Page 1 SINAMICS S120 Combi Equipment Manual· 05/2010 SINAMICS...
Page 3 SINAMICS S120 Combi Preface ___________________ System overview ___________________ Line-side power components SINAMICS ___________________ S120 Combi Power Modules S120 ___________________ SINAMICS S120 Combi External fan unit ___________________ Topology rules for DRIVE- CLiQ Manual ___________________ Motor Modules Booksize Compact as expansion axes...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Preface
Further links for downloading files from Service & Support ● Researching documentation online Information on DOConCD and direct access to the publications in DOConWeb. ● For customizing documentation based on Siemens content using My Documentation Manager (MDM), see http://www.siemens.com/mdm My Documentation Manager provides you with a range of features for creating your own machine documentation ●...
Page 6 SINAMICS S Catalogs SINAMICS S120 Manuals Configuring/installation • • SINAMICS S120 Combi Manual SINUMERIK 828D PPU Manual • SINAMICS S120 Combi List Manual Commissioning • • SINUMERIK 828D Turning and Milling Commissioning Manual SINAMICS S120 Function Manual FH1 Usage/operation •...
Page 7 If you have any questions (suggestions, corrections) regarding this documentation, please fax or e-mail us at: +49 9131 98 2176 E-mail E-mail to: docu.motioncontrol@siemens.com A fax form is available in the appendix of this document. Internet address for SINAMICS http://www.siemens.com/sinamics. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 8 ● on the Internet: http://support.automation.siemens.com under the Product/Order number 15257461 ● at the relevant regional office of the I DT MC Business Unit of Siemens AG The EC Declaration of Conformity for the Low Voltage Directive can be found/obtained ● on the Internet http://support.automation.siemens.com...
Page 9 Measurements may only be taken on boards when the measuring device is grounded (via protective conductors, for example) or the measuring probe is briefly discharged before measurements are taken with an isolated measuring device (for example, touching a bare metal enclosure). SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 10 According to EN 61800-5-1 and UL 508 only safely isolated protective extra-low voltages of the electronic modules may be connected to all connections and terminals. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 11 Operating the equipment in the immediate vicinity (< 1.8 m) of mobile telephones with a transmitter power of > 1 W may cause the equipment to malfunction. Explanation of symbols Table 2 Symbols Symbol Meaning Protective earth (PE) Ground (e.g. M 24 V) Functional ground Equipotential bonding SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 12 – Influence of electrostatic charging – Induction of voltages in moving motors – Operating and/or ambient conditions not within the scope of the specification – Condensation / conductive contamination – External influences / damage SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 13 5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly. For more information about residual risks of the power drive system components, see the relevant chapters in the technical user documentation. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 14 Preface SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 15: Table Of Contents
Table of contents Preface ..............................5 System overview............................21 SINAMICS S120 Combi components ..................21 System data ..........................23 Standards.............................25 Line-side power components ........................29 Introduction ..........................29 Information on the disconnector unit....................30 Overcurrent protection by means of line fuses and circuit breakers..........30 Line supply connection via residual-current devices ..............33...
Page 16 Motor Modules Booksize Compact as expansion axes ................123 Description ..........................123 Safety information ........................123 Interface description........................126 6.3.1 Overview ........................... 126 6.3.2 Connection example ......................... 128 6.3.3 X1 Motor connection ......................... 129 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 17 Removing the front cover and opening the DC link cover on the S120 Combi ......169 Connecting the DC link busbars and 24 V busbars ..............171 Connecting an additional component ..................173 Additional system components ......................175 Terminal Module TM54F......................175 9.1.1 Description ..........................175 9.1.2 Safety information ........................176 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 18 10.1.3.2 DRIVE-CLiQ interface X500...................... 213 10.1.3.3 X520 encoder system interface ....................214 10.1.3.4 X524 Electronics power supply....................215 10.1.3.5 Meaning of LEDs on the Sensor Module Cabinet-Mounted SMC20 ........215 10.1.4 Dimension drawing........................216 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 19 12.3 Directives ...........................244 12.4 Notes on electromagnetic compatibility (EMC)................245 12.5 Equipotential bonding ........................246 12.6 24 V DC supply ..........................247 12.6.1 General information ........................247 12.6.2 24 V supply and connection of the components ................249 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 20 Replacing the fan on the Control Supply Module ..............283 13.4 Cleaning the S120 Combi heat sink..................284 13.5 Forming the DC link capacitors....................286 Appendix..............................289 List of abbreviations ........................289 Index..............................301 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 21: System Overview
● Additional system components and encoder system connections to expand the functionality and to handle various interfaces for encoders and process signals. The SINAMICS S120 Combi is intended for installation in a control cabinet. It sets itself apart as a result of the following properties: ●...
Page 22 System overview 1.1 SINAMICS S120 Combi components Figure 1-1 Connection example, S120 Combi 4 axes Power Module with 2 expansion axes (maximum expansion stage) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 23: System Data
System overview 1.2 System data System data Technical data The following technical data apply for SINAMICS S120 Combi Power Modules. Electrical data Line connection voltage 3-ph. 380 V AC -10 % to 3-ph. 480 V AC +10 % Above 2000 m installation altitude, refer to the characteristic...
Page 24 Relative air humidity 5 % to 95 % Oil mist, salt mist, formation of ice, moisture condensation, dripping, spraying, splashing water, and water jets not permissible Certificates Declarations of Conformity CE (Low Voltage and EMC Directives) Approvals cURus SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 25: Standards
DIN EN 60204-1 VDE 0113-1 EN 60228 Conductors for cables and insulated leads IEC 60228 DIN EN 60228 VDE0295 EN 60269-1 Low-voltage fuses; IEC 60269-1 Part 1: General requirements DIN EN 60269-1 VDE 0636-1 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 26 Part 2: General requirements - Rating specifications for low-voltage adjustable frequency a.c. DIN EN 61800-2 power drive systems VDE 0160-102 EN 61800-3 Adjustable-speed electrical power drive systems; IEC 61800-3 Part 3: EMC - Requirements and specific test methods DIN EN 61800-3 VDE 0160-103 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 27 Industrial Control Equipment CSA C22.2 No. 142 Process Control Equipment UL 508C Power Conversion Equipment CSA C22.2 No. 14 Industrial Control Equipment * The technical requirements in the standards listed are not necessarily identical. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 28 System overview 1.3 Standards SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 29: Line-Side Power Components
● Line contactor (this is required for electrical isolation) ● Line filter ● Line reactor (always required) The line connection for a SINAMICS S120 Combi comprises in addition to the regionally required protective devices, an optional line filter and a line reactor: Figure 2-1...
Page 30: Information On The Disconnector Unit
< 65 kA Table 2- 2 Recommended LV HRC line fuses (gL) and circuit breakers for S120 Combi Power Modules Infeed Recommended line fuse Recommended circuit breaker 16 kW 3NA3814 3RV1031-4FA10 20 kW 3NA3822 3RV1041-4JA10 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 31 It is not permissible to overdimension fuses as this can result in significant levels of danger and also faults. Note The devices can be connected to line supplies up to 480 V , which can supply a maximum of 65 kA symmetrical ("prospective current" according to EN 60269-1). SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 32 Fuse and plant conditions such as loop resistance and short-circuit power must be harmonized to one another so that the limit curve is not exceeded. This guarantees the shock-hazard protection. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 33: Line Supply Connection Via Residual-Current Devices
● Only one residual-current circuit breaker may be connected in series (cascading is not possible). ● Switching elements (line disconnector, contactors) for connecting and disconnecting the drive line-up have max. 35 ms delay time time between the closing/opening of the individual main contacts. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 34: Overvoltage Protection
Connecting a residual-current operated circuit breaker Recommendation SIEMENS selectively switching AC/DC-sensitive residual-current circuit breakers in accordance with EN 61009-1 of the 5SM series (e.g. 5SM3646-4 or 5SM3646-4+5SW3300 with an auxiliary disconnector (1 NC contact / 1 NO contact) for a rated current of 63 A and rated fault current of 0.3 A (see catalog "BETA Modular Installation Devices - ET B1")).
Page 35: Line Filters
