modules 5.3.2.2 Control Interface Module Figure 5-22 Control Interface Module 5.3.2.3 X41 EP terminal / temperature sensor connection Table 5- 17 Terminal strip X41 EP terminals / temperature sensor connection Terminal Function Technical specifications EP M1 (enable pulses) Supply voltage: 24 V DC (20.4 to 28.8 V) Power consumption: 10 mA EP +24 V (enable pulses)
Page 174 Cabinet Modules 5.3 Smart Line Modules WARNING Risk of death from electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. •...
Page 175: Drive-Cliq Interfaces X400, X401, X402
Cabinet Modules 5.3 Smart Line Modules 5.3.2.4 DRIVE-CLiQ interfaces X400, X401, X402 Table 5- 18 DRIVE-CLiQ interfaces X400, X401, X402 Signal name Technical specifications Send data + Send data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 176: Options
Cabinet Modules 5.3 Smart Line Modules 5.3.3 Options Note Additional information The individual options are described in the section "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board Contactor monitoring AOP30 operator panel Control Unit CU320-2 PROFIBUS Performance extension for CU320-2 Control Unit CU320-2 PROFINET Line reactor not included in product package Cabinet anti-condensation heating...
Page 177: Technical Specifications
Cabinet Modules 5.3 Smart Line Modules 5.3.4 Technical specifications Table 5- 19 Technical specifications for Smart Line Modules, 380 to 480 V 3 ph. AC Order no. 6SL3730- 6TE35- 6TE37- 6TE41- 6TE41- 6TE41- 5AU3 3AU3 1AU3 3AU3 7AU3 For parallel connection, - attached to Line Connection Module on ...-1BU3 ...-3BU3...
Page 178 Cabinet Modules 5.3 Smart Line Modules Order no. 6SL3730- 6TE35- 6TE37- 6TE41- 6TE41- 6TE41- 5AU3 3AU3 1AU3 3AU3 7AU3 Weight (standard model) 1080 1709 1709 Frame size SCCR (short circuit current rating) kA IC Minimum short-circuit current 6200 9200 2000 2500 3200 The base load current I...
Page 179 Cabinet Modules 5.3 Smart Line Modules Table 5- 20 Technical specifications for Smart Line Modules, 500 to 690 V 3 ph. AC Order no. 6SL3730- 6TG35- 6TG38- 6TG41- 6TG41- 5AU3 8AU3 2AU3 7AU3 For parallel connection, - attached to Line Connection Module on ...-8BU3 ...-2BU3 ...-7BU3...
Page 180 Cabinet Modules 5.3 Smart Line Modules Order no. 6SL3730- 6TG35- 6TG38- 6TG41- 6TG41- 5AU3 8AU3 2AU3 7AU3 Weight (standard model) 1213 1753 1753 Frame size SCCR (short circuit current rating) kA IC Minimum short-circuit current 6200 10500 2500 3200 The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of H DC...
Page 181: Active Line Modules Including Active Interface Modules
Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Active Line Modules including Active Interface Modules 5.4.1 Description Note Additional information Refer to the layout diagrams (AO) and circuit diagrams (SP) provided on the customer DVD supplied with the device for the arrangement of components and interfaces, and for wiring. Figure 5-23 Active Line Module including Active Interface Module Cabinet Modules NEMA...
Page 182 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Active Line Modules can supply motoring energy and return regenerative energy to the supply system. Active Line Modules generate a regulated DC voltage that is kept consistent regardless of fluctuations in the line voltage (the line voltage must range within the permissible tolerances). With the factory setting, the DC voltage is controlled to 1.5 times the rms value of the rated supply voltage.
Page 183 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Integration Figure 5-24 Connection example for Active Line Modules (frame size FI/FX and GI/GX) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 184 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Figure 5-25 Connection example for Active Line Modules (frame size HI/HX and JI/JX) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 185 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Configuration Active Line Modules are always operated together with an Active Interface Module, which contains the associated Clean Power Filter and pre-charging circuit. The included line filter enables compliance with the EMC requirements for the "second environment". Note Additional information The configuration examples of the individual Active Line Modules illustrate the positioning of...
Page 186 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Figure 5-26 Configuration examples for Active Line Modules (frame size FX+FI) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 187 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Figure 5-27 Configuration examples for Active Interface Modules (frame size JI) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 188 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Figure 5-28 Configuration examples for Active Line Modules (frame size JX) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 189: Interface Description
Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Parallel connection of Active Line Modules to increase power rating Active Line Modules are available for creating drive assemblies with more power. These modules can be operated in parallel on a common Line Connection Module and are arranged to the right and left of the Line Connection Module.
Page 190: Control Interface Module
Cabinet Modules 5.4 Active Line Modules including Active Interface Modules 5.4.2.2 Control Interface Module Figure 5-29 Control Interface Module 5.4.2.3 X41 EP terminal / temperature sensor connection Table 5- 21 Terminal strip X41 EP terminals / temperature sensor connection Terminal Function Technical specifications EP M1 (enable pulses)
Page 191 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules WARNING Risk of death from electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors.
Page 192: Drive-Cliq Interfaces X400, X401, X402
Cabinet Modules 5.4 Active Line Modules including Active Interface Modules 5.4.2.4 DRIVE-CLiQ interfaces X400, X401, X402 Table 5- 22 DRIVE-CLiQ interfaces X400, X401, X402 Signal name Technical specifications Send data + Send data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use...
Page 193: Options
Cabinet Modules 5.4 Active Line Modules including Active Interface Modules 5.4.3 Options Note Additional information The individual options are described in the section "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board Contactor monitoring AOP30 operator panel Control Unit CU320-2 PROFIBUS Performance extension for CU320-2 Control Unit CU320-2 PROFINET Cabinet anti-condensation heating...
Page 194: Technical Specifications
Cabinet Modules 5.4 Active Line Modules including Active Interface Modules 5.4.4 Technical specifications Table 5- 23 Technical specifications for Active Line Modules (including Active Interface Module), 380 to 480 V 3 ph. AC, part I Order no. 6SL3730- 7TE32- 7TE32- 7TE33- 7TE35- 1AU3...
Page 195 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Order no. 6SL3730- 7TE32- 7TE32- 7TE33- 7TE35- 1AU3 6AU3 8AU3 0AU3 Weight (standard model) 1169 1169 Frame size FX + FI FX + FI GX + GI GX + GI SCCR (short circuit current rating) kA IC Minimum short-circuit current...
Page 196 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Table 5- 24 Technical specifications for Active Line Modules (including Active Interface Module), 380 to 480 V 3 ph. AC, part II Order no. 6SL3730- 7TE36- 7TE38- 7TE41- 7TE41- 1AU3 4AU3 0AU3 4AU3...
Page 197 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Order no. 6SL3730- 7TE36- 7TE38- 7TE41- 7TE41- 1AU3 4AU3 0AU3 4AU3 SCCR (short circuit current rating) kA IC Minimum short-circuit current 12000 2000 4000 6400 The base load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of H DC...
Page 198 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Table 5- 25 Technical specifications for Active Line Modules (including Active Interface Module), 500 to 690 V 3 ph. AC Order no. 6SL3730- 7TG35- 7TG37- 7TG41- 7TG41- 8AU3 4AU3 0AU3 3AU3 For parallel connection, - Attached to Line Connection Module on left side...
Page 199 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Order no. 6SL3730- 7TG35- 7TG37- 7TG41- 7TG41- 8AU3 4AU3 0AU3 3AU3 Weight (standard model) 2050 3000 3000 3000 1360 1360 1360 Frame size HX + HI JX + JI JX + JI JX + JI SCCR (short circuit current rating) kA IC...
Page 200: Booksize Format Motor Modules
Cabinet Modules 5.5 Booksize format Motor Modules Booksize format Motor Modules 5.5.1 Description Note Additional information Refer to the layout diagrams (AO) and circuit diagrams (SP) provided on the customer DVD supplied with the device for the arrangement of components and interfaces, and for wiring. Figure 5-30 Motor Modules in booksize format Cabinet Modules NEMA...
Page 201 Cabinet Modules 5.5 Booksize format Motor Modules Motor Modules are also available in a booksize cabinet kit format for power ratings from 5 HP to 100 HP (4.8 kW to 71 kW) in voltage class 380 V to 480 V (DC link voltage 510 V to 720 V).
Page 202 Cabinet Modules 5.5 Booksize format Motor Modules Configuration Motor Modules in booksize format are factory-installed as "Booksize Cabinet Kits" in Booksize base cabinets and delivered as a complete unit including cabinet-side connection components. Several Booksize Cabinet Kits can be installed in one Booksize Base Cabinet, depending on the mounting width requirements, which in turn depend on the power.
Page 203 Cabinet Modules 5.5 Booksize format Motor Modules Figure 5-32 Configuration example for Motor Modules in booksize cabinet kit format Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 204: Interface Description
Cabinet Modules 5.5 Booksize format Motor Modules Mounting grid arrangement in the cabinet The area for connecting the Motor Modules in the cabinet is divided into three grid widths: ● 4" (100 mm) ● 8" (200 mm) ● 12" (300 mm) The table below shows the grid width assigned to the various Motor Modules.
Page 205: Customer Terminal Block X55.1
Cabinet Modules 5.5 Booksize format Motor Modules 5.5.2.2 Customer terminal block X55.1 Description The customer terminal block (-X55.1) is mounted as standard in the cabinet for each Booksize Cabinet Kit. It provides the function-related inputs/outputs for temperature monitoring and for the "Safe Torque Off" and "Safe Stop 1" functions. Note Additional information All other cabinet interfaces and connections are explained in the circuit and terminal...
Page 206 Cabinet Modules 5.5 Booksize format Motor Modules NOTICE Device failure due to unshielded or incorrectly routed cables to temperature sensors Unshielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side. This can result in significant disturbance of all signals (fault messages) up to failure of individual components (destruction of the devices).
Page 207: Options
Cabinet Modules 5.5 Booksize format Motor Modules 5.5.3 Options Note Additional information The individual options are described in Chapter "Options". Electrical options for Booksize base cabinets Component Option Cabinet anti-condensation heating Mechanical options for Booksize base cabinets Component Option Base (plinth) 4" (100 mm) high, RAL 7022 Cable marshalling compartment 8"...
Page 208: Technical Specifications
Cabinet Modules 5.5 Booksize format Motor Modules Electrical options for Booksize Cabinet Kits Component Option CBC10 Communication Board CBE20 Communication Board Safety license for 1 to 5 axes K01 ... K05 AOP30 operator panel SMC 10/20/30 Sensor Modules K46, K48, K50 VSM10 Voltage Sensing Module Cabinet-Mounted Additional SMC30 Sensor Module Auxiliary power supply 24 V DC...
Page 209 Cabinet Modules 5.5 Booksize format Motor Modules Table 5- 29 Technical specifications for Motor Modules in booksize cabinet kit format, Motor Modules, line voltage 380 to 480 V 3 ph. AC, DC link voltage 510 to 720 V DC, part I Order no.
Page 210 Cabinet Modules 5.5 Booksize format Motor Modules Order no. 6SL3720- 1TE21-0AU3 1TE21-8AU3 1TE23-0AU3 1TE24-5AU3 Installation width inch SCCR (short circuit current rating) kA IC Rated output of a typ. 6-pole standard induction motor based on I or I at 400 V 3 ph. AC 50 Hz. Rated output of a typ.
Page 211 Cabinet Modules 5.5 Booksize format Motor Modules Table 5- 30 Technical specifications for Motor Module in booksize cabinet kit format, Motor Modules, line voltage 380 to 480 V 3 ph. AC, DC link voltage 510 to 720 V DC, part II Order no.
Page 212: Overload Capability
Cabinet Modules 5.5 Booksize format Motor Modules Order no. 6SL3720- 1TE26-0AU3 1TE28-5AU3 1TE31-3AU3 Installation width inch SCCR (short circuit current rating) kA IC Rated power of a typ. 6-pole standard induction motor based on I or I at 400 V 3 ph. AC 50 Hz. Rated power of a typ.
Page 213: Motor Modules In Chassis Format
Cabinet Modules 5.6 Motor Modules in chassis format Motor Modules in chassis format 5.6.1 Description Note Additional information Refer to the layout diagrams and circuit diagrams provided on the customer DVD supplied with the device for the arrangement of components and interfaces, and for wiring. Figure 5-34 Motor Module in chassis format Cabinet Modules NEMA...
