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OWNER’S MANUAL XP500 MOTORCYCLE Read this manual carefully before oper- ating this vehicle. XP500 XP500A 2PW-28199-E1...
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EAU72660 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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If you have any further questions, do not hesitate to con- tact your Yamaha dealer. The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first! Yamaha continually seeks advancements in product design and quality. There-...
Table of contents Safety information ......1-1 For your safety – pre-operation checks ..........5-1 Further safe-riding points ....1-5 Description ........2-1 Operation and important riding points..........6-1 Left view .......... 2-1 Right view........2-2 Starting the engine......6-2 Controls and instruments ....
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Table of contents Checking and lubricating the throttle grip and cable....7-25 Lubricating the front and rear brake levers........7-25 Checking and lubricating the centerstand and sidestand ..7-26 Checking the front fork ....7-26 Checking the steering....7-27 Checking the wheel bearings ..7-27 Battery ...........7-28 Replacing the fuses .......7-29 Headlights........7-31 Auxiliary lights........7-32...
Safety information for a list of pre-operation checks. EAU1026B This scooter is designed to carry the operator and a passenger. Be a Responsible Owner The failure of motorists to detect As the vehicle’s owner, you are respon- and recognize scooters in traffic is sible for the safe and proper operation the predominating cause of auto- of your scooter.
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Safety information Protective Apparel help you to avoid an accident. • We recommend that you prac- The majority of fatalities from scooter tice riding your scooter where accidents are the result of head inju- ries. The use of a safety helmet is the there is no traffic until you have become thoroughly familiar with single most critical factor in the preven-...
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Genuine senger, accessories and cargo must Yamaha accessories, which are avail- not exceed the maximum load limit. able only from a Yamaha dealer, have Operation of an overloaded vehicle been designed, tested, and approved could cause an accident.
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Yamaha or should be kept to a minimum. modifications not specifically recom- • Bulky or large accessories may mended by Yamaha, even if sold and seriously affect the stability of installed by a Yamaha dealer. the scooter due to aerodynamic effects.
Safety information Transporting the Scooter EAU57600 Further safe-riding points Be sure to observe following instruc- Be sure to signal clearly when tions before transporting the scooter in making turns. another vehicle. Braking can be extremely difficult Remove all loose items from the on a wet road.
Smart key system EAU61663 Smart key system The smart key system enables the ve- hicle to be operated without using a mechanical key. EWA14704 WARNING Keep implanted pacemakers or cardiac defibrillators, as well as other electric medical devices away from the vehicle mounted 1.
Smart key system EAU61582 Operating range of the smart key system The operating range of the smart key system is about 80 cm (31.5 in) from the center of the handlebars. 1. “SEAT OPEN/ ” switch 2. “OFF/LOCK” switch ECA15763 NOTICE The smart key system uses weak ra- dio waves.
Smart key system or cannot communicate with the EAU61643 Handling of the smart key and vehicle, all switches will be tempo- mechanical key rarily disabled. EWA17952 Placing the smart key in the front WARNING or rear storage compartment may The smart key should be carried ...
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Do not leave the smart key in a smart key system still does not operate, place exposed to direct sun- have a Yamaha dealer check the vehi- light, high temperature or high cle. humidity. Do not grind or attempt to mod-...
Smart key system EAU61673 Smart key You can register up to six smart keys for the same vehicle. See a Yamaha dealer regarding spare smart keys. 1. “ON/OFF” switch 2. Smart key indicator light When the smart key is turned on and...
Smart key system EAU61603 Replacing the smart key battery Replace the battery in the following sit- uations. The smart key system indicator light flashes for about 20 seconds when the power of the vehicle is turned on. When the smart key indicator light 1.
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Smart key system damaged or contaminated by dirt. Dispose of the removed battery in ac- Do not touch the internal cir- cordance with local regulations. cuits and terminals. This may cause malfunctions. 5. Install a new battery as shown. Do not apply excessive force to Note the polarity of the battery.
1. With the smart key on and in oper- and the smart key system indicator ating range, press the “ON/ ” light is flashing, have a Yamaha switch for one second. dealer check the smart key system. 3. The power of the vehicle is turned on once the steering lock is com- pletely released.
Smart key system Be sure to stop the vehicle in a EAU61693 Powering off the vehicle safe place when turning off the To turn the vehicle power off (and stop power. the engine if it is running), with the Without the smart key, the vehicle smart key on and within operating power can be turned off by press-...
Smart key system EAU61612 EAU61683 How to lock the steering Seat opening and closing After moving the vehicle to a safe park- To open the seat ing place, turn off the power of the vehi- cle. Turn the handlebars fully to the left 1.
Smart key system EAU61593 Parking mode Make sure the seat is properly The steering is locked, and the hazard closed before starting off. lights and turn signal lights can be In case of an emergency, the seat turned on, but all other electrical sys- can be opened with a mechanical tems are off.
When the start switch is pushed, the in- dicator light will come on for about one second and then go off. If the indicator light does not come on or go off as nor- mal, have a Yamaha dealer check the vehicle.
Instrument and control functions EAU63551 EAU63564 Tachometer Multi-function display EWA12313 WARNING Be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can distract the operator and increase the risk of an accident.
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Instrument and control functions Clock 1. Clock 1. Clock The multi-function display is equipped with the following: The clock uses a 24-hour time system. a fuel meter The clock displays when the key is a coolant temperature meter turned to “ON”.
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Instrument and control functions the display between the odometer mode and the tripmeter modes in the following order: Odo Trip 1 Trip 2 V-Belt Trip Oil Trip Odo When approximately 3.0 L (0.79 US gal, 0.66 Imp.gal) of fuel remains in the fuel tank, the display will automatically change to the fuel reserve tripmeter mode “Trip F”...