Cu as part of a multi-core supply cable with appropriate strain relief DANGER Risk of electric shock A hazardous voltage is still present for up to 5 minutes after the power supply has been switched off. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 36 CE/EMC-compliant before the machines are placed in the market. Note If a high-voltage test is conducted with alternating voltage in the system, the existing line filters must be disconnected in order to obtain accurate measurements. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 37: Interface Description
Line filter for S120 Combi Either the upper or lower PE screw can be used for the connection. One of the screws remains unused. "Looping-through" the protective connection to the line reactor is not permissible. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 38: Line/Load Connection
Grounding bolt for M5 ring cable lug according to DIN 46234 6 Nm 1) see Chapter "Control cabinet installation and EMC / connection system" - screw terminal 6 Note The line filter 6SL3000-0BE21-6DA1 can be used for all S120 Combi Power Modules. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 39: Dimension Drawing
Power loss Dimensions (W x H x D) 50 x 420 x 226 Weight, approx. Degree of protection IP20 1) For an overview, see the power loss tables in chapter Control cabinet installation SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 40: Line Reactors
Only the line reactors described in this Manual must be used. The following can occur if line reactors are used that have not been approved for SINAMICS S120 Combi by SIEMENS: - The infeed in the S120 Combi may be damaged/destroyed.
Page 41: Connection Description
Grounding studs for M6 ring cable lugs Grounding studs for M6 ring cable lugs according to DIN 46234 according to DIN 46234 1) see Chapter "Control cabinet installation and EMC / connection system" - screw terminal 7 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 42: Dimension Drawings
Line-side power components 2.7 Line reactors 2.7.4 Dimension drawings Figure 2-7 Dimension drawing of line reactor for S120 Combi (16 kW infeed), all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 43: Technical Data
Dimensions (W x H x D) 219 x 176 x 120 219 x 176 x 130 Weight 10.7 10.9 Degree of protection IP20 IP20 1) For an overview, see the power loss tables in chapter Control cabinet installation SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 44: Line Connection Versions
● Direct operation of the line connection components on the line supply ● Operating line connection components via an autotransformer ● Operating line connection components via an isolating transformer Figure 2-9 Overview of line connection versions SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 45: Operating Line Connection Components On The Line Supply
Operating line connection components on the line supply The SINAMICS S120 Combi drive system is designed to be directly connected to TN, TT, and IT line supplies with a rated voltage of 3-ph. 380 V to 3-ph. 480 V AC.
Page 46: Operation Of The Line Connection Components Via A Transformer
If the system fault level is too low, this can result in faults at the integrated infeed of the SINAMICS S120 Combi Power Modules. It can also cause faults and damage to other equipment and devices that are connected at the same line connection point as the S120 Combi Power Module.
Page 47 Dimensioning and selecting the matching transformer for several loads An S120 Combi Power Module with integrated infeed and other loads / machines are connected to the matching transformer. Figure 2-11 Operating several loads through a matching transformer SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 48 16 kW S120 Combi Power Module: S = 0.82 MVA = 820 kVA K line K line From S the required rated power of the matching transformer can be calculated. K transformer SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 49 = 1.27 • 16 kW = 21 kVA According to b) > S ⇒ S is decisive The matching transformer requires a rated power S of 25 kVA for a short-circuit voltage u of 3%. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 50 = 1.27 • 16 kW = 21 kVA According to b) > S ⇒ S is decisive The matching transformer requires a rated power S of 34 kVA for a short-circuit voltage uk of 3%. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 51 21 kVA for a short-circuit voltage u of 1%. Note for the matching transformer can be reduced by reducing u . In the examples listed above, the power drawn from other loads has not been taken into account. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 52: Operation Via A Matching Transformer
To ensure protective separation an isolation transformer must be used for voltages greater than 3-ph. 480 V AC + 10 %. Application example: ● The motor insulation must be protected from excessive voltages. Figure 2-12 Operation via an autotransformer SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 53 1U1 / 1U3 / 1V1 / 1V3 / 1W1 / 1W3 / 2U1 / 2V1 / 2W1 / N 1U1 to 1W1 = 480 V input, 1U3 to 1W3 = 440 V input, 2U1 to 2W1 = 400 V output, N = neutral point SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 54: Operation Via An Isolation Transformer
CAUTION If the line supply voltage is greater than 480 V +10 %, it is not permissible to use an autotransformer. An isolating transformer must be used to ensure protective separation. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 55 Line-side power components 2.8 Line connection versions Figure 2-13 Operation via an isolation transformer SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 56 Input voltage, 3-ph. 240 V AC - 220 V AC - 200 V AC ± 10 %; 50 Hz – 5 % to 60 Hz + 5 % Rated input current [A] 138.5 Max. conn., primary [mm Short-circuit voltage u 2.43 2.59 Order No. 4BU4395-0SB0_-0C 4BU4795-0SC5_-0C SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 57: Dimension Drawings Of The Transformers
1) The rated power only applies to transformers with isolated windings (not to autotransformers). Table 2- 12 Dimensions 4AP27, part 2 Type Fastening Max. no. of terminals According to DIN 41308-4 per side 24 A 32 A 60 A 4AP27 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 58 1) The rated power only applies to transformers with isolated windings (not to autotransformers). Table 2- 14 Dimensions 4AU30 to 4AU39, part 2 Type Max. no. of terminals per side 18 A 23 A 43 A 81 A 4AU36 4AU39 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 59 3UIS 220/120 12.5 4BU54 63; 71 3UIS 305/125 4BU55 3UIS 305/140 4BU58 112; 125; 140 3UIS 395/150 4BU60 3UIS 395/195 1) The rated power only applies to transformers with isolated windings (not to autotransformers). SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 60: Technical Specifications Of The Transformers
Installation and operating conditions that deviate from these values, influence the permissible continuous loads. For example, a lower ambient temperature of 30 °C enables a higher utilization. Figure 2-17 Load characteristics in relation to the ambient temperature SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 61 Figure 2-18 Load characteristics in relation to the installation altitude The mentioned transformers have a neutral point that can be loaded with 10 %. They are mainly designed for secondary-side symmetrical supply systems. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 62 Line-side power components 2.8 Line connection versions SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 63: S120 Combi Power Modules
Introduction 3.1.1 Description The SINAMICS S120 Combi The S120 Combi is a Power Module with integrated infeed, Motor Modules (inverter) for 3 or 4 axes and a TTL encoder evaluation for the spindle. The S120 Combi is available in the following versions for various current ratings: ●...
Page 64 The S120 Combi Power Module is switched off if its internal temperature becomes too high. An operating hours counter for the internal fan is available via the software in parameter P0254 (infeed). SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 65: Module Versions
Overview of the order numbers of the approved SINUMERIK 828D controls PPU version Keyboard Order number (without CNC software) 240.2 Vertical 6FC5370-4AT20-0AA0 (Turning) 6FC5370-4AM20-0AA0 (Milling) 241.2 Horizontal 6FC5370-3AT20-0AA0 (Turning) 6FC5370-3AM20-0AA0 (Milling) 260.2 Vertical 6FC5370-6AA20-0AA0 261.2 Horizontal 6FC5370-5AA20-0AA0 280.2 Vertical 6FC5370-8AA20-0AA0 281.2 Horizontal 6FC5370-7AA20-0AA0 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 66: Expansion Axes That Can Be Connected
DANGER If cables are not connected to terminals X1 (line connection) and X2 (motor connection - spindle), then touch protection according to degree of protection IP20 to EN 60529 is not guaranteed. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 67 In order to limit the line harmonics to an appropriate level for additional loads, the system fault level at the infeed point must be at least a factor 70 higher than the rated power of the integrated infeed. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 68 CAUTION The total length of the power cables (motor feeder cables etc.) must not exceed 175 m. CAUTION Only cables from Siemens may be used for DRIVE-CLiQ connections. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 69 Operation without the line reactor is not permissible. Note After installation, the seal on the optional fan unit must be checked to ensure that it tightly seals. Additional sealing can be used, if necessary. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 70: Interface Description
S120 Combi Power Modules 3.3 Interface description Interface description 3.3.1 Overview diagrams Figure 3-1 S120 Combi 3 axes Power Module SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 71 S120 Combi Power Modules 3.3 Interface description Figure 3-2 S120 Combi 3 axes Power Module: View from the top SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 72 S120 Combi Power Modules 3.3 Interface description Figure 3-3 S120 Combi 3 axes Power Module: View from below SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 73 S120 Combi Power Modules 3.3 Interface description Figure 3-4 S120 Combi 4 axes Power Module SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 74 S120 Combi Power Modules 3.3 Interface description Figure 3-5 S120 Combi 4 axes Power Module: View from the top SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 75 S120 Combi Power Modules 3.3 Interface description Figure 3-6 S120 Combi 4 axes Power Module: View from below SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 76: Connection Example