Page 214 Cabinet Modules 5.6 Motor Modules in chassis format A Motor Module is a 3-phase converter (IGBT technology) that supplies energy to the connected motor. Energy is supplied to the Motor Modules via the DC busbar. Motor Modules in chassis format are available for the following voltages and power ratings: Line voltage DC link voltage Unit rating...
Page 215 Cabinet Modules 5.6 Motor Modules in chassis format Integration Figure 5-35 Connection example for Motor Modules in chassis format ① Temperature sensor connection for motors without a DRIVE-CLiQ interface ② Required for Safety Integrated Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 216 Cabinet Modules 5.6 Motor Modules in chassis format Configuration Motor Modules contain the following components as standard: ● Retaining device for the DC busbar, including the interface to the DC connections of the Motor Module (the necessary DC busbar must be provided separately as option M80 to M87).
Page 217 Cabinet Modules 5.6 Motor Modules in chassis format Figure 5-36 Configuration of Motor Modules in chassis format (frame size FX) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 218 Cabinet Modules 5.6 Motor Modules in chassis format Figure 5-37 Configuration of Motor Modules in chassis format (frame size JX) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 219 Cabinet Modules 5.6 Motor Modules in chassis format Parallel connection of Motor Modules to increase power rating The following rules must be observed when connecting Motor Modules in parallel: ● Up to 4 identical Motor Modules can be connected in parallel. ●...
Page 220 Cabinet Modules 5.6 Motor Modules in chassis format Note Mixed operation is not possible It is only possible to connect identical power units in parallel if both power units have the same hardware version. Mixed operation between a power unit with Control Interface Module and a power unit with Control Interface Board is not possible.
Page 221: X55 Customer Terminal Strip
Cabinet Modules 5.6 Motor Modules in chassis format Table 5- 32 Motor Modules, 675 ...1035 V DC Order no. Frame size [HP] ([kW]) Minimum length [ft] ([m]) rated rms 6SL3720-1TG28-5AU3 75 (75) 330 (100) 6SL3720-1TG31-0AU3 75 (90) 295 (90) 6SL3720-1TG31-2AU3 100 (110) 262 (80) 6SL3720-1TG31-5AU3...
Page 222: X41 Ep Terminal / Temperature Sensor Connection
Cabinet Modules 5.6 Motor Modules in chassis format Description The customer interface -X55 is available in the cabinet irrespective of the CU320-2 Control Unit. Terminal blocks -X41 and -X46 are assigned by default. With option K90/K95, terminal blocks -X122 and -X132 are also fully assigned (→...
Page 223 Cabinet Modules 5.6 Motor Modules in chassis format NOTICE Device failure due to unshielded or incorrectly routed cables to temperature sensors Unshielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side. This can result in significant disturbance of all signals (fault messages) up to failure of individual components (destruction of the devices).
Page 224: X46 Brake Control And Monitoring
Cabinet Modules 5.6 Motor Modules in chassis format 5.6.2.3 X46 Brake control and monitoring Table 5- 34 Terminal strip X46 brake control and monitoring Terminal Function Technical specifications BR output + This interface is intended for the connection of the Safe Brake Adapter.
Page 225: Options
Cabinet Modules 5.6 Motor Modules in chassis format 5.6.3 Options Note Additional information The individual options are described in the section "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board Safety license for 1 to 5 axes K01 ... K05 AOP30 operator panel SMC 10/20/30 Sensor Modules K46, K48, K50...
Page 226 Cabinet Modules 5.6 Motor Modules in chassis format Mechanical options Component Option Base (plinth) 4" (100 mm) high, RAL 7022 Cable marshalling compartment 8" (200 mm) high, RAL 7035 Degree of protection IP21 Degree of protection IP23 (NEMA1 filtered) / IP43 / IP54 (NEMA12 ventilated) M23, M43, M54 Side panel (right) Side panel (left)
Page 227: Technical Specifications
Cabinet Modules 5.6 Motor Modules in chassis format 5.6.4 Technical specifications Table 5- 36 Technical specifications for Motor Modules in chassis format, line voltage 380 to 480 V 3 ph. AC, DC-link voltage 510 to 720 V DC, part I Order no.
Page 228 Cabinet Modules 5.6 Motor Modules in chassis format Order no. 6SL3720- 1TE32- 1TE32- 1TE33- 1TE33- 1TE35- 1TE36- 1AU3 6AU3 1AU3 8AU3 0AU3 1AU3 Cable length, max. - Shielded - Unshielded 1480 1480 1480 1480 1480 1480 - Shielded - Unshielded PE/GND connection PE busbar - Busbar cross-section...
Page 229 Cabinet Modules 5.6 Motor Modules in chassis format Table 5- 37 Technical specifications for Motor Modules in chassis format, line voltage 380 to 480 V 3 ph. AC, DC-link voltage 510 to 720 V DC, part II Order no. 6SL3720- 1TE37- 1TE38- 1TE41-...
Page 230 Cabinet Modules 5.6 Motor Modules in chassis format Order no. 6SL3720- 1TE37- 1TE38- 1TE41- 1TE41- 1TE41- 5AU3 4AU3 0AU3 2AU3 4AU3 PE/GND connection PE busbar - Busbar cross-section - Max. conductor cross-section (IEC) - Max. conductor cross-section (NEC, CEC) AWG/MCM Degree of protection (standard model) IP20 IP20...
Page 231 Cabinet Modules 5.6 Motor Modules in chassis format Table 5- 38 Technical specifications for Motor Modules in chassis format, line voltage 500 to 690 V 3 ph. AC, DC-link voltage 675 to 1080 V DC; part I Order no. 6SL3720- 1TG28- 1TG31- 1TG31-...
Page 232 Cabinet Modules 5.6 Motor Modules in chassis format Order no. 6SL3720- 1TG28- 1TG31- 1TG31- 1TG31- 1TG31- 1TG32- 5AU3 0AU3 2AU3 5AU3 8AU3 2AU3 Cable length, max. - Shielded - Unshielded 1480 1480 1480 1480 1480 1480 - Shielded - Unshielded PE/GND connection PE busbar - Busbar cross-section...
Page 233 Cabinet Modules 5.6 Motor Modules in chassis format Table 5- 39 Technical specifications for Motor Modules in chassis format, line voltage 500 to 690 V 3 ph. AC, DC-link voltage 675 to 1035 V DC; part II Order no. 6SL3720- 1TG32- 1TG33- 1TG34-...
Page 234 Cabinet Modules 5.6 Motor Modules in chassis format Order no. 6SL3720- 1TG32- 1TG33- 1TG34- 1TG34- 1TG35- 6AU3 3AU3 1AU3 7AU3 8AU3 Cable length, max. - Shielded - Unshielded 1480 1480 1480 1480 1480 - Shielded - Unshielded PE/GND connection PE busbar - Busbar cross-section - Max.
Page 235 Cabinet Modules 5.6 Motor Modules in chassis format Table 5- 40 Technical specifications for Motor Modules in chassis format, line voltage 500 to 690 V 3 ph. AC, DC-link voltage 675 to 1035 V DC; part III Order no. 6SL3720- 1TG37- 1TG38- 1TG38-...
Page 236: Overload Capability
Cabinet Modules 5.6 Motor Modules in chassis format Order no. 6SL3720- 1TG37- 1TG38- 1TG38- 1TG41- 1TG41- 4AU3 1AU3 8AU3 0AU3 3AU3 Cable length, max. - Shielded - Unshielded 1480 1480 1480 1480 1480 - Shielded - Unshielded PE/GND connection PE busbar - Busbar cross-section - Max.
Page 237 Cabinet Modules 5.6 Motor Modules in chassis format For overload, the following precondition applies: The drive is operated with its base load current before and after the overload occurs (a duty cycle duration of 300 s is used as a basis here).
Page 238: Auxiliary Power Supply Modules
Cabinet Modules 5.7 Auxiliary Power Supply Modules Auxiliary Power Supply Modules 5.7.1 Description Note Additional information Refer to the layout diagrams and circuit diagrams provided on the enclosed customer DVD for the arrangement of components and interfaces, and for wiring. Figure 5-42 Auxiliary Power Supply Module Cabinet Modules NEMA...
Page 239 Auxiliary Power Supply Modules supply power to the auxiliary power supply system of the SINAMICS S120 Cabinet Modules as well as to other external loads. The fans of the SINAMICS S120 devices installed in the Cabinet Modules are some of the devices connected to this auxiliary power supply system.
Page 240 Cabinet Modules 5.7 Auxiliary Power Supply Modules Integration Figure 5-43 Connection example for Auxiliary Power Supply Modules Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 241 Cabinet Modules 5.7 Auxiliary Power Supply Modules Configuration The Auxiliary Power Supply Module is connected on the plant side to a voltage corresponding to the respective rated device voltage. The standard version contains the following components: ● Circuit breaker with auxiliary contacts for external evaluation ●...
Page 242 Cabinet Modules 5.7 Auxiliary Power Supply Modules Figure 5-44 Configuration example for Auxiliary Power Supply Modules Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 243: Circuit Breaker (-Q1)
Cabinet Modules 5.7 Auxiliary Power Supply Modules 5.7.2 Circuit breaker (-Q1) The infeed of the Auxiliary Power Supply Module occurs for the customer at the circuit breaker (-Q1). The plant-side power demand indicated in the table "Technical specifications" varies according to the version of the Cabinet Module used. 5.7.3 Transformer (-T2) for generating the auxiliary voltage 230 V AC A transformer is incorporated to generate the 230 V 2 ph.
Page 244: Auxiliary Power Supply System
Cabinet Modules 5.7 Auxiliary Power Supply Modules Adaptation of the circuit breaker (-Q2) for transformer (-T2) For the protection of the transformer (-T2), a circuit breaker (-Q2) is installed before the transformer. The circuit breakers for the line supply are factory set in the voltage range from 500 to 690 V. The circuit breaker must be adapted at the plant for supply voltages in the range from 380 V to 480 V.
Page 245: Customer Interfaces For Supplying Power To An Additional Auxiliary Power Supply
Cabinet Modules 5.7 Auxiliary Power Supply Modules Table 5- 43 Overview of the fuses for the auxiliary power supply system in the Auxiliary Power Sup- ply Module Order no. 6SL3700- 0MX14-0AU3 0MX16-3AU3 0MX21-0AU3 0MX21-4AU3 Fuse protection in A 380 to 690 V 2 ph. AC (depend- ing on the rated device voltage) 230 V 1 ph.
Page 246: Options
Cabinet Modules 5.7 Auxiliary Power Supply Modules 5.7.6 Options Note Additional information The individual options are described in the section "Options". Electrical options Component Option Cabinet anti-condensation heating Mechanical options Component Option Base (plinth) 4" (100 mm) high, RAL 7022 Cable marshalling compartment 8"...
Page 247: Technical Specifications
Cabinet Modules 5.7 Auxiliary Power Supply Modules 5.7.7 Technical specifications Table 5- 45 Technical specifications for the Auxiliary Power Supply Modules Order no. 6SL3700- 0MX14- 0MX16- 0MX21- 0MX21- 0AU3 3AU3 0AU3 4AU3 Plant side supply 380 to 690 V 3 ph. AC Line connection - Cable cross-section, max.
Page 248 Cabinet Modules 5.7 Auxiliary Power Supply Modules Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 249: Maintenance And Servicing
Maintenance and servicing Chapter content This section provides information on the following: ● Maintenance and servicing procedures that have to be carried out on a regular basis to ensure the availability of the components ● Replacing device components when the unit is serviced ●...
Page 250: Cleaning The Cabinet
Maintenance and servicing 6.2 Cleaning the cabinet Cleaning the cabinet The cabinet mainly comprises electronic components. Apart from the fan(s), the unit contains very few components that are subject to wear or require maintenance or servicing. The purpose of maintenance is to maintain the cabinet condition as per specification. Dirt and contamination must be removed regularly and parts subject to wear replaced.
Page 251 The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.
Page 252: Replacing Components
Maintenance and servicing 6.4 Replacing components Replacing components 6.4.1 General information This section deals with replacing components that may need to be exchanged when the cabinet units require maintenance or service. Other components are not normally subject to wear and tear and are, therefore, not covered in this section. Note Additional information The order numbers for spare parts are listed on the supplied customer DVD in the spare...