S120 Combi Power Modules 3.3 Interface description 3.3.2 Connection example Figure 3-7 Connection example for an S120 Combi 3 axes Power Module SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 77: X1 Line Connection
Terminal strip X2 spindle (18 A, 24 A and 30 A Motor Modules) Terminal Technical specifications Motor connection Max. connectable cross-section: 10 mm Type: Screw terminal 6 (see Chapter "Control cabinet installation and EMC / connection system") Tightening torque: 1.5 - 1.8 Nm PE connection SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 78 Type: Screw terminal 5 (see Chapter "Control cabinet installation and EMC / connection system") PE connection Tightening torque: 1.5 - 1.8 Nm (only for 4 axes Power Module) Note The total length of the power cables must not exceed 175 m. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 79: X11 Brake Connection
The voltage tolerances of the motor holding brakes (24 V ± 10%) must be taken into account. Note The motor brake must be connected via connector X11. The BR- cable must not be connected directly to electronics ground (M). SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 80: X12/X13 Fan Connection
When connecting a customer's own fan unit using 2-core cables, terminals 1 and 2 must be connected using a jumper. Note When connecting a customer's own fan unit using 3-core cables, the white core (fault signal) can be connected to terminal 2. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 81: X21/X22 Ep Terminals
EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If these instructions are not complied with, there is a risk of electric shock! NOTICE The KTY temperature sensor must be connected with the correct polarity. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 82: X200-X205 Drive-Cliq Interfaces
If it is necessary to remove the rubber plugs, then we recommend that the guiding frame is disassembled (Torx, slotted screw). As an alternative to disassembling the guiding frame, flat-nosed pliers can be used to remove the rubber plug. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 83: X220 Ttl Encoder
Only temperature sensors that meet the safety isolation specifications contained in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If these instructions are not complied with, there is a risk of electric shock! SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 84 A and the next but one rising edge of ALo-BHi track B. 3) Further information on setting the "Zero pulse active time" can be found in the following: References: SINAMICS S120 Function Manual (FH1), tolerant encoder monitoring for SMC30 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 85 Max. cable length as a function of the encoder current drawn For encoders without Remote Sense the permissible cable length is restricted to 100 m (reason: the voltage drop depends on the cable length and the encoder current). SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 86 3.3 Interface description Figure 3-9 Signal characteristic of track A and track B between two edges: Time between two edges with pulse encoders Figure 3-10 Position of the zero pulse to the track signals SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 87: X224 24 V Dc Plug
Ground Electronics ground The 24 V DC plug belongs to the scope of delivery Max. connectable cross-section: 6 mm Type: Screw terminal 5 (see Chapter "Control cabinet installation and EMC / connection system") SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 88: Meaning Of The Leds On The S120 Combi
3.3.11 Meaning of the LEDs on the S120 Combi The SINAMICS S120 Combi has two LEDs to display the status of the components. The software assigns a priority to the status signals from the individual components. The most important and/or most informative status is output for the complete S120 Combi.
Page 89: Dimension Drawings
SINAMICS S120 Function Manual Drive Functions (FH1) SINUMERIK 828D Turning and Milling Commissioning Manual Dimension drawings Figure 3-11 Dimension drawing of the S120 Combi 3 axes Power Module, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 90: Installation
The installation cut-outs shown below are for any S120 Combi Power Module and the external fan unit. The drilling patterns differ by the number and width of the expansion axes. Select the appropriate drilling pattern corresponding to your individual design. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 91 3.5 Installation Figure 3-13 Dimensions for the installation cut-outs and drilling patterns for an S120 Combi Power Module with external fan unit, reinforcement plates and expansion axes, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 92: Installing The Reinforcement Plates For An S120 Combi Power Module
Initially tighten by hand (0.5 Nm), then tighten with 1.8 Nm Table 3- 17 Installing the reinforcement plates Guide the lefthand reinforcement plate Locate the reinforcement plate on the Screw the reinforcement plate at the into the cut-out mounting panel top and bottom SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 93 Screw the reinforcement plate at the plate into the cut-out mounting panel top and bottom When installing the reinforcement plates, it is important to observe alignment. Figure 3-14 Alignment of the reinforcement plates SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 94 Power Module and the external fan unit are closed. If the reinforcing plates are incorrectly fixed, this can result in an excessively high heat sink temperature and cause the S120 Combi Power Module to prematurely trip. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 95: Installing An S120 Combi Power Module
2. Locate the S120 Combi Power Module 3. Initially tighten the M6 nuts by hand (0.5 Nm). 4. Tighten the nuts in the specific sequence (1 to 4) with 10 Nm Figure 3-16 Installing an S120 Combi Power Module SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 96: Electrical Connection
Cable cross-section in mm A in mm and (inches) 4 x 1.5 (2.17 +0.12 4 x 2.5 (2.17 +0.12 4 x 4 (2.17 +0.12 4 x 6 (2.17 +0.08 4 x 10 (2.17 +0.08 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 97: Line Supply Cable
The shield clamp does not provide strain relief. Strain relief for the power cable must be separately realized using a suitable measure. CAUTION When using unshielded power cables, the shield clamp must not be used, as otherwise the unshielded single cores could be damaged. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 98: Power Cables For Motors
Power cable with connection cables for the motor holding brake ③ Connector for the motor holding brake NOTICE The shield clamp does not provide strain relief. Strain relief for the power cable must be separately realized using a suitable measure. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 99: Signal Cables At The Ep Terminals
● Strip the insulation from the signal cables and crimp on end sleeves to the individual cores ● Connect the cores to the EP terminals (screw terminals) ● Connect the signal cable shields as shown below. Figure 3-20 Signal cables connected with the correct shield support SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 100: Technical Data
ACrms Peak current (l ACrms Rated power for 540 V DC link voltage for 600 V DC link voltage Pulse frequency, feedrate 1 Output voltage 0 - 0.7 x DC link voltage ACrms SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 101 SCCR at 480 V Fuses (UL) Type AJT Class J AJT 35 AJT 35 AJT 60 Rated current Resulting rated short-circuit SCCR at 480 V at 600 V Cooling method External air cooling SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 102 0 - 0.7 x DC link voltage ACrms Feedrate 1 Rated output current (I ACrms Base-load current (I 10.3 base ACrms Intermittent duty current (l ) 40 % ACrms Peak current (l ACrms SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 103 Total power loss (including electronics losses) internal external Max. ambient temperature Without derating °C With derating °C DC link voltage 460 – 720 Overvoltage trip 820 ± 2 % Undervoltage trip 380 ± 2 % SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 104 Chapter "Control cabinet installation". 3) For an overview, see the power loss tables in Chapter "Control cabinet installation" 4) Source of supply: Ferraz Shawmut, http://de.ferrazshawmut.com SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 105: Characteristics
S120 Combi Power Modules 3.7 Technical data 3.7.1 Characteristics Rated duty cycles, infeed Figure 3-21 Rated duty cycles, infeed SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 106 S120 Combi Power Modules 3.7 Technical data Rated duty cycles, spindle and feedrate Figure 3-22 Rated duty cycles, spindle and feedrate Derating characteristics Figure 3-23 Rated power as a function of the temperature SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 107 S120 Combi Power Modules 3.7 Technical data Figure 3-24 Output current as a function of the installation altitude Figure 3-25 Voltage derating as a function of the installation altitude SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 108 S120 Combi Power Modules 3.7 Technical data SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 109: External Fan Unit
2 A and is short-circuit and ground-fault proof. The following functions are available when using the external fan unit: ● Operating hours counter (p0251) ● Setting the maximum operation time (P0252) ● Evaluating fault signals SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 110: Overview
● Connection cables with 4-pin connector ● Double fan ● Fan support plate ● Air baffle plate Figure 4-1 External fan unit When a fan fails, the complete external fan unit must be replaced. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 111: Dimension Drawing
External fan unit 4.3 Dimension drawing Dimension drawing Figure 4-2 Dimension drawing of the external fan unit, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 112: Installation
2. Mount the fan unit as shown below. 3. Connect the power supply cables of the fan unit to the S120 Combi Power Module. – Cable A to terminal X12 – Cable B to terminal X13 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 113 External fan unit 4.4 Installation Initially, tighten the nuts by hand: 0.5 Nm Then tighten the nuts with a tightening torque of 1.8 Nm in the specified mounting sequence 1 to 5. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 114 S120 Combi to prematurely trip. WRONG: S120 Combi and external fan unit without CORRECT: S120 Combi and external fan unit with installed reinforcement plates reinforcement plates SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 115: Technical Data
6SL3161-0EP00-0AA0 Unit Value Input voltage 20.4 - 28.8 Power consumption Electronics current consumption at 24 V DC Volumetric rate of air flow Dimensions (W x H x D) 258 x 104 x 86 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 116 External fan unit 4.5 Technical data SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 117: Topology Rules For Drive-Cliq
X200 of a Single Motor Module or Double Motor Module X102 X500 of the Terminal Module TM54F X500 of the Hub Modules (DMx20) 1) when using a TM54F, the DMx20 is connected in series at the TM54F via the DRIVE-CLiQ interface X501 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 118 Feedrate 3 at the S120 Combi (4 axes Power Modules) X504 Feedrate 1st expansion axis at the Motor Module X505 Feedrate 2nd expansion axis at the Motor Module 1) only if a TM54F is not being used SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 119: Connection Examples
5.1 Connection examples Connection examples Examples of the DRIVE-CLiQ wiring for operation with 5 axes Figure 5-1 DRIVE-CLiQ wiring with TTL encoder for an S120 Combi 4 axes Power Module and two Single Motor Modules SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 120 Topology rules for DRIVE-CLiQ 5.1 Connection examples Figure 5-2 DRIVE-CLiQ wiring with TTL encoder for an S120 Combi 4 axes Power Module and a Double Motor Module SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 121 Topology rules for DRIVE-CLiQ 5.1 Connection examples Figure 5-3 DRIVE-CLiQ wiring with angular encoder for an S120 Combi 4 axes Power Module and two Single Motor Modules SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 122 Topology rules for DRIVE-CLiQ 5.1 Connection examples SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 123: Motor Modules Booksize Compact As Expansion Axes
DC-link discharge voltage A DC-link discharge voltage danger notice in the relevant national language must be attached to all of the components. A set of labels in 16 languages is supplied with the component. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 124 The tightening torque of the DC-link busbar screws (1.8 Nm, tolerance +30 %) must be checked before commissioning. After transportation, the screws must be tightened. CAUTION Only cables from Siemens may be used for DRIVE-CLiQ connections. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 125 The DC power supply should be set to 26 V. This ensures that the supply voltage for the brake remains within the permissible range when the following conditions are fulfilled: • Use of Siemens three-phase motors • Use of Siemens MOTION-CONNECT power cables • Motor cable lengths: max. 70 m SINAMICS S120 Combi...
Page 126: Interface Description
Motor Modules Booksize Compact as expansion axes 6.3 Interface description Interface description 6.3.1 Overview Figure 6-1 Single Motor Modules Booksize Compact 3 A, 5 A, and 9 A SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 127 Motor Modules Booksize Compact as expansion axes 6.3 Interface description Figure 6-2 Double Motor Modules Booksize Compact 2 x 1.7 A, 2 x 3 A, 2 x 5 A SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 128: Connection Example
Motor Modules Booksize Compact as expansion axes 6.3 Interface description 6.3.2 Connection example Figure 6-3 Connection example, Single Motor Modules Booksize Compact 3 A to 18 A and Double Motor Modules Booksize Compact 1.7 A to 5 A SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 129: X1 Motor Connection
Single Motor Module with a rated output current of 3 A to 18 A Threaded hole M5/3 Nm Double Motor Module with a rated output current of 1.7 A to 5 A Threaded hole M5/3 Nm 1) For ring cable lugs in accordance with DIN 46234 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 130: X12 Motor Brake Connection
Only protective extra-low voltages (DVC A) that comply with EN 60204-1 must be connected to all connections and terminals between 0 and 48 V DC. The voltage tolerances of the motor holding brakes (24 V ± 10 %) must be taken into account. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 131: X21/X22 Ep Terminals / Temperature Sensor Motor Module
Only temperature sensors that meet the safety isolation specifications contained in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If these instructions are not complied with, there is a risk of electric shock! SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 132: X200-X203 Drive-Cliq Interface
Reserved, do not use Reserved, do not use + (24 V) Power supply M (0 V) Electronics ground Blanking plate for DRIVE-CLiQ interfaces included in the scope of delivery; blanking plate (50 pieces) Order number: 6SL3066-4CA00-0AA0 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 133: Meaning Of The Leds On The Motor Module Booksize Compact
Red / Orange DANGER Hazardous DC link voltages may be present at any time regardless of the status of the "DC link" LED. The warning information on the components must be carefully observed! SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 134: Dimension Drawings
Dimension drawing of Motor Module in booksize compact format 3 A, 5 A, and 9 A, all dimensions in mm and (inches) Table 6- 6 Motor Modules Booksize Compact 3 A, 5 A, and 9 A Motor Module type Order number 6SL3420-1TE13-0AAx 6SL3420-1TE15-0AAx 6SL3420-1TE21-0AAx SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 135 Dimension drawing of Motor Module in booksize compact format 18 A, all dimensions in mm and (inches) Table 6- 7 Motor Module Booksize Compact 18 A Motor Module type Order number 18 A 6SL3420-1TE21-8AAx SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 136 Double Motor Modules Booksize Compact 2 x 1.7 A, 2 x 3 A, and 2 x 5 A Double Motor Module type Order number 2 x 1.7 A 6SL3420-2TE11-0AAx 2 x 3 A 6SL3420-2TE13-0AAx 2 x 5 A 6SL3420-2TE15-0AAx SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 137: Installation
Motor Modules Booksize Compact as expansion axes 6.5 Installation Installation Installing a Motor Module Booksize Compact Figure 6-7 Installing a Motor Module Booksize Compact with internal air cooling SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 138: Technical Data
1) Default for 400 V line supplies; undervoltage trip threshold can be reduced by a maximum of 80 V and is adjusted to the parameterized line voltage. 2) For an overview, see the power loss tables in chapter Control cabinet installation SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 139 1) Default for 400 V line supplies; undervoltage trip threshold can be reduced by a maximum of 80 V and is adjusted to the parameterized line voltage. 2) For an overview, see the power loss tables in chapter Control cabinet installation SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 140: Characteristics
Rated duty cycles Motor Modules Booksize Compact Figure 6-8 Duty cycle with initial load Figure 6-9 Duty cycle without initial load Figure 6-10 S6 duty cycle with initial load with a duty cycle duration of 600 s SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 141 S6 duty cycle with initial load with a duty cycle duration of 60 s Figure 6-12 Peak current duty cycle with initial load Figure 6-13 Duty cycle with 60 s overload with a duty cycle duration of 300 s SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 142 Figure 6-14 Duty cycle with 30 s overload with a duty cycle duration of 300 s Derating characteristics for Motor Modules Booksize Compact Figure 6-15 Output current as a function of the ambient temperature SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 143 Output current as a function of the pulse frequency for the Motor Module ≤ 5 A Figure 6-17 Output current as a function of the pulse frequency for the Motor Module ≥ 9 A SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 144 Motor Modules Booksize Compact as expansion axes 6.6 Technical data Figure 6-18 Output current as a function of the installation altitude Figure 6-19 Voltage derating as a function of the installation altitude SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 145: Dc Link Components
For this purpose, the drive system must be completely disconnected from the line supply and the motors must be in standstill position. The cable between the braking module and the braking resistor is limited to 10 m. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 146: Safety Information
The cooling clearances of 80 mm above and below the components must be observed. Note If braking resistors other than 6SN1113-1AA00-0DA0 and 6SL3100-01BE31-0AAx as described in Chapter "Braking resistors for Braking Modules", are used then these could be destroyed. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 147: Interface Description
DC link components 7.1 Braking Module 7.1.3 Interface description 7.1.3.1 Overview Figure 7-1 Interface description of Braking Module SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 148: Connection Example
Terminal strip X1 Terminal Designation Technical specifications Braking resistor connection R1 Continued-short-circuit-proof Braking resistor connection R2 Max. connectable cross-section: 4 mm Type: Screw terminal 4 (see Chapter "Control cabinet installation and EMC / connection system") SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 149: X21 Digital Inputs/Outputs