Page 253: Installation Device For Power Blocks
Maintenance and servicing 6.4 Replacing components 6.4.3 Installation device for power blocks Installation device The installation device is used for installing and removing the power blocks for the Basic Line Modules, Active Line Modules, Smart Line Modules, and Motor Modules in chassis format. It is used as a mounting aid and is placed in front of and secured to the module.
Page 254: Replacing The Filter Mats
Maintenance and servicing 6.4 Replacing components 6.4.4 Replacing the filter mats Replacing the filter mats (for IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated)) The filter mats must be checked at regular intervals. If the mats are too dirty to allow the air supply to flow normally, they must be replaced.
Page 255 Maintenance and servicing 6.4 Replacing components Removing/installing filter mats in the cabinet doors (IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated)) Figure 6-2 Removing/installing filter mats (IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated)) 1. Insert the screwdriver into the cut-out sections provided (1) and gently push the grill cover (2) down and forwards, then remove it.
Page 256: Replacing Power Units
Maintenance and servicing 6.4 Replacing components 6.4.5 Replacing power units The components required for connecting the DC busbars to the power unit are supplied as standard. If components were replaced, you may have to restore these connections. The connection procedure is described in the following section. Preparatory steps: ●...
Page 257: Replacing The Motor Module, Booksize Format
Maintenance and servicing 6.4 Replacing components Establishing the connection for chassis format Note Do not use cables The use of cables instead of the factory-installed busbars is not permitted. Note Make sure that you do not drop any nuts, washers, or screws as this could cause damage. 1.
Page 258: Replacing The Power Block, Chassis Format
Maintenance and servicing 6.4 Replacing components 6.4.7 Replacing the power block, chassis format 6.4.7.1 Replacing the power block, frame size FB Replacing the power block Figure 6-4 Replacing the power block, Basic Line Module, frame size FB Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 259 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ● Set up the installation device for the power block and keep it at hand (see the section "Installation device for power blocks").
Page 260 Maintenance and servicing 6.4 Replacing components Installation steps Installation is performed the same as removal, but in the reverse order. Note Specifications for the installation The tightening torques specified in the "Tightening torques for screw connections" table must be observed. Carefully insert the plug-in connections and ensure that they are secure.
Page 261: Replacing The Power Block, Frame Sizes Gb And Gd
Maintenance and servicing 6.4 Replacing components 6.4.7.2 Replacing the power block, frame sizes GB and GD Replacing the power block Figure 6-5 Replacing the power block, Basic Line Module, frame sizes GB and GD Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 262 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ● Set up the installation device for the power block and keep it at hand (see the section "Installation device for power blocks").
Page 263 Maintenance and servicing 6.4 Replacing components Installation steps Installation is performed the same as removal, but in the reverse order. Note Specifications for the installation The tightening torques specified in the "Tightening torques for screw connections" table must be observed. Carefully insert the plug-in connections and ensure that they are secure.
Page 264: Replacing The Power Block, Frame Size Fx
Maintenance and servicing 6.4 Replacing components 6.4.7.3 Replacing the power block, frame size FX Replacing the power block Figure 6-6 Replacing the power block, Active Line Module, and Motor Module, frame size FX Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 265 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ● Set up the installation device for the power block and keep it at hand (see the section "Installation device for power blocks").
Page 266 Maintenance and servicing 6.4 Replacing components NOTICE Device damage due to signal cable damage during removal Signal cables can become damaged when the power block is removed. This can cause the device to fail. • When removing the power block, ensure that you do not damage any signal cables. •...
Page 267: Replacing The Power Block, Frame Size Gx
Maintenance and servicing 6.4 Replacing components 6.4.7.4 Replacing the power block, frame size GX Replacing the power block Figure 6-7 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size GX Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 268 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ● Set up the installation device for the power block and keep it at hand (see the section "Installation device for power blocks").
Page 269 Maintenance and servicing 6.4 Replacing components NOTICE Device damage due to signal cable damage during removal Signal cables can become damaged when the power block is removed. This can cause the device to fail. • When removing the power block, ensure that you do not damage any signal cables. •...
Page 270: Replacing The Power Block, Frame Size Hx
Maintenance and servicing 6.4 Replacing components 6.4.7.5 Replacing the power block, frame size HX Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX – left power block Figure 6-8 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX –...
Page 271 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ● Set up the installation device for the power block and keep it at hand (see the section "Installation device for power blocks").
Page 272 Maintenance and servicing 6.4 Replacing components Installation steps Installation is performed the same as removal, but in the reverse order. Note Specifications for the installation The tightening torques specified in the "Tightening torques for screw connections" table must be observed. Carefully insert the plug-in connections and ensure that they are secure.
Page 273 Maintenance and servicing 6.4 Replacing components Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX - right power block Figure 6-9 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX - right power block Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 274 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ● Set up the installation device for the power block and keep it at hand (see the section "Installation device for power blocks").
Page 275 Maintenance and servicing 6.4 Replacing components Installation steps Installation is performed the same as removal, but in the reverse order. Note Specifications for the installation The tightening torques specified in the "Tightening torques for screw connections" table must be observed. Carefully insert the plug-in connections and ensure that they are secure.
Page 276: Replacing The Power Block, Frame Size Jx
Maintenance and servicing 6.4 Replacing components 6.4.7.6 Replacing the power block, frame size JX Replacing the power block Figure 6-10 Replacing the power block, Active Line Module, Smart Line Module, and Motor Module, frame size JX Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 277 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access to the power block. ● Set up the installation device for the power block and keep it at hand (see the section "Installation device for power blocks").
Page 278 Maintenance and servicing 6.4 Replacing components Installation steps Installation is performed the same as removal, but in the reverse order. Note Specifications for the installation The tightening torques specified in the "Tightening torques for screw connections" table must be observed. Carefully insert the plug-in connections and ensure that they are secure.
Page 279: Replacing The Control Interface Module
Maintenance and servicing 6.4 Replacing components 6.4.8 Replacing the Control Interface Module 6.4.8.1 Replacing the Control Interface Module, frame size FX Replacing the Control Interface Module Figure 6-11 Replacing the control interface module, Motor Module, frame size FX Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 280 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Allow unimpeded access. ● Remove the front cover Removal steps The steps of the removal procedure correspond to the numbers shown in the figure. 1.
Page 281 Maintenance and servicing 6.4 Replacing components Note Mixed operation is not possible It is only possible to connect identical power units in parallel if both power units have the same hardware version. Mixed operation between a power unit with Control Interface Module and a power unit with Control Interface Board is not possible.
Page 282: Replacing The Control Interface Module, Frame Size Gx
Maintenance and servicing 6.4 Replacing components 6.4.8.2 Replacing the Control Interface Module, frame size GX Replacing the Control Interface Module Figure 6-12 Replacing the control interface module, Motor Module, frame size GX Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 283 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Allow unimpeded access. ● Remove the front cover Removal steps The steps of the removal procedure correspond to the numbers shown in the figure. 1.
Page 284 Maintenance and servicing 6.4 Replacing components Note Mixed operation is not possible It is only possible to connect identical power units in parallel if both power units have the same hardware version. Mixed operation between a power unit with Control Interface Module and a power unit with Control Interface Board is not possible.
Page 285: Replacing The Control Interface Module, Frame Size Hx
Maintenance and servicing 6.4 Replacing components 6.4.8.3 Replacing the Control Interface Module, frame size HX Replacing the Control Interface Module Figure 6-13 Replacing the control interface module, Motor Module, frame size HX Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 286 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Allow unimpeded access. ● Remove the protective cover. Removal steps The steps of the removal procedure correspond to the numbers shown in the figure. 1.
Page 287 Maintenance and servicing 6.4 Replacing components Note Mixed operation is not possible It is only possible to connect identical power units in parallel if both power units have the same hardware version. Mixed operation between a power unit with Control Interface Module and a power unit with Control Interface Board is not possible.
Page 288: Replacing The Control Interface Module, Frame Size Jx
Maintenance and servicing 6.4 Replacing components 6.4.8.4 Replacing the Control Interface Module, frame size JX Replacing the Control Interface Module Figure 6-14 Replacing the control interface module, Motor Module, frame size JX Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 289 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Allow unimpeded access. ● Remove the protective cover. Removal steps The steps of the removal procedure correspond to the numbers shown in the figure. 1.
Page 290: Replacing The Control Unit
Maintenance and servicing 6.4 Replacing components Note Mixed operation is not possible It is only possible to connect identical power units in parallel if both power units have the same hardware version. Mixed operation between a power unit with Control Interface Module and a power unit with Control Interface Board is not possible.
Page 291: Replacing The Fans
Maintenance and servicing 6.4 Replacing components Removal steps ① 1. Release nut 2. Before pulling out the Control Unit on the slide-in unit completely, remove all cables connected to the Control Unit. 3. Pull out the Control Unit on the slide-in unit and install the new one. NOTICE Device damage due to signal cable damage during removal Signal cables can become damaged when the Control Unit is removed.
Page 292 Maintenance and servicing 6.4 Replacing components Removing the fan, width 2" to 8" (50 to 200 mm) Table 6- 2 Removing the fan Disconnect the power supplies (24 V DC and 400 V AC) • Wait 5 minutes while the DC link capacitors discharge. Remove the module from the drive assembly.
Page 293 Maintenance and servicing 6.4 Replacing components Steps for installing the fan, width 2" to 8" (50 to 200 mm) Table 6- 3 Installing a fan Size 50 mm Size 100 mm Sizes 150 mm and 200 mm Before installing the fan, check the air flow direction (the arrow on the fan must point towards the cooling ribs). •...
Page 294 Maintenance and servicing 6.4 Replacing components Removing the fan, width 12" (300 mm) Figure 6-16 Removing the fan 12" (300 mm) 1. Undo the M6 / 6 Nm screws (1) 2. Disconnect the power supply for the fan (2) 3. The fan can now be removed NOTICE Device damage due to signal cable damage during removal Signal cables can become damaged when the fan is removed.
Page 295: Replacing The Fan, Frame Sizes Fb, Gb And Gd
Maintenance and servicing 6.4 Replacing components 6.4.10.2 Replacing the fan, frame sizes FB, GB and GD Replacing the fan Figure 6-17 Replacing the fan, Basic Line Module, frame sizes FB, GB, and GD Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 296 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g., ambient temperature, cabinet enclosure, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 297: Replacing The Fan, Sizes Fx And Gx
Maintenance and servicing 6.4 Replacing components 6.4.10.3 Replacing the fan, sizes FX and GX Replacing the fan Figure 6-18 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame sizes FX and GX Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 298 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g., ambient temperature, cabinet enclosure, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 299: Replacing The Fan, Size Hx
Maintenance and servicing 6.4 Replacing components 6.4.10.4 Replacing the fan, size HX Replacing the fan, left power block Figure 6-19 Replacing the fan, Active Line Module, Smart Line Module, and Motor Module, frame size HX - left power block Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 300 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, cabinet enclosure, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 301 Maintenance and servicing 6.4 Replacing components Replacing the fan, right power block Figure 6-20 Replacing the fan, Active Line Module, Smart Line Module, and Motor Module, frame size HX - right power block Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 302 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, cabinet enclosure, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 303: Replacing The Fan, Frame Size Jx
Maintenance and servicing 6.4 Replacing components 6.4.10.5 Replacing the fan, frame size JX Replacing the fan Figure 6-21 Replacing the fan, Active Line Module, Smart Line Module, and Motor Module, frame size JX Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 304 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g., ambient temperature, cabinet enclosure, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 305: Replacing The Fan, Frame Size Fi
Maintenance and servicing 6.4 Replacing components 6.4.10.6 Replacing the fan, frame size FI Replacing the fan Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 306 Maintenance and servicing 6.4 Replacing components Figure 6-22 Replacing the fan, Active Interface Module, frame size FI Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g., ambient temperature, cabinet enclosure, etc.) and, therefore, may deviate from this value.