4. Ground and short-circuit. 5. Cover or enclose adjacent components that are still live These tasks must be performed in the above mentioned order prior to maintenance. After maintenance proceed in the reverse order. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 150: Meaning Of The Leds On The Braking Module
The pre-warning for I*t monitoring is output as a high level on reaching 80 % of the maximum braking resistor ON time. Only braking resistors approved by Siemens for this component are identified automatically. 7.1.3.5 Meaning of the LEDs on the Braking Module...
Page 151: Dimension Drawing
DC link components 7.1 Braking Module 7.1.4 Dimension drawing Figure 7-3 Dimension drawing of Braking Module, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 152: Installation
DC link components 7.1 Braking Module 7.1.5 Installation Figure 7-4 Methods of installing Braking Modules with/without spacer elements SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 153: Technical Data
The braking resistor can become very hot. Consequently, it must be installed so that it cannot be touched or, if this is not possible, an appropriate warning notice must be attached to it. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 154: Dimension Drawings
Braking resistor 6SL3100-1BE31-0AA0 is supplied without a connection cable (4 mm The maximum cable length for both braking resistors is 10 m. 7.1.7.2 Dimension drawings Figure 7-5 Dimension drawing of braking resistor 0.3 kW / 25 kW, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 155 DC link components 7.1 Braking Module Figure 7-6 Dimension drawing of braking resistor 1.5 kW / 100 kW, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 156: Technical Data
[W] continuous braking power of braking resistor [W] peak braking power of braking resistor Table 7- 6 Example of duty cycles Unit 6SN1113–1AA00–0DA0 6SL3100–1BE31–0AAx Short duty cycle Long duty cycle Short duty cycle Long duty cycle 11.5 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 157: Control Supply Module Csm
The Control Supply Module can either be operated individually or in a parallel connection with a maximum of 10 devices. The switchover between single and parallel operation is realized in a no-current state using a DIP switch on the upper side of the module. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 158: Safety Information
After transportation, the screws must be tightened. CAUTION The DC link lateral covers are supplied as standard with the components; they can also be ordered separately, if required (order no.: 6SL3162-5AA00-0AA0). SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 159: Interface Description
DC link components 7.2 Control Supply Module CSM 7.2.3 Interface description 7.2.3.1 Overview Figure 7-8 Interface description: control supply module SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 160: Connection Examples
The CSM must be connected to the S120 Combi Power Module and the expansion axes via the DC link busbars as well as also via the 24 V busbars. The red 24 V connector from the Completion Kit provided must be inserted under all circumstances. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 161 DC link components 7.2 Control Supply Module CSM Figure 7-9 Connection example of Control Supply Module CSM in single operation SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 162: X1 Line Connection
Supply voltage 24 - 28.8 V DC Ground Electronics ground The 24 V terminal adapter is supplied as standard Max. connectable cross-section: 6 mm Type: Screw terminal 5 (see Chapter "Control cabinet installation and EMC / connection system") SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 163: X21 Signaling Contact
(overtemperature, wire breakage, short-circuit, etc.) the "not OK" message is present. The Control Supply Module is correspondingly switched off. Table 7- 10 Installing the signaling contact Signaling contact without terminal connector in the delivery Signaling contact, complete with terminal connector condition SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 164: S1 Dip Switch
When delivered, "single operation" is set. Both switches are set to the left. Note The DIP switch must be set to "single operation" when operating the Control Supply Module on the S120 Combi. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 165: Meaning Of The Leds On The Control Supply Module
< 820 V ± 3 % E DC Buffer operation possible Continuous light DC input voltage outside the tolerance range: < 360...380 V or V > 820 V ± 3 % E DC E DC SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 166: Dimension Drawing
DC link components 7.2 Control Supply Module CSM 7.2.4 Dimension drawing Figure 7-11 Dimension Control Supply Module, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 167: Installation
DC link components 7.2 Control Supply Module CSM 7.2.5 Installation Figure 7-12 Methods of installing the Control Supply Module with and without spacer SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 168: Technical Data
< 200 Power loss ride-through (at 400 V Power loss (line supply) Power loss (DC link) Efficiency >83 Weight 1) For an overview, see the power loss tables in chapter Control cabinet installation SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 169: Electrically Connecting Motor Modules And Dc Link Components
Risk of electric shock A hazardous voltage is present for up to 5 minutes after the power supply has been switched off. The front cover may only be removed after this time has expired. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 170 8.2 Removing the front cover and opening the DC link cover on the S120 Combi Remove the two Torx-slotted screws at the front Release the front cover by slightly pressing upwards Remove the front cover Remove the Torx-slotted screw of the DC link cover SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 171: Connecting The Dc Link Busbars And 24 V Busbars
1. Open the protective cover of the components to be connected using a suitable tool (completion kit provided with the components to be connected) 2. Remove the DC link side cover at the connection location Figure 8-1 S120 Combi and Motor Module without DC link covers SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 172 4. Install the red 24 V connector (completion kit of the component to be connected) Figure 8-2 S120 Combi and Motor Module with installed 24 V connector 5. Close the protective cover of the connected component 6. Install the front cover on the S120 Combi SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 173: Connecting An Additional Component
2. Remove the DC link side covers of both components at the connection location Figure 8-3 Prepared Motor Modules to connect the DC link busbars SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 174 Before commissioning the drive line-up, it must be ensured, that: • The DC link side cover is inserted at the outer component (touch protection). • The protective covers of all of the components are closed. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 175: Additional System Components
The operating ranges of the F-DI meet the requirements of EN 61131-2 for Type 1 digital inputs. Note Please note that the F-DIs must take the form of shielded cables if they are > 30 m in length. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 176: Safety Information
Additional system components 9.1 Terminal Module TM54F 9.1.2 Safety information WARNING The ventilation spaces of 50 mm above and below the component must be observed. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 177: Interface Description
Additional system components 9.1 Terminal Module TM54F 9.1.3 Interface description 9.1.3.1 Overview Figure 9-1 Interface description of the TM54F SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 178: Connection Example
Additional system components 9.1 Terminal Module TM54F 9.1.3.2 Connection example Figure 9-2 Connection example off TM54F SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 179: X500 And X501 Drive-Cliq Interface
1) including the current consumption for the digital outputs and to supply the sensor Note The two "+" and "M1" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 180: X520 Sensor Power Supply
F-DI 1 = terminals 4, 5 and 7 Max. connectable cross-section: 1.5 mm² Type: Screw terminal 1 (see Chapter "Control cabinet installation and EMC / connection system") 1) DI: Digital input; M1: Ground reference 2) Pure hardware delay SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 181: X522 Digital Inputs
F-DI 4 = terminals 5, 6 and 9 Max. connectable cross-section: 1.5 mm² Type: Screw terminal 1 (see Chapter "Control cabinet installation and EMC / connection system") 1) DI: Digital input; M1: Ground reference 2) Pure hardware delay SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 182: X523 Digital Outputs
F-DO 0 = terminals 1, 2 and 3 Max. connectable cross-section: 1.5 mm² Type: Screw terminal 1 (see Chapter "Control cabinet installation and EMC / connection system") 1) DI: Digital input; DO: Digital output 2) Pure hardware delay SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 183: X524 Electronics Power Supply
Type: Screw terminal 3 (see Chapter "Control cabinet installation and EMC / connection system") Note The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. The current consumption increases by the value for the DRIVE-CLiQ node. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 184: X525 Digital Outputs
F-DO 1 = terminals 1, 2 and 3: Max. connectable cross-section: 1.5 mm² Type: Screw terminal 1 (see Chapter "Control cabinet installation and EMC / connection system") 1) DI: Digital input; DO: Digital output 2) Pure hardware delay SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 185: X531 Digital Inputs And Dynamically Adjustable Power Supply
For the digital inputs DIx+ to function, the particular reference potential must be connected to input DIx. This is achieved by: 1) Routing the ground reference of the digital inputs as well, or 2) A jumper between DIx and terminal M1. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 186: X532 Digital Inputs
For the digital inputs DIx+ to function, the particular reference potential must be connected to input DIx. This is achieved by: 1) Routing the ground reference of the digital inputs as well, or 2) A jumper between DIx and terminal M1. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 187: X533 Digital Outputs
F-DO 2 = terminals 1, 2 and 3 Max. connectable cross-section: 1.5 mm² Type: Screw terminal 1 (see Chapter "Control cabinet installation and EMC / connection system") 1) DI: Digital input; DO: Digital output 2) Pure hardware delay SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 188: X535 Digital Outputs
F-DO 3 = terminals 1, 2 and 3 Max. connectable cross-section: 1.5 mm² Type: Screw terminal 1 (see Chapter "Control cabinet installation and EMC / connection system") 1) DI: Digital input; DO: Digital output 2) Pure hardware delay SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 189: Meaning Of The Leds On The Terminal Module Tm54F
Inputs x+1 (DI 1+, 3+, .. 19+) can be set individually via parameter p10040 (TM54F). p10040 (TM54F) = 0: Input x+1 is an NC contact. p10040 (TM54F) = 1: Input x+1 is NO contact. Factory setting: p10040 (TM54F) = 0 for all inputs x+1. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 190 Both output lines y+ and y- carry no signal – light Cause and rectification of faults The following reference contains information about the cause of faults and how they can be rectified: SINAMICS S120 Combi List Manual SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 191: Dimension Drawing
Additional system components 9.1 Terminal Module TM54F 9.1.4 Dimension drawing Figure 9-3 Dimension drawing of Terminal Module TM54F, all data in mm and (inches) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 192: Installation
1. The lug on the mounting slide first needs to be pushed down to unlock the slide from the DIN rail. 2. The component can now be tilted forwards and pulled up and off the DIN rail. Figure 9-4 Removal of a component from a DIN rail SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 193: Protective Conductor Connection And Shield Support
If the shielding procedures described and the specified cable lengths are not observed, the machine may not operate properly. NOTICE Only use screws with a permissible mounting depth of 4 - 6 mm. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 194: Technical Data
Output delay • – for "0" to "1" μs – for "1" to "0" μs Power loss 4.5 at 24 V PE/ground connection On enclosure with M4 screw Weight approx. 0.9 Pure hardware delay SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 195: Drive-Cliq Hub Module Dmc20
Alternatively, equipotential bonding can be achieved by means of a conductor (min. 6 mm²), which should be routed parallel to the DRIVE-CLiQ where possible. This involves all distributed DRIVE-CLiQ participants. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 196: Interface Description
Additional system components 9.2 DRIVE-CLiQ Hub Module DMC20 9.2.3 Interface description 9.2.3.1 Overview Figure 9-6 Interface description of the DMC20 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 197: X524 Electronics Power Supply
(50 pieces) Order number: 6SL3066-4CA00-0AA0 Note Only MOTION-CONNECT DRIVE-CLiQ cables may be used to establish connections. The maximum length of MOTION-CONNECT 500 cables is 100 m and of MOTION- CONNECT 800 cables 50 m. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 198: Meaning Of The Led On The Dmc20
= 1. Cause and rectification of faults The following reference contains information about the cause of faults and how they can be rectified: SINAMICS S120 Function Manual (FH1) SINAMICS S120 Combi List Manual SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 199: Dimension Drawing
Additional system components 9.2 DRIVE-CLiQ Hub Module DMC20 9.2.4 Dimension drawing Figure 9-7 Dimension drawing of the DRIVE-CLiQ Hub Module DMC20, all data in mm and (inches) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 200: Installation
1. The lug on the mounting slide first needs to be pushed down to unlock the slide from the DIN rail. 2. The component can now be tilted forwards and pulled up and off the DIN rail. Figure 9-8 Removal of a component from a DIN rail SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 201: Technical Data
Table 9- 19 Technical data of the DMC20 6SL3055-0AA00-6AAx Unit Value Electronics power supply Voltage 24 DC (20.4 – 28.8) Current (without DRIVE-CLiQ 0.15 consumer) PE/ground connection At the housing with M4/1.8 Nm stud Weight SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 202: Drive-Cliq Hub Module External Dme20
Alternatively, equipotential bonding can be achieved by means of a conductor (min. 6 mm²), which should be routed parallel to the DRIVE-CLiQ where possible. This applies to all distributed DRIVE-CLiQ participants. For the DME20 this also applies to the 24 V power supply. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 203: Interface Description
Additional system components 9.3 DRIVE-CLiQ Hub Module External DME20 9.3.3 Interface description 9.3.3.1 Overview Figure 9-9 Interface description of the DME20 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 204: X524 Electronics Power Supply
50 m 2 x 0.75 mm² 100 m 100 m 100 m 100 m 100 m Connected motors with DRIVE-CLiQ encoder, DRIVE CLiQ mounted encoder SME Ta = 55 °C 100 m DRIVE-CLiQ SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 205: X500 - X505 Drive-Cliq Interfaces
(50 pieces) order number: 6SL3066-4CA00-0AA0 Note Only MOTION-CONNECT DRIVE-CLiQ cables may be used to establish connections. The maximum length of MOTION-CONNECT 500 cables is 100 m and of MOTION- CONNECT 800 cables 50 m. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 206: Dimension Drawing
Additional system components 9.3 DRIVE-CLiQ Hub Module External DME20 9.3.4 Dimension drawing Figure 9-10 Dimension drawing of the DRIVE-CLiQ Hub Module External DME20, all data in mm and (inches) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 207: Installation
1. Place the hole drilling template on the contact surface. 2. The contact surfaces must be unpainted metal. 3. Holes Ø5.3 or threads M5 4. Tighten with a tightening torque of 6.0 Nm. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 208: Technical Data
Technical data of the DME20 6SL3055-0AA00-6ABx Unit Value Electronics power supply Voltage 24 DC (20.4 – 28.8) Current (without DRIVE-CLiQ node) 0.15 PE/ground connection Fastened to housing M5 / 6 Nm Degree of protection IP67 Weight SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 209: Specifications For Use With Ul Approval
5 (gray) Not connected internally Pins 1 and 2: jumpered internally Pins 3 and 4: jumpered internally 1) The colors stated refer to the cable specified above SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 210 Additional system components 9.3 DRIVE-CLiQ Hub Module External DME20 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 211: Encoder System Connection
Temperature sensor cables that are routed together with the motor cable must be twisted in pairs and shielded separately. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 212: Interface Description
Encoder system connection 10.1 Sensor Module Cabinet-Mounted SMC20 10.1.3 Interface description 10.1.3.1 Overview Figure 10-1 Interface description of the SMC20 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 213: Drive-Cliq Interface X500
Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use Reserved, do not use GND (0 V) Electronics ground SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 214: X520 Encoder System Interface
Only temperature sensors that meet the safety isolation specifications contained in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If these instructions are not complied with, there is a risk of electric shock! SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 215: X524 Electronics Power Supply
= 1. Red / Orange Cause and rectification of faults The following reference contains information about the cause of faults and how they can be rectified: References: SINAMICS S120 Commissioning Manual (IH1) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 216: Dimension Drawing
Encoder system connection 10.1 Sensor Module Cabinet-Mounted SMC20 10.1.4 Dimension drawing Figure 10-2 Dimension drawing of the Sensor Module Cabinet SMC20, all data in mm and (inches) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 217: Installation
1. The lug on the mounting slide first needs to be pushed down to unlock the slide from the DIN rail. 2. The component can now be tilted forwards and pulled up and off the DIN rail. Figure 10-3 Removal of a component from a DIN rail SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 218: Technical Data
(only for 5 V encoder system power supply). 2) Only possible for SSI encoders with 5 V supply SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 219: Sensor Module External Sme20
Temperature sensor cables that are routed together with the motor cable must be twisted in pairs and shielded separately. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 220: Interface Description
Encoder system connection 10.2 Sensor Module External SME20 10.2.3 Interface description 10.2.3.1 Overview Figure 10-4 Interface description SME20 10.2.3.2 Connection example Figure 10-5 Connection of a direct encoder system via a Sensor Module External (SME) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 221: Drive-Cliq Interface
Current consumption: max. 0.25 A Note Only MOTION-CONNECT DRIVE-CLiQ cables may be used for connections. The maximum cable length for MOTION-CONNECT 500 cables is 100 m and for MOTION-CONNECT 800 cables, 50 m. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 222: Encoder System Interface
Only temperature sensors that meet the safety isolation specifications contained in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If these instructions are not complied with, there is a risk of electric shock! SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 223: Dimension Drawing
Encoder system connection 10.2 Sensor Module External SME20 10.2.4 Dimension drawing Figure 10-6 Dimension drawing of Sensor Module External SME20, all data in mm and (inches), order number 6SL3055-0AA00-5EA3 10.2.5 Installation Figure 10-7 SME20/SME25 installation SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 224: Technical Data