Page 307: Replacing The Fan, Frame Size Gi
Maintenance and servicing 6.4 Replacing components 6.4.10.7 Replacing the fan, frame size GI Replacing the fan Figure 6-23 Replacing the fan, Active Interface Module, frame size GI Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 308 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g., ambient temperature, cabinet enclosure, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 309: Replacing The Fan, Frame Size Hi
Maintenance and servicing 6.4 Replacing components 6.4.10.8 Replacing the fan, frame size HI Replacing the fan Figure 6-24 Replacing the fan, Active Interface Module, frame size HI Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 310 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g., ambient temperature, cabinet enclosure, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 311: Replacing The Fan, Frame Size Ji
Maintenance and servicing 6.4 Replacing components 6.4.10.9 Replacing the fan, frame size JI Replacing the fan Figure 6-25 Replacing the fan, Active Interface Module, frame size JI Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 312 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g., ambient temperature, cabinet enclosure, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 313: Replacing The Fuses
Maintenance and servicing 6.4 Replacing components 6.4.11 Replacing the fuses Replacement fuses Order numbers for replacing fuses that have blown are contained in the spare parts list. 6.4.11.1 Replacing the fuses for the auxiliary power supply Replacement fuses You can find the order numbers for replacing auxiliary power supply fuses that have blown in the spare parts list.
Page 314: Replacing Fuses In The Fuse Switch Disconnector For Booksize Cabinet Kit
8. Press the yellow button on the fuse grip to release the new fuse from it. 9. Attach the support plates underneath the fuses again. 10.Close the cabinet. Note If necessary, the fuse grip can be ordered from Siemens. 6.4.11.3 Replacing fuses in the fuse switch disconnector for Booksize Cabinet Kit Preparatory steps ●...
Page 315: Replacing The Dc Fuses For Chassis Format
Maintenance and servicing 6.4 Replacing components 6.4.11.4 Replacing the DC fuses for chassis format Replacing the DC fuses for Smart Line Module, Active Line Module, and Motor Module, frame sizes FX and GX Figure 6-26 Replacing the DC fuses, frame sizes FX and GX Preparatory steps ●...
Page 316 Maintenance and servicing 6.4 Replacing components 3. Unscrew and remove the screws and nuts from the rear DC fuse, which can now be accessed. 4. Remove the rear DC fuse. NOTICE Device failure after a DC fuse trips The neighboring DC fuses may also become damaged if a DC fuse trips. Failure to replace all fuses at the same time can cause the device to fail.
Page 317 Maintenance and servicing 6.4 Replacing components Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access. NOTICE Device failure after a DC fuse trips The neighboring DC fuses may also become damaged if a DC fuse trips.
Page 318: Replacing The Cylindrical Fuses
Maintenance and servicing 6.4 Replacing components Installation steps Installation is performed the same as removal, but in the reverse order. Note Pay attention to the tightening torques The tightening torques specified in the "Tightening torques for screw connections" table must be observed.
Page 319: Replacing The Lv Hrc Fuses
Maintenance and servicing 6.4 Replacing components 6.4.11.6 Replacing the LV HRC fuses Description LV HRC fuses (low-voltage high-rupturing capacity fuses), also called blade fuses, are used in the main switches of the line supply, for example. Figure 6-28 LV HRC fuse Preparatory steps ●...
Page 320 Maintenance and servicing 6.4 Replacing components Note If required, the LV HRC fuse grip can be ordered from Siemens using order number 3NX1. Removal steps 1. Open the cabinet. 2. Remove the front direct-contact protection cover on the cabinet. CAUTION...
Page 321: Replacing The Dc Interface (Option L37)
Maintenance and servicing 6.4 Replacing components 6.4.12 Replacing the DC interface (option L37) Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Allow unimpeded access (Motor Module); (if no Control Unit is present, the plate can simply be unscrewed and turned to one side). Removal 1.
Page 322: Replacing The Pre-Charging Resistors Of The Dc Interface (Option L37)
Maintenance and servicing 6.4 Replacing components 6.4.13 Replacing the pre-charging resistors of the DC interface (option L37) Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). Removal 1. Remove the DC interface (see section "Replacing the DC interface") 2.
Page 323: Replacing The Backup Battery For The Cabinet Operator Panel
Maintenance and servicing 6.4 Replacing components 6.4.14 Replacing the backup battery for the cabinet operator panel Replacing the backup battery Figure 6-30 Replacing the backup battery Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 324 Maintenance and servicing 6.4 Replacing components Replacement 1. Disconnect the 24 V DC power-supply cable. 2. Disconnect the communication cable on the operator panel. 3. Open the cover of the battery compartment. 4. Remove the old battery. 5. Insert the new battery. 6.
Page 325: Forming The Dc Link Capacitors
Maintenance and servicing 6.5 Forming the DC link capacitors Forming the DC link capacitors Description If the Basic Line Modules, Smart Line Modules, Active Line Modules, and Motor Modules have not been used for more than two years, the DC link capacitors must be re-formed. If this is not done, the units could be damaged after the DC link voltage is applied under load.
Page 326 Maintenance and servicing 6.5 Forming the DC link capacitors Date of manufacture The date of manufacture can be determined as follows: Table 6- 5 Production year and month Character Year of manufacture Character Month of manufacture 2010 1 ... 9 January to September 2011 October...
Page 327 Maintenance and servicing 6.5 Forming the DC link capacitors ● 12 incandescent lamps 120 V / 50 W for a line voltage of 500 to 690 V 3 ph. AC, where 4 incandescent lamps must be connected in series in each supply phase. Alternatively, use 3 resistors of 1 kΩ...
Page 328 Maintenance and servicing 6.5 Forming the DC link capacitors Forming circuit for Motor Modules Figure 6-33 Forming circuit for Motor Modules Procedure ● The unit being formed must not receive a power-on command (e.g. from the keyboard, BOP20 or terminal block). ●...
Page 329: Diagnostics
Diagnostics Chapter content This chapter provides an overview of the LEDs on the various cabinet unit components. Detailed descriptions of the components are provided either in this Manual or in the additional documentation on the customer DVD supplied with the device. The overview of the LEDs provided here is intended for rapid diagnostic purposes.
Page 330: Leds On The Cu320-2 Dp Control Unit
Diagnostics 7.2 LEDs on the CU320-2 DP Control Unit LEDs on the CU320-2 DP Control Unit Description of the LED states The different states during power-up are indicated by the LEDs on the Control Unit. ● The duration of the individual states varies. ●...
Page 331 Diagnostics 7.2 LEDs on the CU320-2 DP Control Unit Reaction of the LEDs after power-up Table 7- 3 Control Unit CU320-2 DP – Description of the LEDs after power-up Color Status Description, cause Remedy RDY (READY) - Electronics power supply is missing or outside Check power supply the permissible tolerance range.
Page 332 Diagnostics 7.2 LEDs on the CU320-2 DP Control Unit Color Status Description, cause Remedy – Electronics power supply is missing or outside Check power supply and/or (OPTION) the permissible tolerance range. component Component is not ready. Option board not installed or no associated drive object has been created.
Page 333: Leds On The Cu320-2 Pn Control Unit
Diagnostics 7.3 LEDs on the CU320-2 PN Control Unit LEDs on the CU320-2 PN Control Unit Description of the LED states The different states during power-up are indicated by the LEDs on the Control Unit. ● The duration of the individual states varies. ●...
Page 334 Diagnostics 7.3 LEDs on the CU320-2 PN Control Unit Reaction of the LEDs after power-up Table 7- 6 Control Unit CU320-2 PN – Description of the LEDs after power-up Color Status Description, cause Remedy RDY (READY) - Electronics power supply is missing or outside Check power supply the permissible tolerance range.
Page 335 Diagnostics 7.3 LEDs on the CU320-2 PN Control Unit Color Status Description, cause Remedy – Electronics power supply is missing or outside Check power supply and/or (OPTION) the permissible tolerance range. component Component is not ready. Option board not installed or no associated drive object has been created.
Page 336: Leds On The Cbe20 Communication Board
Diagnostics 7.4 LEDs on the CBE20 Communication Board LEDs on the CBE20 Communication Board Table 7- 7 Meaning of the LEDs at ports 1 to 4 of the X1400 interface Color Status Description Link port – The electronics power supply is missing or outside the permissible tolerance range (link missing or defective).
Page 337 Diagnostics 7.4 LEDs on the CBE20 Communication Board Table 7- 9 Meaning of the OPT LED on the Control Unit Color Status Description, cause Remedy – Electronics power supply is missing or outside the permissi- – ble tolerance range. Communication Board either defective or not inserted. Green Continu- Communication Board is ready and cyclic communication is...
Page 338: Leds On The Control Interface Module In The Basic Line Module
The component is ready for operation. Flashing There is a fault. If the LED continues to flash after you have performed a POWER ON, please contact your Siemens service center. WARNING Risk of death when live parts of the DC link are touched Irrespective of the status of the "DC LINK"...
Page 339: Leds On The Control Interface Module In The Smart Line Module
The component is ready for operation. Flashing There is a fault. If the LED continues to flash after you have performed a POWER ON, please contact your Siemens service center. WARNING Risk of death when live parts of the DC link are touched Irrespective of the status of the "DC LINK"...
Page 340: Leds On The Control Interface Module In The Active Line Module
The component is ready for operation. Flashing There is a fault. If the LED continues to flash after you have performed a POWER ON, please contact your Siemens service center. WARNING Risk of death when live parts of the DC link are touched Irrespective of the status of the "DC LINK"...
Page 341: 7.8 Leds On The Control Interface Module In The Motor Module, Chassis Format
The component is ready for operation. Flashing There is a fault. If the LED continues to flash after you have performed a POWER ON, please contact your Siemens service center. WARNING Risk of death when live parts of the DC link are touched Irrespective of the status of the "DC LINK"...
Page 342: Leds On The Motor Module In The Booksize Format
Diagnostics 7.9 LEDs on the Motor Module in the booksize format LEDs on the Motor Module in the booksize format Table 7- 18 Meaning of the LEDs on the Motor Module in booksize format LED, Status Description Ready DC LINK The electronics power supply is missing or lies outside the permissible tolerance range.
Page 343: Leds On The Voltage Sensing Module (Vsm) In The Active Interface Module
Diagnostics 7.10 LEDs on the Voltage Sensing Module (VSM) in the Active Interface Module 7.10 LEDs on the Voltage Sensing Module (VSM) in the Active Interface Module Table 7- 19 Meaning of the LEDs on the Voltage Sensing Module in the Active Interface Module Color Status Description...
Page 344: Leds On The Smc10 Sensor Module
Diagnostics 7.11 LEDs on the SMC10 Sensor Module 7.11 LEDs on the SMC10 Sensor Module Table 7- 20 Meaning of the LEDs on the SMC10 Sensor Module Color Status Description The electronics power supply is missing or lies outside the permissible tolerance range.
Page 345: Leds On The Smc30 Sensor Module
Diagnostics 7.13 LEDs on the SMC30 Sensor Module 7.13 LEDs on the SMC30 Sensor Module Table 7- 22 Meaning of the LEDs on the SMC30 Sensor Module Color Status Description The electronics power supply is missing or lies outside the permissible tolerance range.
Page 346: Leds On The Tm54F Terminal Module
Diagnostics 7.14 LEDs on the TM54F Terminal Module 7.14 LEDs on the TM54F Terminal Module Table 7- 23 Meaning of the LEDs on the TM54F Terminal Module Color Status Description, cause READY The electronics power supply is missing or outside the permissible tolerance range.
Page 347: Leds On The Tm150 Temperature Sensor Module
Green Continuous light Both output lines y+ and y- carry no signal Inputs x+1 (DI 1+, 3+, .. 19+) can be individually adjusted using a parameter (see SINAMICS S120/S150 List Manual) 7.15 LEDs on the TM150 temperature sensor module...
Page 348: Leds On The Sitop Power Supply Unit
Diagnostics 7.16 LEDs on the SITOP power supply unit 7.16 LEDs on the SITOP power supply unit Table 7- 25 Meaning of the LEDs on the SITOP power supply unit Meaning Green Output voltage > 20.5 V Yellow Overload, output voltage < 20.5 V ("constant current" mode) Latching shutdown ("Shutdown"...
Page 349: Options
Options Safety instructions WARNING Risk of death resulting from failure to observe the general safety instructions and residual risks If the general safety instructions and residual risks are not observed, accidents can occur causing serious injuries or death. • Observe the general safety instructions. •...
Page 350: G20, Cbc10 Communication Board
Options 8.3 G20, CBC10 Communication Board G20, CBC10 Communication Board Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ● Booksize Cabinet Kits ● Motor Modules in chassis format Description Figure 8-1 CAN CBC10 Communication Board...
Page 351 Options 8.3 G20, CBC10 Communication Board NOTICE Damage to or malfunction of Option Boards by pulling and pluging them during operation Withdrawing and inserting Option Boards during operation can cause them to be damaged or to malfunction. • Only pull and plug Option Boards when the Control Unit is current-free. Note Additional information Detailed and comprehensive instructions and information for the CBC10 Communication...
Page 352 Options 8.3 G20, CBC10 Communication Board X451 CAN bus interface CAN bus interface -X451 features the following socket assignments: Table 8- 1 CAN bus interface X451 Designation Technical specifications Reserved CAN_L CAN signal (dominant low) CAN_GND CAN ground Reserved CAN_SHLD Optional shield CAN ground CAN_H...
Page 353: G33, Cbe20 Communication Board
Options 8.4 G33, CBE20 Communication Board G33, CBE20 Communication Board Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ● Booksize Cabinet Kits ● Motor Modules in chassis format Description Figure 8-3 CBE20 Ethernet Communication Board...
Page 354 Options 8.4 G33, CBE20 Communication Board Interface overview Figure 8-4 CBE20 Ethernet Communication Board, interface overview MAC address The MAC address of the Ethernet interfaces is indicated on the top side of the CBE20. The label is only visible when the module has been removed. Note Note the MAC address Remove the module and note down the MAC address of the module so that you have it...
Page 355 Options 8.4 G33, CBE20 Communication Board Installation NOTICE Damage to or malfunction of Option Boards by pulling and pluging them during operation Withdrawing and inserting Option Boards during operation can cause them to be damaged or to malfunction. • Only pull and plug Option Boards when the Control Unit is current-free. Figure 8-5 Installing the CBE20 Cabinet Modules NEMA...
Page 356: G51 To G54, Tm150 Temperature Sensor Module
Options 8.5 G51 to G54, TM150 temperature sensor module G51 to G54, TM150 temperature sensor module 8.5.1 General information Availability of option These options are available for the following S120 Cabinet Modules: ● Line Connection Module Description The TM150 Terminal Module is used to acquire and evaluate data from several temperature sensors.
Page 357: Interfaces
Options 8.5 G51 to G54, TM150 temperature sensor module 8.5.2 Interfaces Figure 8-6 TM150 Terminal Module Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 358 Options 8.5 G51 to G54, TM150 temperature sensor module Temperature sensor connections Table 8- 4 X531-X536 temperature sensor inputs Terminal Function Function Technical specifications 1x2- / 2x2-wire 3- and 4-wire +Temp Temperature sensor connection for sensors with (channel x) (channel x) 1x2 wires Connection of the 2nd measurement cable for sensors with 4 wires...
Page 359 Options 8.5 G51 to G54, TM150 temperature sensor module NOTICE Damage to motor when KTY temperature sensor is connected incorrectly A KTY temperature sensor connected with incorrect polarity cannot detect if the motor overheats. Overheating can cause damage to the motor. •...
Page 360 Options 8.5 G51 to G54, TM150 temperature sensor module Protective conductor connection and shield support The following diagram shows a typical Weidmüller shield connection clamp for the shield supports. ① Protective conductor connection M4/1.8 Nm ② Shield connection terminal, Weidmüller company, type: KLBÜ CO1, order number: 1753311001 Figure 8-7 Shield support and protective conductor connection of the TM150...
Page 361: Connection Example
Options 8.5 G51 to G54, TM150 temperature sensor module 8.5.3 Connection example Figure 8-8 Connecting a PT100/PT1000 with 2x2-, 3-, and 4-wires to the temperature sensor inputs X53x of TM150 Terminal Module Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 362 Options 8.5 G51 to G54, TM150 temperature sensor module Figure 8-9 Connection example for a TM150 Terminal Module Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 363: G56, Contactor Monitoring
Options 8.6 G56, Contactor monitoring G56, Contactor monitoring Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Modules ● Smart Line Modules ● Active Line Modules Description The option is used for monitoring the pre-charging and bypass contactors of the Line Modules.
Page 364 Note The generation of the license key is described in detail in the SINAMICS S120 Function Manual, Chapter "Basics of the drive system" under "Licensing". Activation The associated license key is entered into parameter p9920 in the ASCII code. The license key is activated using parameter p9921 = 1.
Page 365: K08 , Aop30 Advanced Operator Panel
Options 8.8 K08   , AOP30 Advanced Operator Panel K08  , AOP30 Advanced Operator Panel Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ●...
Page 366: K46, Sensor Module Cabinet-Mounted Smc10
Panel can be found in the relevant operating instructions. These operating instructions are available as additional documentation on the customer DVD supplied with the device. → See additional documentation "SINAMICS S120 Cabinet Module AOP30" K46, Sensor Module Cabinet-Mounted SMC10 8.9.1...
Page 367 Options 8.9 K46, Sensor Module Cabinet-Mounted SMC10 Table 8- 6 SMC10 specification Value Transmission ratio of the resolver ü = 0.5 Excitation voltage on the SMC10 with ü = 0.5 (cannot be parameterized) 4.1 V Amplitude monitoring threshold (secondary tracks) of the SMC10 The maximum encoder cable length is 427 ft (130 m).
Page 368: Safety Instructions
Options 8.9 K46, Sensor Module Cabinet-Mounted SMC10 8.9.2 Safety instructions WARNING Risk of death from electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors.
Page 369: Interfaces
Options 8.9 K46, Sensor Module Cabinet-Mounted SMC10 8.9.3 Interfaces Overview Figure 8-12 Interface overview for the SMC10 Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 370 Options 8.9 K46, Sensor Module Cabinet-Mounted SMC10 X520 encoder interface Table 8- 7 Encoder interface X520 Signal name Technical specifications Reserved, do not use Reserved, do not use Resolver signal A (sin+) Inverted resolver signal A (sin-) Ground Ground (for internal shield) Resolver signal B (cos+) Inverted resolver signal B (cos-) Ground...
Page 371: Connection Example
Options 8.9 K46, Sensor Module Cabinet-Mounted SMC10 Note Maximum signal cable length The maximum signal cable length is 427 ft (130 m). 8.9.4 Connection example Connection example: Resolver, 8-pin Figure 8-13 Connection example: Resolver, 8-pin Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 372: K48, Sensor Module Cabinet-Mounted Smc20
Options 8.10 K48, Sensor Module Cabinet-Mounted SMC20 8.10 K48, Sensor Module Cabinet-Mounted SMC20 8.10.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Booksize Cabinet Kits ● Motor Modules in chassis format Description The SMC20 Sensor Module is used for simultaneous acquisition of speed and position.
Page 373: Safety Instructions
Options 8.10 K48, Sensor Module Cabinet-Mounted SMC20 8.10.2 Safety instructions WARNING Risk of death from electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors.
Page 374: Interfaces
Options 8.10 K48, Sensor Module Cabinet-Mounted SMC20 8.10.3 Interfaces Figure 8-14 Interface overview for the SMC20 Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 375 Options 8.10 K48, Sensor Module Cabinet-Mounted SMC20 X520 encoder interface Table 8- 8 Encoder interface X520 Signal name Technical specifications P encoder Encoder supply M encoder Ground, encoder supply Incremental signal A Inverted incremental signal A Ground Ground (for internal shield) Incremental signal B Inverted incremental signal B Ground...
Page 376: Connection Example
Options 8.10 K48, Sensor Module Cabinet-Mounted SMC20 Note Maximum signal cable length The maximum signal cable length is 330 ft (100 m). Note P sense and M sense The cables for P sense or M sense with P encoder or M encoder must be jumpered on the encoder end.
Page 377: K50, Sensor Module Cabinet-Mounted Smc30
Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 8.11 K50, Sensor Module Cabinet-Mounted SMC30 8.11.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Booksize Cabinet Kits ● Motor Modules in chassis format Description The SMC30 Sensor Module is used for determining the actual motor speed.
Page 378 Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 Note Because the physical transmission media is more robust, the bipolar connection should always be used for HTL encoders. The unipolar connection should only be used if the encoder type does not output push-pull signals. Table 8- 11 Specification of encoder systems that can be connected Parameter...
Page 379 Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 Figure 8-16 Signal characteristic of the A and B track between two edges: Time between two edges with pulse encoders Figure 8-17 Position of the zero pulse to the track signals Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 380 Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 For encoders with a 5 V supply at X521/X531, the cable length is dependent on the encoder current (this applies to cable cross-sections with #20 AWG (0.5 mm²)): Figure 8-18 Signal cable length as a function of the encoder current consumption For encoders without Remote Sense, the permissible cable length is restricted to 330 ft (100 m) (reason: The voltage drop depends on the cable length and the encoder current).
Page 381: Safety Instructions
Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 8.11.2 Safety instructions WARNING Risk of death from electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors.
Page 382: Interfaces
Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 8.11.3 Interfaces Figure 8-19 Interface overview for the SMC30 Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 383 Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 X520 encoder connection 1 for HTL/TTL/SSI encoder with open-circuit monitoring Table 8- 12 Encoder connection X520 Signal name Technical specifications +Temp Motor temperature measurement KTY84-1C130 (KTY+) Temperature sensor KTY84-1C130/PTC/ bimetallic switch with NC contact Clock SSI clock Clock*...
Page 384 Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 X521/X531 encoder connection 2 for HTL/TTL/SSI encoder with open-circuit monitoring Table 8- 13 Encoder connection X521 Terminal Signal name Technical specifications Incremental signal A Inverted incremental signal A Incremental signal B Inverted incremental signal B Reference signal R Inverted reference signal R CTRL...
Page 385: Connection Example
Options 8.11 K50, Sensor Module Cabinet-Mounted SMC30 NOTICE Damage to motor when KTY temperature sensor is connected incorrectly A KTY temperature sensor connected with incorrect polarity cannot detect if the motor overheats. Overheating can cause damage to the motor. • Connect a KTY temperature sensor with the correct polarity. NOTICE Damage to the encoder due to incorrect supply voltage The encoder supply voltage can be assigned as 5 V or 24 V.
Page 386: K51, Vsm10 Voltage Sensing Module Cabinet-Mounted
Options 8.12 K51, VSM10 Voltage Sensing Module Cabinet-Mounted Connection example 2: TTL encoder, unipolar, without zero track -> p0405 = A (hex) Figure 8-21 Connection example 2: TTL encoder, unipolar, without zero track 8.12 K51, VSM10 Voltage Sensing Module Cabinet-Mounted Availability of option This option is available for the following S120 Cabinet Modules: ●...
Page 387 Options 8.12 K51, VSM10 Voltage Sensing Module Cabinet-Mounted Interfaces Figure 8-22 Interface overview for the Voltage Sensing Module (option K51) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 388: K52, Additional Smc30 Sensor Module
Options 8.13 K52, Additional SMC30 Sensor Module Removing the connector jumper in the VSM10 Voltage Sensing Module If a device is operated on an ungrounded system (IT system), the connector jumper in terminal X530 on the bottom of the component must be removed from the Voltage Sensing Module (VSM10).
Page 389: K70, Fan Voltage Supply
Options 8.14 K70, fan voltage supply 8.14 K70, fan voltage supply Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Module Description With this option, the line voltage supply of the auxiliary power supply system is picked off downstream of the circuit-breaker (-Q10) and protected via a motor circuit-breaker (-Q12).
Page 390: K76, Auxiliary Voltage Generating Unit In The Line Connection Module
Options 8.16 K76, auxiliary voltage generating unit in the Line Connection Module 8.16 K76, auxiliary voltage generating unit in the Line Connection Module Availability of option ● Line Connection Modules Description Cabinet Modules require an auxiliary energy supply to function properly. This current demand must be included in the configuration and supplied from an external source.
Page 391 Options 8.16 K76, auxiliary voltage generating unit in the Line Connection Module The line voltage assignments for making the appropriate setting on the transformer for the internal power supply are indicated in the following tables. Table 8- 15 Line voltage assignment for the internal power supply (380 to 480 V AC, 3 phase) Line voltage range Adaptation transformer taps (-T10) LH1 –...
Page 392: K82, Terminal Module For Activating Safety Functions "Safe Torque Off" And "Safe Stop 1
Options 8.17 K82, terminal module for activating safety functions "Safe Torque Off" and "Safe Stop 1" 8.17 K82, terminal module for activating safety functions "Safe Torque Off" and "Safe Stop 1" Availability of option This option is available for the following S120 Cabinet Modules: ●...
Page 393: K87, Terminal Module Tm54F
Options 8.18 K87, Terminal Module TM54F 8.18 K87, Terminal Module TM54F Figure 8-23 Option K87, Terminal Module TM54F Availability of option ● Booksize Cabinet Kits ● Motor Modules in chassis format Description The TM54F Terminal Module is a terminal expansion module with safe digital inputs and outputs for controlling the Safety Integrated functions of SINAMICS.