The sample parameters shown are 0.28 mm² cross-section (0.14 mm² supply cores plus 0.14 mm² Remote Sense cores) and 0.64 mm² (0.5 mm² supply cores plus 0.14 mm² Remote Sense cores). SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 225 These can be generally operated using encoder system cables up to 10 m long provided that the total cross-section of the supply core plus Remote Sense cores does not fall below 0.14 mm². SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 226: Sensor Module External Sme25
Direct encoder systems with EnDat 2.1 or SSI with SIN/COS (1 Vpp) incremental signals can be connected, however without reference signal. Neither motor nor encoder data are saved in the SME25. 10.3.2 Interface description 10.3.2.1 Overview Figure 10-9 Interface description SME25 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 227: Connection Example
Current consumption: max. 0.25 A Note Only MOTION-CONNECT DRIVE-CLiQ cables may be used for connections. The maximum cable length for MOTION-CONNECT 500 cables is 100 m and for MOTION-CONNECT 800 cables, 50 m. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 228: Encoder System Interface
Inverse incremental signal A Data* Inverse data EnDat interface, Inverse SSI data Blanking plate for encoder system interface: Pöppelmann GmbH & Co. KG, Lohne, Order No.: GPN 300 F211 connector kits, 17-pin, Order No.: 6FX2003-0SA17 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 229: Dimension Drawing
Encoder system connection 10.3 Sensor Module External SME25 10.3.3 Dimension drawing Figure 10-11 Dimension drawing of Sensor Module External SME25, all data in mm and (inches), order number 6SL3055-0AA00-5HA3 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 230: Installation
10.3.4 Installation Figure 10-12 SME20/SME25 installation Procedure 1. Place the drilling pattern on the bright contact surface 2. Holes Ø 5.3 or threads M5 3. Tighten with a min. torque of 6 Nm. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 231: Technical Data
The sample parameters shown are 0.28 mm² cross-section (0.14 mm² supply cores plus 0.14 mm² Remote Sense cores) and 0.64 mm² (0.5 mm² supply cores plus 0.14 mm² Remote Sense cores). SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 232 These can be generally operated using encoder system cables up to 10 m long provided that the total cross-section of the supply core plus Remote Sense cores does not fall below 0.14 mm². SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 233: Accessories
IP54 according to EN 60529. In addition to the data lines, the power supply contacts of DRIVE-CLiQ are also routed via the coupling. 11.1.2 Safety Information Note Only cables from Siemens may be used for DRIVE-CLiQ connections. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 234: Interface Description
11.1 DRIVE-CLiQ cabinet bushing 11.1.3 Interface description 11.1.3.1 Overview Figure 11-1 DRIVE-CLiQ cabinet bushing Covering cap, Yamaichi, order number: Y-ConAS-24-S IP67 interface according to EN 60529 Mounting holes IP20 or IPXXB interface according to EN 60529 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 235: Dimension Drawing
Accessories 11.1 DRIVE-CLiQ cabinet bushing 11.1.4 Dimension drawing Figure 11-2 Dimension drawing of the DRIVE-CLiQ cabinet bushing, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 236: Installation
11.1 DRIVE-CLiQ cabinet bushing 11.1.5 Installation In order to install the DRIVE-CLiQ cabinet bushing, a cut-out must be made in the control cabinet panel according to the diagram shown below. Figure 11-3 Cut-out for the cabinet SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 237 In order to ensure good electromagnetic compatibility, a good electrical connection must be established between the DRIVE-CLiQ cabinet bushing and the cabinet wall over a large surface area. Figure 11-4 Installing the DRIVE-CLiQ cabinet bushing SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 238: Technical Data
Table 11- 1 Technical data DRIVE-CLiQ cabinet bushing Unit 6SL3066-2DA00-0AA0 Weight 0.165 Degree of protection IP20 or IPXXB acc. to EN 60529 in the electrical cabinet IP54 to EN 60529 outside the electrical cabinet SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 239: Drive-Cliq Coupling
You can find information on the permissible cable length in the chapter "DRIVE-CLiQ signal cables". 11.2.2 Safety information Note Only cables from Siemens may be used for DRIVE-CLiQ connections. 11.2.3 Interface description 11.2.3.1 Overview Figure 11-5 DRIVE-CLiQ coupling...
Page 240: Dimension Drawing
Accessories 11.2 DRIVE-CLiQ coupling 11.2.4 Dimension drawing Figure 11-6 Dimension drawing of the DRIVE-CLiQ coupling, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 241: Installation
3. Insert the DRIVE-CLiQ plugs at both ends of the DRIVE-CLiQ coupling until they latch into place. 11.2.6 Technical data Table 11- 2 Technical data DRIVE-CLiQ coupling Unit 6SL3066-2DA00-0AB0 Weight 0.272 Degree of protection IP67 acc. to EN 60529 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 242 Accessories 11.2 DRIVE-CLiQ coupling SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 243: Cabinet Design And Emc
All information for device selection in this section applies to ● Operation on TN and TT line supply systems with grounded neutral point and grounded phase conductor ● Operation on IT line supply systems SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 244: Safety Information
(Low-Voltage Directive). 2004/108/EC Directive of the European Parliament and Council of December 15, 2004, which repeals directive 89/336/EEC, on the approximation of laws of the member states relating to electromagnetic compatibility (EMC Directive). SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 245: Notes On Electromagnetic Compatibility (Emc)
IT line supplies. ● Observance of information about cable shielding and equipotential bonding. ● Only the recommended Siemens power and signal cables are used ● Only cables from Siemens may be used for DRIVE-CLiQ connections.
Page 246: Equipotential Bonding
6 mm for SMC. These requirements also apply to distributed components located outside the control cabinet. NOTICE Devices can malfunction if the above specifications relating to equipotential bonding are not observed. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 247: 24 V Dc Supply
(≥ 300 mm). DANGER Only safety extra-low voltages (DVC A) that comply with EN 61800-5-1 must be connected to the connections and terminals with ratings of between 0 and 48 V DC. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 248 • Use of Siemens three-phase motors • Use of Siemens MOTION-CONNECT power cables • Motor cable lengths, max. 50 m NOTICE If other consumers are connected to the power supply, connected inductance devices (contactors, relays) must be fitted with suitable overvoltage protection circuits.
Page 249: Supply And Connection Of The Components
Supply Module protects the busbar system when a fault occurs. Additional loads can be connected via the 24 V DC plug. Figure 12-2 Example of a 24 V supply with Control Supply Module SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 250: Overcurrent Protection In The 24 V Solid-State Circuit
● Cable laying method to EN 60204-1 EN 60204-1, Section 14, can be used to determine the overcurrent protection devices. Circuit breakers from the Siemens NSK catalog are recommended as overcurrent protection devices on the primary side, and miniature circuit breakers or SITOP select 6EP1961-2BA00 as overcurrent protection devices on the secondary side.
Page 251 20 A The trip characteristic of the MCBs must be selected to match the loads to be protected and the max. current provided by the power supply unit in the event of a short-circuit. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 252: Typical 24 V Current Consumption Of The Components
3 A (+1 x DRIVE–CLiQ; +1 x brake) 0.75 5 A (+1 x DRIVE–CLiQ; +1 x brake) 0.75 9 A (+1 x DRIVE–CLiQ; +1 x brake) 0.75 18 A (+1 x DRIVE–CLiQ; +1 x brake) 0.75 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 253 Total current consumption SINUMERIK 828D S120 Combi 4 axes Power Module with external fan unit Motor Module 9 A 0.75 0.75 Motor Module 18 A 0.75 0.75 Motor encoder 0.25 1.50 Brake Total: SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 254: Selecting Power Supply Units
480 V AC +10 % DC 300 – 800 See also catalog NC61. WARNING When an external power supply is used, e.g. SITOP, the ground potential must be connected to the protective conductor system (DVC A). SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 255: Cable Shielding And Routing
Ducts made of sheet steel or routing cables between steel sheets (e.g. between the mounting plate and rear wall) should provide adequate shielding. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 256: Signal Cables And 24 V Supply Cables
The connected signal and power cables must be routed to the components in such a way that they do not cover the ventilation slots. CAUTION Unshielded signal cables must not be routed parallel to power cables. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 257: Drive-Cliq Signal Cables
EN 60811-2-1 (mineral oil only) Protective jacket PUR, HD22.10 S2 (VDE 0282, Part 10) Flame retardant EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3 1) The file number is printed on the cable jacket. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 258: Power Cables For Motor
MC500 and MC800 power cables must be used. The permissible cable length is 25 m for rated output currents I from 5 A to 30 A. The total cable length for the complete drive line-up is 175 m. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 259 (VDE 0282, Part 10) Flame retardant EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3 1) The registration number is printed on the cable jacket. 2) The file number is printed on the cable jacket. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 260: Current-Carrying Capacity And Derating Factors For Power Cables And Signal Cables