Page 394 Options 8.18 K87, Terminal Module TM54F TM54F features the following interfaces: Table 8- 17 Overview of the TM54F interfaces Type Quantity Fail-safe digital outputs (F-DO) Fail-safe digital inputs (F-DI) Sensor power supplies, dynamic response supported Sensor power supply, no dynamic response Digital inputs to check F_DO for a test stop Sensors: Fail-safe devices to issue commands and sense, for example, emergency stop pushbut- tons and safety locks, position switches and light arrays/light curtains.
Page 395: K88, Safe Brake Adapter Sba 230 V Ac
Options 8.19 K88, Safe Brake Adapter SBA 230 V AC 8.19 K88, Safe Brake Adapter SBA 230 V AC Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules in chassis format Description The Safe Brake Control (SBC) is a safety function, that is used in safety-related applications, e.g.
Page 396 Options 8.19 K88, Safe Brake Adapter SBA 230 V AC Fast de-energization Some brake rectifier types are equipped with two additional connections for switching the brake load on the DC side. This allows the brake coil to be quickly deenergized, i.e. braking starts earlier.
Page 397: K90, Control Unit Cu320-2 Dp
Options 8.20 K90, Control Unit CU320-2 DP 8.20 K90, Control Unit CU320-2 DP 8.20.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ●...
Page 398: Connection Overview
Options 8.20 K90, Control Unit CU320-2 DP 8.20.2 Connection overview Figure 8-24 Connection overview of the CU320-2 DP Control Unit (without cover) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 399 Options 8.20 K90, Control Unit CU320-2 DP Figure 8-25 Interface X140 and measuring sockets T0 to T2 - CU320-2 DP (view from below) NOTICE Malfunctions or damage to the Option Board by pulling and pluging it during operation Withdrawing and inserting the Option Board during operation can damage it or cause it to malfunction.
Page 400: Connection Example
Options 8.20 K90, Control Unit CU320-2 DP 8.20.3 Connection example Figure 8-26 Connection example for CU320-2 DP Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 401: X55 Customer Terminal Block
Options 8.20 K90, Control Unit CU320-2 DP Note Power supply for the digital inputs In the circuit example, the power for the digital inputs (terminals -X122 and -X132) is supplied from the internal 24 V voltage of the Control Unit (terminal -X124). The two groups of digital inputs (optocoupler inputs) each have a common reference potential (reference ground M1 or M2).
Page 402 Options 8.20 K90, Control Unit CU320-2 DP The customer terminal block- X55 is installed in the cabinet together with the CU320-2 Control Unit. The digital inputs/outputs of the Control Unit can be used via terminal blocks - X55-X122 and -X55-X132. Note Internally wired interfaces Interfaces -X1, -X2, -X3, and -X4 are wired within the cabinet and are not available for...
Page 403 Options 8.20 K90, Control Unit CU320-2 DP Pin assignment of customer terminal block –X55 Figure 8-28 Pin assignment of customer terminal block -X55 (example: Motor Module Cabinet Module (chassis format)) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 404: X41 Ep Terminal / Temperature Sensor Connection
Options 8.20 K90, Control Unit CU320-2 DP 8.20.4.2 X41 EP terminal / temperature sensor connection Table 8- 18 Terminal block X41 on the customer terminal block X55 Terminal Function Technical specifications EP M1 Supply voltage: 24 V DC (20.4 to 28.8 V) (enable pulses) Current consumption: 10 mA EP +24 V...
Page 405: X46 Brake Control And Monitoring
Options 8.20 K90, Control Unit CU320-2 DP Note The temperature sensor connection can be used for motors that are equipped with a KTY84- 1C130 or PTC probe in the stator windings. Note EP terminals only for Safety Integrated Basic Functions The function of the EP terminals is only available when Safety Integrated Basic Functions are enabled.
Page 406: X122 Digital Inputs/Outputs
Options 8.20 K90, Control Unit CU320-2 DP 8.20.4.4 X122 digital inputs/outputs Table 8- 20 Terminal block X122 on the customer terminal block X55 Terminal Designation Technical specifications DI 0 Voltage (max.): -30 to +30 V DC Typical power consumption: 9 mA at 24 V DI 1 Electrical isolation: reference potential is terminal M1 DI 2...
Page 407 Options 8.20 K90, Control Unit CU320-2 DP Note Ensuring the function of digital inputs An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M1 must be connected. This is achieved through one of the following measures: 1.
Page 408: X132 Digital Inputs/Outputs
Options 8.20 K90, Control Unit CU320-2 DP 8.20.4.5 X132 digital inputs/outputs Table 8- 21 Terminal block X132 on the customer terminal block X55 Terminal Designation Technical specifications DI 4 Voltage (max.): -30 to +30 V DC Typical power consumption: 9 mA at 24 V DI 5 Electrical isolation: reference potential is terminal M2 DI 6...
Page 409: X100 - X103 Drive-Cliq Interface
Options 8.20 K90, Control Unit CU320-2 DP Note Ensuring the function of digital inputs An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M2 must be connected. This is achieved through one of the following measures: 1.
Page 410: X126 Profibus
Options 8.20 K90, Control Unit CU320-2 DP 8.20.6 X126 PROFIBUS Table 8- 23 X126 PROFIBUS interface Signal name Meaning Range Not assigned M24_SERV Power supply for teleservice, ground RxD/TxD–P Receive/send data P (B) RS485 CNTR–P Control signal DGND PROFIBUS data reference potential Supply voltage plus 5 V ±...
Page 411: Profibus Address Switches
Options 8.20 K90, Control Unit CU320-2 DP PROFIBUS connectors The first and last nodes in a bus must contain terminating resistors. Otherwise, data transmission will not function correctly. The bus terminating resistors are activated in the connector. The cable shield must contact at both ends with the greatest possible surface area. 8.20.7 PROFIBUS address switches The PROFIBUS address is set as a hexadecimal value via two rotary coding switches.
Page 412: X127 Lan (Ethernet)
Options 8.20 K90, Control Unit CU320-2 DP 8.20.8 X127 LAN (Ethernet) Table 8- 25 X127 LAN (Ethernet) Designation Technical specifications Ethernet transmit data + Ethernet transmit data - Ethernet receive data + Reserved, do not use Reserved, do not use Ethernet receive data - Reserved, do not use Reserved, do not use...
Page 413: X140 Serial Interface (Rs232)
Options 8.20 K90, Control Unit CU320-2 DP 8.20.9 X140 serial interface (RS232) The AOP30 operator panel for operating/configuring the device can be connected via the serial interface. The interface is located on the underside of the Control Unit. Table 8- 27 Serial interface (RS232) X140 Designation Technical specifications...
Page 414: Memory Card
• Do not return the memory card with the Control Unit, but keep it in a safe place so that it can be inserted in the replacement unit. Note Please note that only SIEMENS memory cards can be used to operate the Control Unit. Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 415: Using The Memory Card
Options 8.20 K90, Control Unit CU320-2 DP 8.20.11.1 Using the memory card Description The STARTER commissioning tool is used to store configuration data centrally on the memory card. This ensures that the Control Unit can be simply replaced without the loss of any data if it is defective.
Page 416: Data Functions
Options 8.20 K90, Control Unit CU320-2 DP STARTER setup is possible with native Windows versions with Asian languages only if the Windows XP or Windows 7 software is an MUI version. Acrobat Reader V5.0 or higher is required to open the function diagrams in the online help. Note Requirements in conjunction with STEP 7 If STARTER is used in combination with other STEP 7 components, the requirements for...
Page 417: Slot For The Memory Card
Options 8.20 K90, Control Unit CU320-2 DP 8.20.11.4 Slot for the memory card Slot for the memory card Figure 8-29 Slot for the memory card Note Insertion direction of the memory card Only insert the memory card as shown in the figure above (arrow at top right). Note Possible data loss when returning the Control Unit with memory card When a defective Control Unit is returned, the data on the memory card (parameters,...
Page 418: K94, Performance Extension For Cu320-2
Options 8.21 K94, Performance extension for CU320-2 8.21 K94, Performance extension for CU320-2 Availability of option This option is available for the following options: ● Option K90, CU320-2 PROFIBUS Control Unit ● Option K95, CU320-2 PROFINET Control Unit Description A CU320-2 Control Unit can perform the communication, open-loop and closed-loop control functions for several power units.
Page 419: K95, Cu320-2 Pn Control Unit
Options 8.22 K95, CU320-2 PN Control Unit 8.22 K95, CU320-2 PN Control Unit 8.22.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ●...
Page 420: Connection Overview
Options 8.22 K95, CU320-2 PN Control Unit 8.22.2 Connection overview Figure 8-30 Overview of connections for the CU3202 PN Control Unit (without cover) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 421 Options 8.22 K95, CU320-2 PN Control Unit Figure 8-31 Interface X140 and measuring sockets T0 to T2 - CU320-2 PN (view from below) NOTICE Malfunctions or damage to the Option Board by pulling and pluging it during operation Withdrawing and inserting the Option Board during operation can damage it or cause it to malfunction.
Page 422: Connection Example
Options 8.22 K95, CU320-2 PN Control Unit 8.22.3 Connection example Figure 8-32 Connection example, CU320-2 PN Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 423: X55 Customer Terminal Strip
Options 8.22 K95, CU320-2 PN Control Unit Note Power supply for the digital inputs In the circuit example, the power for the digital inputs (terminals -X122 and -X132) is supplied from the internal 24 V supply of the Control Unit (terminal -X124). The two groups of digital inputs (optocoupler inputs) each have a common reference potential (reference ground M1 or M2).
Page 424 Options 8.22 K95, CU320-2 PN Control Unit The customer terminal block- X55 is installed in the cabinet together with the CU320-2 Control Unit. The digital inputs/outputs of the Control Unit can be used via terminal blocks - X55-X122 and -X55-X132. Note Internally wired interfaces Interfaces -X1, -X2, -X3, and -X4 are wired within the cabinet and are not available for...
Page 425 Options 8.22 K95, CU320-2 PN Control Unit Pin assignment of customer terminal block –X55 Figure 8-34 Pin assignment of customer terminal block -X55 (example: Motor Module Cabinet Module (chassis format)) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 426: X41 Ep Terminal / Temperature Sensor Connection
Options 8.22 K95, CU320-2 PN Control Unit 8.22.4.2 X41 EP terminal / temperature sensor connection Table 8- 29 Terminal block X41 on the customer terminal block X55 Terminal Function Technical specifications EP M1 Supply voltage: 24 V DC (20.4 to 28.8 V) (enable pulses) Current consumption: 10 mA EP +24 V...
Page 427: X46 Brake Control And Monitoring
Options 8.22 K95, CU320-2 PN Control Unit Note The temperature sensor connection can be used for motors that are equipped with a KTY84- 1C130 or PTC probe in the stator windings. Note EP terminals only for Safety Integrated Basic Functions The function of the EP terminals is only available when Safety Integrated Basic Functions are enabled.
Page 428: X122 Digital Inputs/Outputs
Options 8.22 K95, CU320-2 PN Control Unit 8.22.4.4 X122 digital inputs/outputs Table 8- 31 Terminal block X122 on the customer terminal block X55 Terminal Designation Technical specifications DI 0 Voltage (max.): -30 to +30 V DC Typical power consumption: 9 mA at 24 V DI 1 Electrical isolation: reference potential is terminal M1 DI 2...
Page 429 Options 8.22 K95, CU320-2 PN Control Unit Note Ensuring the function of digital inputs An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M1 must be connected. This is achieved through one of the following measures: 1.
Page 430: X132 Digital Inputs/Outputs
Options 8.22 K95, CU320-2 PN Control Unit 8.22.4.5 X132 digital inputs/outputs Table 8- 32 Terminal block X132 on the customer terminal block X55 Terminal Designation Technical specifications DI 4 Voltage (max.): -30 to +30 V DC Typical power consumption: 9 mA at 24 V DI 5 Electrical isolation: reference potential is terminal M2 DI 6...
Page 431: X100 - X103 Drive-Cliq Interface
Options 8.22 K95, CU320-2 PN Control Unit Note Ensuring the function of digital inputs An open input is interpreted as "low". To enable the digital inputs (DI) to function, terminal M2 must be connected. This is achieved through one of the following measures: 1.
Page 432: X127 Lan (Ethernet)
Options 8.22 K95, CU320-2 PN Control Unit 8.22.6 X127 LAN (Ethernet) Table 8- 34 X127 LAN (Ethernet) Designation Technical specifications Ethernet transmit data + Ethernet transmit data - Ethernet receive data + Reserved, do not use Reserved, do not use Ethernet receive data - Reserved, do not use Reserved, do not use...
Page 433: X140 Serial Interface (Rs232)
Options 8.22 K95, CU320-2 PN Control Unit 8.22.7 X140 serial interface (RS232) The AOP30 operator panel for operating/configuring the device can be connected via the serial interface. The interface is located on the underside of the Control Unit. Table 8- 36 Serial interface (RS232) X140 Designation Technical specifications...
Page 434: T0, T1, T2: Measuring Sockets
Options 8.22 K95, CU320-2 PN Control Unit Note Connection cables The PROFINET interfaces support Auto MDI(X). It is therefore possible to use both crossed and uncrossed cables to connect the devices. For diagnostic purposes, the two PROFINET interfaces are each equipped with a green and a yellow LED.
Page 435: Memory Card
• Do not return the memory card with the Control Unit, but keep it in a safe place so that it can be inserted in the replacement unit. Note Please note that only SIEMENS memory cards can be used to operate the Control Unit. Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 436: Using The Memory Card
Options 8.22 K95, CU320-2 PN Control Unit 8.22.10.1 Using the memory card Description The STARTER commissioning tool is used to store configuration data centrally on the memory card. This ensures that the Control Unit can be simply replaced without the loss of any data if it is defective.
Page 437: Data Functions
Options 8.22 K95, CU320-2 PN Control Unit STARTER setup is possible with native Windows versions with Asian languages only if the Windows XP or Windows 7 software is an MUI version. Acrobat Reader V5.0 or higher is required to open the function diagrams in the online help. Note Requirements in conjunction with STEP 7 If STARTER is used in combination with other STEP 7 components, the requirements for...
Page 438: Slot For The Memory Card
Options 8.22 K95, CU320-2 PN Control Unit 8.22.10.4 Slot for the memory card Slot for the memory card Figure 8-35 Slot for the memory card Note Insertion direction of the memory card Only insert the memory card as shown in the figure above (arrow at top right). Note Possible data loss when returning the Control Unit with memory card When a defective Control Unit is returned, the data on the memory card (parameters,...
Page 439: L08/L09, Motor Reactor / 2 Motor Reactors In Series
Options 8.23 L08/L09, motor reactor / 2 motor reactors in series 8.23 L08/L09, motor reactor / 2 motor reactors in series Availability of option This option is available for the following S120 Cabinet Modules: ● Booksize Cabinet Kits (L08/L09) ● Motor Module in chassis format (L08) Description Motor reactors reduce the voltage stress on the motor windings by reducing the voltage gradients at the motor terminals that occur when motors are fed from drive converters.
Page 440: L10, Dv/Dt Filter Plus Voltage Peak Limiter
Options 8.24 L10, dv/dt filter plus Voltage Peak Limiter Motor connection If the L08 / L09 option is used with Booksize Cabinet Kits, the motor cables are connected to terminal block -X1. Table 8- 41 Maximum conductor cross-section when using motor reactors for Booksize Cabinet Kits Order no.
Page 441 Options 8.24 L10, dv/dt filter plus Voltage Peak Limiter NOTICE Damage to the dv/dt filter from exceeding the maximum output frequency The maximum permissible output frequency when using a dv/dt filter is 150 Hz. The dv/dt filter can be damaged if the output frequency is exceeded. •...
Page 442 Options 8.24 L10, dv/dt filter plus Voltage Peak Limiter Restrictions The following restrictions must be taken into account when a dV/dt filter is used: ● The output frequency is limited to no more than 150 Hz. ● Maximum permissible motor cable lengths: –...
Page 443: L13, Main Contactor For Line Connection Modules < 800 A
Options 8.25 L13, main contactor for Line Connection Modules < 800 A Commissioning During commissioning, the dV/dt filter must be logged on using STARTER or via the AOP30 operator panel (p0230 = 2). Note Reset when establishing the factory setting Parameter p0230 is reset when the factory setting is established.
Page 444: L22, Supplied As Standard Without Line Reactor
Options 8.26 L22, supplied as standard without line reactor NOTICE Property damage due to switching the main contactor under load The switching of the main contactor under load may result in increased wear and premature failure of the main contactor. •...
Page 445: L25, Circuit Breaker In Withdrawable Unit Design
Options 8.27 L25, circuit breaker in withdrawable unit design 8.27 L25, circuit breaker in withdrawable unit design Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules Description The circuit breaker in slide-in design is available as an option for Line Connection Modules with rated currents >...
Page 446: L37, Dc Interface Incl. Pre-Charging Input Circuit For The Relevant Dc Link Capacitance
Options 8.28 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.28 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.28.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ●...
Page 447: Dc Interface Incl. Pre-Charging For Booksize Cabinet Kits
Options 8.28 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.28.2 DC interface incl. pre-charging for Booksize Cabinet Kits 8.28.2.1 Important safety precautions The Motor Module can be serviced after it has been disconnected from the DC busbar via the DC interface and after the capacitor discharge time has elapsed.
Page 448: Dc Interface, Principle Of Operation
Options 8.28 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.28.2.2 DC interface, principle of operation The DC interface connects/disconnects the DC busbar and the Motor Module in the Cabinet Kit. This option is implemented with a pre-charging input circuit. A fuse switch disconnector, which is installed as a standard feature between the Motor Module and the DC busbar, as well as pre-charging resistors and contactor disconnectors connect the Motor Module with the DC busbar.
Page 449: Dc Interface Incl. Pre-Charging For Motor Modules In The Chassis Format
Options 8.28 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance Note Switching under load when checkback signal wiring is missing If parameter p0864 is not wired to the checkback signal, it is possible to operate the switch under load.
Page 450: Important Safety Precautions
Options 8.28 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.28.3.1 Important safety precautions The Motor Module can be serviced after it has been disconnected from the DC busbar via the DC interface and after the capacitor discharge time has elapsed. However, the following safety precautions must be observed: WARNING Risk of death resulting from failure to observe the general safety instructions and residual...
Page 451: Accessibility Of The Dc Connection To The Motor Module
Options 8.28 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.28.3.2 Accessibility of the DC connection to the Motor Module Figure 8-36 Front view Figure 8-37 Side view (without side panel) The current-conducting DC busbar behind the DC interface can be accessed once the power block has been removed ("(a)"...
Page 452: Measuring Points For Verifying Isolation From Supply
Options 8.28 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.28.3.3 Measuring points for verifying isolation from supply Figure 8-38 Measuring points at top, example for frame sizes FX and GX Figure 8-39 Measuring point, auxiliary power supply, fan supply bottom, frame sizes FX and GX Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 453: Dc Interface, Principle Of Operation
Options 8.28 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance Figure 8-40 Measuring point, 24 V DC auxiliary power supply, frame sizes FX and GX Take into account additional voltages from options and refer to the circuit diagrams. 8.28.3.4 DC interface, principle of operation Table 8- 46...
Page 454: Commissioning The Dc Interface With Option K90/K95
Options 8.28 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance Note Activate the DC interface only with closed door The DC interface must only be activated when the door is completely closed, otherwise the switch coupling and the door handle could be damaged. The door must only be opened in position "0".
Page 455: L41, Current Transformer Upstream Of Main Switch
Options 8.29 L41, current transformer upstream of main switch Note Switching under load when checkback signal wiring is missing If parameter p0864 is not wired to the checkback signal, it is possible to operate the switch under load. This can shorten the service life of the switch. Note To switch from the "Pre-charging"...
Page 456 Options 8.29 L41, current transformer upstream of main switch Transformation ratio of the current transformer in the Line Connection Module The assignment of the order numbers of the Line Connection Modules to the transformation ratios of the current transformers is shown in the following table. Table 8- 47 Transformation ratios of the current transformers Order no.
Page 457: 8.30 L42/L43/L44, Line Connection Module For Active/ B Asic/Smart Line Modules
Options 8.30 L42/L43/L44, Line Connection Module for Active/   B asic/Smart Line Modules 8.30 L42/L43/L44, Line Connection Module for Active/  B asic/Smart Line Modules Availability of options These options are available for the following S120 Cabinet Modules: ● Line Connection Modules Option L42, Line Connection Module for Active Line Modules This option means that the Line Connection Module is adjusted for connection to an Active Line Module.
Page 458: L45, Emergency Off Pushbutton Installed In The Cabinet Door
Options 8.31 L45, EMERGENCY OFF pushbutton installed in the cabinet door 8.31 L45, EMERGENCY OFF pushbutton installed in the cabinet door Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules Description The EMERGENCY OFF pushbutton with protective collar is integrated in the cabinet door of the Line Connection Module.
Page 459: L50, Cabinet Lighting With Service Socket
Options 8.32 L50, Cabinet lighting with service socket 8.32 L50, Cabinet lighting with service socket Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules Description With option L50, cabinet lighting is included with an additional service socket for integrated service socket for grounding plug (connector type F) according to CEE 7/4.
Page 460: L55, Cabinet Anti-Condensation Heating
Options 8.33 L55, cabinet anti-condensation heating 8.33 L55, cabinet anti-condensation heating Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ●...
Page 461: L61/L62, L64/L65, Braking Units
Options 8.34 L61/L62, L64/L65, braking units CAUTION Risk of injury when hot surfaces on the cabinet anti-condensation heating are touched During operation, the cabinet anti-condensation heating can reach high temperatures and cause burns if touched. • Allow the cabinet anti-condensation heating to cool down before starting any work. •...
Page 462: Interfaces
Options 8.34 L61/L62, L64/L65, braking units The Braking Modules are installed in the air outlet channel of the Basic Line Module, Smart Line Module, Active Line Module, or Motor Module. During the braking process, the kinetic energy is converted into heat in the externally mounted braking resistor.
Page 463 Options 8.34 L61/L62, L64/L65, braking units X21 digital inputs/outputs Table 8- 53 Terminal strip X21 Terminal Designation Technical specifications Shield Shield connection for terminals 2 to 6 High signal level: +15 ... 30 V current consumption: 2 ... 15 mA DI inhibit input Low signal level: -3 ...
Page 464: S1 - Threshold Switch
Options 8.34 L61/L62, L64/L65, braking units Commissioning/configuration If a Control Unit is not being used (option K90/K95), then the four signals of terminal block - X55-X132 must be wired to the corresponding Control Unit or to the customer interface -X55. 8.34.3 S1 - Threshold switch The response threshold at which the braking module is activated and the DC link voltage...
Page 465 Options 8.34 L61/L62, L64/L65, braking units Note Positions of the threshold switches The threshold switches for the braking modules are positioned on the panel as follows: • Braking modules for frame sizes FX, FB, GX, and GB: Position "1" is up; position "2" is down •...
Page 466: Braking Module
Options 8.34 L61/L62, L64/L65, braking units 8.34.4 Braking Module Braking module for frame sizes FX, FB Figure 8-41 Braking module for Active Line Module / Motor Module, frame size FX and for Basic Line Module, frame size FB Note Connection of interfaces With this braking module, the R1 and DCPA interfaces use the same connection.
Page 467 Options 8.34 L61/L62, L64/L65, braking units Braking module for frame sizes GX, GB Figure 8-42 Braking module for Smart Line Module / Active Line Module / Motor Module, frame size GX and for Basic Line Module, frame size GB Note Connection of interfaces With this braking module, the R1 and DCPA interfaces use the same connection.
Page 468: Example Connection Of Braking Module
Options 8.34 L61/L62, L64/L65, braking units Braking module for frame sizes HX and JX Figure 8-43 Braking module for Smart Line Module / Active Line Module / Motor Module, frame sizes HX and JX 8.34.5 Example connection of Braking Module The connections between the Braking Module and the DC link and control terminal strip -X21 are made in the factory.
Page 469: Braking Resistors
Options 8.34 L61/L62, L64/L65, braking units Figure 8-44 Example connection of Braking Module 8.34.6 Braking resistors Description The excess energy of the DC link is dissipated via the braking resistor. The braking resistor is connected to a braking module. The braking resistor is positioned outside the cabinet or switchgear room.