C cables along walls/panels without conduits and installation ducts Table 12- 12 Derating factors for deviating conditions Ambient temperature [°C] Derating factor according to EN 60204-1 Table D1 1.15 1.08 1.00 0.91 0.82 0.71 0.58 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 261 With a derating factor of 0.91 for 45°C ambient temperature, the current-carrying capacity of the selected power cable decreases to 36.4 A. Result: Under the given boundary conditions, a power cable with a cross-section of 10 mm can be used. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 262: Connection System
With end sleeve, without plastic sleeve 0.25 mm to 4 mm with end sleeve, with plastic sleeve 0.25 mm to 4 mm Stripped length 7 mm Tool Screwdriver 0.6 x 3.5 mm Tightening torque 0.5 to 0.6 Nm SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 263 With end sleeve, without plastic sleeve 1.5 mm to 16 mm with end sleeve, with plastic sleeve 1.5 mm to 16 mm Stripped length 11 mm Tool Screwdriver 1.0 x 4.0 mm Tightening torque 1.5 to 1.8 Nm SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 264: Note On Control Cabinet Cooling
(max. distance approx. 0.5 m). If necessary, it can be installed on the heat sink. You must take into account the following specifications when installing a SINAMICS drive line-up: ● Ventilation clearance ● Wiring and cabling ● Air guidance, air-conditioner SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 265 Line filters 6SL3000-0BE21-6DA1 Line reactors 6SL3100-0EE2x-xAA0 Braking Module 6SL3100-1AE31-0AAx Control Supply Module 6SL3100-1DE22-0AAx SMC20 6SL3055-0AA00-5EAx DMC20 6SL3055-0AA00-6AAx Terminal Module TM54F 6SL3055-0AA00-3BAx Figure 12-3 Cooling clearances for an S120 Combi Power Module with expansion axis SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 266 Cabinet design and EMC 12.9 Note on control cabinet cooling Figure 12-4 Cooling clearances for Motor Modules Booksize Compact SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 267: Ventilation
Cold air must not be allowed to blow directly onto electronic equipment. Note The distance between the discharge opening of the air conditioner and the electronic equipment must be at least 200 mm. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 268 The air guidance and arrangement of the cooling equipment must be chosen in such a way that no condensation can form on the components. If necessary, cabinet enclosure heating may have to be installed. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 269: Dimensioning Climate Control Equipment
∆T = 10 K q = 1644 W - 5.5 W / (m K) * 5 m * 10 K = 871.8 W SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 270: Power Loss Of Components In Rated Operation
Table 12- 17 Overview of power losses at rated operation for SINUMERIK 828D, DC link components and supplementary system components Unit Power loss SINUMERIK 828D SMC20 < 10 SME20/25 < 4 TM54F Braking Module Control Supply Module Line DC link SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 271: Power Losses For S120 Combi Power Modules
Power loss for line filters and line reactors Table 12- 19 Overview of power loss during rated operation for line filters and line reactors Unit Power loss Line filters 16 kW 20 kW Line reactors 16 kW 20 kW SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 272: Electronics Losses Of Power Units
I1: Spindle current [A] (SPINDLE X2) I2: Current of the 1st feed axis (servo X3) I3: Current of the 2nd feed axis (servo X4) I4: Current of the 3rd feed axis (servo X5) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 273 D1: Coefficient to calculate the power loss P1: Infeed power [kW] Table 12- 23 Overview of the coefficients to calculate the power loss P in the partial-load range Line reactor 6SL3100-0EE21-6AA0 (16 kW) 6SL3100-0EE22-0AA0 (20 kW) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 274 Cabinet design and EMC 12.9 Note on control cabinet cooling SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 275: Service And Maintenance
Fax: +49 (0) 9131 98 – 2176 E-mail: docu.motioncontrol@siemens.com Internet Address Up-to-date information about our products can be found on the Internet at the following address: http://www.ad.siemens.de/mc SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 276: Spare Parts
5 shield clamps for motor power cables Shield clamp for EP signal cables Spare parts list, additional components You will find spare parts for all of the other components and modules in the Internet under: http://support.automation.siemens.com/WW/view/de/16612315 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 277: Replacing The Fan
Before replacing the fan, the power supply (400 V AC) must be switched off. A hazardous voltage is still present for up to 5 minutes after the power supply has been switched off. Before removing the component, check that the system is in a no-voltage condition! SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 278 Modules and DC link components") 2. Remove the Torx-slotted screw of the fan cover 3. Remove the fan cover Opened fan compartment 4. Withdraw the connector (gently press the interlock and connector together) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 279 3. Insert the connector (the connector must audibly click into place) 4. Close the fan cover. 5. Fix the Torx-slotted screw on the fan cover 6. Mount the front cover and tighten the screws at the front SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 280: Replacing The Fan On The Motor Modules Booksize Compact
Module width: 50 mm Module width: 75 mm Removing the Motor Module from the drive line-up • Remove the fan cover at the lower side of the Motor Module by releasing the snap hook • SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 281 Service and maintenance 13.3 Replacing the fan Carefully remove the fan • Release and withdraw the connector • SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 282 Before installing the fan, check the air flow direction (the arrow on the fan must point towards the cooling ribs). • Insert the connector until it clicks into place • Installing the fan • Notice! Do not crush the connection cables! Insert the fan cover. • SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 283: Replacing The Fan On The Control Supply Module
2. Remove the component from the drive line-up. 3. Open the device cover (6 TX10 screws) 1. Unlatch and pull out the plug connector 3. Remove the fan 2. Release the 2 Torx screws (TX20) SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 284: Cleaning The S120 Combi Heat Sink
The S120 Combi heat sink should be cleaned at regular intervals using either compressed air or high-pressure water jets. To clean the heat sink, the air baffle plate at the rear of the S120 Combi must be removed as follows: SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 285 Remove the air baffle plate in the direction of the arrow The heat sink can now be cleaned After cleaning the heat sink, the air baffle plate is reinstalled in the reverse sequence. Tightening torque for the screws: 1.8 Nm. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 286: Forming The Dc Link Capacitors
Production year and month Character Year of manufacture Character Month of manufacture 2009 1 to 9 January to September 2010 October 2011 November 2012 December 2013 The serial number is found on the rating plate. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 287 As a result of the DC link capacitors, a hazardous voltage is present for up to 5 minutes after the power supply has been switched off. Work may only be carried out on the components after this time has elapsed. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 288 Service and maintenance 13.5 Forming the DC link capacitors SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 289: Appendix
Appendix List of abbreviations SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 290 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 291 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 292 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 293 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 294 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 295 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 296 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 297 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 298 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 299 Suggested improvements If you come across any misprints in this document, please let us know using this form. We would also be grateful for any suggestions and recommendations for improvement. SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 300 Service and maintenance SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 301: Index
Via LEDs for the S120 Combi Power Module, 88 via LEDs on the Control Supply Module, 165 Via LEDs on the Sensor Module Cabinet SMC20, 215 via LEDs on the Terminal Module TM54F, 189 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 302 Line filter, 35 Line frequency, 23 Line reactors, 40 Line reactors, 40 Motor Modules Booksize Compact, 123 Line supply types, 23 S120 Combi Modules, 169 S120 Combi Power Modules, 66 Sensor Module Cabinet SMC20, 211 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 303 S120 Combi 4 axes Power Module, 102 Sensor Module Cabinet SMC20, 218 Sensor Module External SME20, 224 Sensor Module External SME25, 231 Terminal Module TM54F, 194 Technical support, 275 Terminal Module TM54F, 175 Transport, 23 SINAMICS S120 Combi Manual, Edition 05.2010, 6SL3097-4AV00-0BP0...
Page 304 Siemens AG Subject to change without prior notice Industry Sector © Siemens AG 2010 Drive Technologies Motion Control Systems P.O. Box 3180 91050 ERLANGEN GERMANY www.siemens.com/motioncontrol...

Siemens SINAMICS S120 Combi Equipment Manual

1 System Overview

2 Line-Side Power Components

3 S120 Combi Power Modules

4 External Fan Unit

5 Topology Rules for DRIVE-Cliq

6 Motor Modules Booksize Compact as Expansion Axes

600 DC Link Components

8 Electrically Connecting Motor Modules and DC Link Components

9 Additional System Components

10 Encoder System Connection

11 Accessories

12 Cabinet Design and EMC

13 Service and Maintenance

Appendix

Quick Links

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Summary of Contents for Siemens SINAMICS S120 Combi