Page 470 Options 8.34 L61/L62, L64/L65, braking units Dimension drawings Figure 8-45 Dimension drawing for braking resistor 25 kW, 125 kW (option L61 / L64) Figure 8-46 Dimension drawing for braking resistor 50 kW, 250 kW (option L62 / L65) Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 471 Options 8.34 L61/L62, L64/L65, braking units Safety instructions WARNING Risk of death from fire when installation is inadequate When installation is inadequate (failure to observe the cooling clearances or insufficient distances from combustible objects), there is a risk of fire leading to death or serious injury. •...
Page 472: Technical Specifications
Options 8.34 L61/L62, L64/L65, braking units Thermostatic switch Table 8- 55 Thermostatic switch connection Terminal Function Thermostatic switch connection Thermostatic switch connection Max. connectable cross-section #16 AWG (1.5 mm²) WARNING Risk of death from fire when thermostatic switch evaluation is not available When evaluation of the thermostatic switch is not available, there is a risk of fire leading to death or serious injury.
Page 473: L87, Insulation Monitoring
Options 8.35 L87, insulation monitoring Dimensions of the braking resistors Table 8- 57 Dimensions of the braking resistors Unit 25 kW resistor 50 kW resistor (option L61/L64) (option L62/L65) Width inch (mm) 19 (485) 19 (485) Height inch (mm) 24 (605) 52 (1325) Depth inch (mm) 29 (740)
Page 474 Options 8.35 L87, insulation monitoring Description On ungrounded systems (IT systems), the insulation monitor checks the entire electrically- connected circuit for insulation faults. The insulation resistance as well as all insulation faults from the line supply to the motors in the Cabinet Modules are detected Two response values (between 1 kΩ...
Page 475 Options 8.35 L87, insulation monitoring Table 8- 58 Meaning of the controls and displays on the insulation monitor Position Meaning INFO key: Requests standard information/ ESC key: Back menu function TEST key: Brings up self-test/ Arrow key up: Parameter change, scroll function RESET button: Deletes insulation and fault messages (A-Isometer only) Arrow key down: Parameter change, scroll function Menu key: Brings up menu system/...
Page 476: M06, Base 4" (100 Mm) High, Ral 7022
Options 8.36 M06, base 4" (100 mm) high, RAL 7022 Note Additional information Detailed and comprehensive instructions and information for the insulation monitor can be found in the accompanying operating instructions. These operating instructions are available as additional documentation on the customer DVD supplied with the device. 8.36 M06, base 4"...
Page 477: M07, Cable Marshalling Compartment 8" (200 Mm) High, Ral 7035
Options 8.37 M07, cable marshalling compartment 8" (200 mm) high, RAL 7035 Connection to the foundation To connect the cable marshalling compartment to the foundation, four holes for M12 screws are provided. These are in line with the holes in the cabinet. The fixing dimensions are specified in the dimension drawings.
Page 478 Options 8.37 M07, cable marshalling compartment 8" (200 mm) high, RAL 7035 Table 8- 61 Components of the cable marshalling compartment Component Connection element Fixing elements 1 x cable marshalling compartment On the cabinet: element The cabinet's cable marshalling compartment is shipped pre-assembled.
Page 479: M21, Enclosure Ip21
Options 8.38 M21, enclosure IP21 8.38 M21, enclosure IP21 8.38.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ●...
Page 480: Installation
Options 8.38 M21, enclosure IP21 Note Installing the canopy or top hat at an early stage We recommended that you attach the canopy or top hat at an early stage to prevent foreign bodies from entering the cabinet units. 8.38.2 Installation Installing a canopy to increase the degree of protection to IP21 (option M21) ②...
Page 481 Options 8.38 M21, enclosure IP21 Figure 8-50 Installing a canopy Cabinet Modules NEMA Manual, 04/2014, A5E03586450A...
Page 482: M23/M43/M54, Enclosure Ip23 (Nema1 Filtered)/Ip43/Ip54 (Nema12 Ventilated)
Options 8.39 M23/M43/M54, enclosure IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated) 8.39 M23/M43/M54, enclosure IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated) 8.39.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ●...
Page 483 Options 8.39 M23/M43/M54, enclosure IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated) Note Installation of a fan in the top hat In the Line Connection Module with option L43 and in the Booksize Base Cabinet, a fan is installed in the top hat for enclosure NEMA1 filtered (IP23), IP43 and NEMA12 ventilated (IP54).
Page 484: Installation
Options 8.39 M23/M43/M54, enclosure IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated) 8.39.2 Installation Preparatory steps ● Remove the crane transport aids if installed (-> see the section "Mechanical installation"). ● Remove the perforated cover on the top of the cabinet (if installed). Attaching the hood Figure 8-52 Installed hood...
Page 485 Options 8.39 M23/M43/M54, enclosure IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated) 1. Options M43 and M54 only: Use the sealing tape provided to attach the contact surfaces of the hood to the top of the cabinet. Figure 8-53 Hood with attached sealing tape 2.
Page 486 Options 8.39 M23/M43/M54, enclosure IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated) 3. Fit the top hat to the top of the cabinet at the positions specified (fixing points of the crane transport aid). ① 4. Attach the original M12 roof screws from above at the rear side. 5.
Page 487 Options 8.39 M23/M43/M54, enclosure IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated) Figure 8-56 View with closed cabinet door Note Mounting the hoods in a side-by-side configuration If cabinet units are installed in a side-by-side configuration, the hoods must be flush-mounted in a line across the cabinet units. Note Additional information See also the section "Maintenance and servicing", "Replacing the filter mats"...
Page 488: M26/M27, Side Panels Installed On Right And Left
Options 8.40 M26/M27, side panels installed on right and left 8.40 M26/M27, side panels installed on right and left Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ●...
Page 489: M51, Motor Reactor Terminal Connection
Options 8.41 M51, Motor reactor terminal connection 8.41 M51, Motor reactor terminal connection Availability of option This option is available for the following S120 Cabinet Modules: ● Booksize Cabinet Kits Description In connection with option M77 (version without component support plates and without additional control components), option L08/L09 (motor reactor / 2 motor reactors in series) allows the motor cables to be connected directly to the motor reactor.
Page 490: M59, Closed Cabinet Door, Air Inlet From Below Through Floor Opening
Options 8.42 M59, closed cabinet door, air inlet from below through floor opening 8.42 M59, closed cabinet door, air inlet from below through floor opening Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ●...
Page 491: M60, Additional Shock Protection
Options 8.43 M60, additional shock protection 8.43 M60, additional shock protection Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ●...
Page 492: Connecting The Cables To The Emc Shield Bus
Options 8.45 M77, Version without component support plates and without additional control components Description With option M70, an EMC shield bus is incorporated for the use of shielded power cables for power cables and motor supply cables. The cable shields for the cables routed to the cabinet must be connected to the EMC shield bus in accordance with EMC guidelines.
Page 493: M80 To M87, Dc Busbar System
Options 8.46 M80 to M87, DC busbar system Table 8- 64 Conductor cross-section when connecting motor cables directly to the Booksize Motor Module Order no. Power in kW (HP) Conductor cross-section in mm² 6SL3720- (AWG) 1TE21-0AB0 4.8 (5) 1.5 ... 6 (16 ... 10) 1TE21-8AB0 9.7 (10) 1.5 ...
Page 494 Options 8.46 M80 to M87, DC busbar system Note Current intensity of the DC busbar The required current intensity of the DC busbar depends on the individual plant configuration. For this reason, a fixed DC busbar thickness is not assigned to the individual Cabinet Modules.
Page 495: M90, Crane Transport Aid (Top-Mounted)
Options 8.47 M90, crane transport aid (top-mounted) 8.47 M90, crane transport aid (top-mounted) Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ● Active Line Modules ●...
Page 496: N52, Dc Link Fuses For Basic Line Modules
Options 8.48 N52, DC link fuses for Basic Line Modules 8.48 N52, DC link fuses for Basic Line Modules Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Modules Description Fuses are installed on the DC side to protect the Basic Line Module. Installation of DC fuses is recommended if the DC current load in the configured drive assembly can be larger than the rated DC link current of the Basic Line Module.
Page 497: P10, Measuring Instrument For Line Values (Installed In The Cabinet Doors)
Options 8.49 P10, measuring instrument for line values (installed in the cabinet doors) 8.49 P10, measuring instrument for line values (installed in the cabinet doors) Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules Description The measuring instrument "DIRIS A40"...
Page 498: P11, Measuring Instrument For Line Values With Profibus Connection (Installed In The Cabinet Door)
Options 8.50 P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door) 8.50 P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door) Availability of option This option is available for the following S120 Cabinet Modules: ●...
Page 499: U90, Ul Listing Per Ul 508A
Options 8.51 U90, UL listing per UL 508A 8.51 U90, UL listing per UL 508A Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ●...
Page 500: Y11, Factory Assembly Into Transport Units
Options 8.53 Y11, factory assembly into transport units 8.53 Y11, factory assembly into transport units Availability of option This option is available for the following S120 Cabinet Modules: ● Line Connection Modules ● Basic Line Modules ● Smart Line Modules ●...
Page 501: Index
Index Terminal blocks X45, X46, X47, 130 X45, X46, X47, 130 Auxiliary power supply system Availability, 78 Accessory kit Description, 79, 244 Original roof screws, 57 Fuse protection, 245 Active Interface Modules Infeed for supplying power, 85 LEDs, 343 Side-by-side installation of cabinet units, 84 Active Line Modules, 30 Cable routing, 115 Connection example, 183...
Page 502 Index LEDs, Motor Module, 341 LEDs, Smart Line Module, 339 Cabinet anti-condensation heating, 460 Replacing, frame size FX, 279 Cabinet light with service socket, 459 Replacing, frame size GX, 282 Cabinet Modules Replacing, frame size HX, 285 Connection overview, 72 Replacing, frame size JX, 288 System structure, 33 Control Unit...
Page 503 Index Installation altitudes over 6,600 ft and up to 16,500 Filter mats, replacing, 254 ft (2,000 m to 5,000 m) above MSL, 39 Floor levelness, 50 Permissible output current as a function of the Forming the DC link capacitors, 325 ambient temperature, 39 Foundation, 58 Derating factors...
Page 504 Index K73, 389 Technical specifications, 144 K76, 390 Versions, 138 K82, 392 X30, 106 K87, 393 X40, 106 K88, 395 X50, 106 K90, 397 Line Modules, 28 K94, 418 Line reactor, 444 K95, 419 Line supply Cable routing, 105 Lockout/Tagout, 17 LV HRC fuses, 319 L08/L09, 439 L10, 440...
Page 505 Index X41 EP terminal / temperature sensor G20, 350 connection, 222 G33, 353 X46, 224 G56, 363 X55, 222 K01 - K05, 363 Motor Modules in booksize format K08, 365 Configuration, 202 K46, 366 Description, 201 K48, 372 Duty cycle, 212 K50, 377 Integration, 201 K51, 386...
Page 506 Index Options Control Interface Module, frame size JX, 288 Active Line Modules, 193 Control Unit, 290 Auxiliary Power Supply Modules, 246 Cylindrical fuses, 318 Basic Line Modules, 161 DC fuses, frame size HX, JX, 316 Booksize format Motor Modules, 207 DC fuses, frame sizes FX, GX, 315 Line Connection Modules, 143 DC interface, 321...
Page 507 Serial interface (RS232), 365, 413, 433 Storage, 45 Serial number, 325 Support, 5 Servicing, 250 System data Shipping and handling indicators, 51 SINAMICS S120 Cabinet Modules, 36 Shock indicator, 51 System structure, 33 Tilt indicator, 51 Shock indicator, 51 Shock protection, 491 Side panels, 488...
Page 508 Index X46, 130 X46 (brake control and monitoring), 224 U90, 499 X46 (power supply for SITOP), 245 U91, 499 X46 Brake control and monitoring, 405, 427 UL listing per UL 508A, 499 X47, 130 Ungrounded system, 92 X47 (for tapping the 230 V 1 ph. AC voltage), 245 Cable routing, 106 X50 ("circuit breaker"...

Siemens SINAMICS S120 Device Manual

1 Basic Safety Instructions

2 System Overview

3 Mechanical Installation

4 Electrical Installation

5 Cabinet Modules

6 Maintenance and Servicing

7 Diagnostics

8 Options

Quick Links

Related Manuals for Siemens SINAMICS S120

Summary of Contents for Siemens SINAMICS S120