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Instrument and control functions been reset. ECA10022 NOTICE Do not continue to operate the en- Fuel meter gine if it is overheating. The fuel meter indicates the amount of fuel in the fuel tank. The display seg- Oil change indicator “Oil” ments of the fuel meter disappear to- wards “E”...
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“V-Belt” onds and then goes off. 3. If the V-belt replacement indicator does not come on, have a Yamaha dealer check the electrical circuit. Ambient temperature display, aver- age fuel consumption, and instan- taneous fuel consumption modes 1.
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Instrument and control functions For the UK: Average fuel consumption mode Push the “RESET” button to switch the display between the ambient tempera- ture display “Air”, the average fuel con- sumption mode “AVE_ _._ MPG” and the instantaneous fuel consumption mode “MPG”...
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When the display is set to “km/L”, note the code number, and then have a the distance that can be traveled Yamaha dealer check the vehicle. on 1.0 L of fuel under the current ECA11591 NOTICE riding conditions is shown.
Instrument and control functions turn, push this switch to “ ”. When re- EAU1234H Handlebar switches leased, the switch returns to the center Left position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position. EAU12501 Horn switch “...
Instrument and control functions an emergency or to warn other drivers EAU44912 Front brake lever when your vehicle is stopped where it might be a traffic hazard. ECA10062 NOTICE Do not use the hazard lights for an extended length of time with the en- gine not running, otherwise the bat- tery may discharge.
Instrument and control functions EAU44922 EAU63230 Rear brake lever Rear brake lock lever 1. Rear brake lever 1. Rear brake lock lever 2. Brake lever position adjusting dial This vehicle is equipped with a rear 3. “ ” mark brake lock lever to prevent the rear 4.
ABS is operating. However, EAU63591 ABS (for ABS models) special tools are required, so The Yamaha ABS (Anti-lock Brake please consult your Yamaha deal- System) features a dual electronic con- trol system, which acts on the front and ECA20100 rear brakes independently.
Instrument and control functions EAU63691 Fuel tank cap To remove the fuel tank cap 1. Open the lid by pulling the lever up. 1. Match marks 2. Turn the key counterclockwise to the original position, and then re- move it. 3.
Your Yamaha engine has been de- 1. Fuel tank filler tube signed to use regular unleaded gaso- 2. Maximum fuel level line with a research octane number of 3.
10% (E10). Gas- possible fire hazards such as ohol containing methanol grass or other materials that recommended by Yamaha because it easily burn. can cause damage to the fuel system Park the vehicle in a place or vehicle performance problems.
Instrument and control functions EAU63600 EAU63640 Adjusting the rider backrest Helmet holder The rider backrest can be adjusted to the three different positions shown. 1. Shaded projection 2. Helmet holding cable 3. Helmet holder 1. Rider backrest The helmet holder is located under the Adjust the backrest as follows.
Instrument and control functions Rear storage compartment EAU63510 Storage compartments A helmet can be stored in the rear stor- age compartment under the seat. (See Front storage compartment page 3-10 for seat opening and closing To open the storage compartment information.) To store a helmet in the when it is locked, insert the mechanical rear storage compartment, place the...
Instrument and control functions locked inside and the smart key EAU52212 Windshield system may not operate normally. To suit the rider’s preference, the wind- ECA15963 shield height can be changed to one of NOTICE two positions. Do not leave the seat open for ...
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Instrument and control functions 1. Screw 1. Screw 3. Remove the rubber caps. 6. Tighten the screws to the specified torque. WARNING! A loose wind- shield could cause an accident. Be sure to tighten the screws to the specified torque. [EWA15511] Tightening torque: Windshield screw:...
Be sure to fold the rear view mirrors Do not dispose of a damaged or back to their original position before worn-out shock absorber as- riding. sembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. 4-21...
Therefore, check this system regularly and have a Yamaha dealer repair it if it does not function properly. 4-22...
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• If a malfunction is noted, have a 3. Turn the vehicle power on. Yamaha dealer check the system 4. Keep the front or rear brake applied. before riding. 5. Push the “ON/ ”...
Instrument and control functions EAU49453 Auxiliary DC jack EWA14361 WARNING To prevent electrical shock or short- circuiting, make sure that the cap is installed when the auxiliary DC jack is not being used. ECA15432 NOTICE 1. Auxiliary DC jack The accessory connected to the 5.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
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• Tighten if necessary. Instruments, lights, • Check operation. — signals and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch • If system is not working correctly, have Yamaha dealer 4-22 check vehicle.
This model is equipped with: there is a control or function you do not a lean angle sensor to stop the en- understand, ask your Yamaha dealer. gine in case of a turnover. In this EWA10272 case, the display will indicate error...
Operation and important riding points EAU61552 ECA21980 Starting the engine NOTICE ECA10251 If the engine warning light or the NOTICE warning light (for ABS- See page 6-5 for engine break-in in- equipped models) does not come on structions prior to operating the ve- and then go off as explained above, hicle for the first time.
Operation and important riding points EAU45093 EAU16782 Starting off Acceleration and deceleration 1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the centerstand. The speed can be adjusted by opening and closing the throttle.
Operation and important riding points Rear EAU16794 Braking EWA10301 WARNING Avoid braking hard or suddenly (especially when leaning over to one side), otherwise the scooter may skid or overturn. Railroad crossings, streetcar rails, iron plates on road con- struction sites, and manhole covers become extremely slip- pery when wet.
The vehicle can now be operated nor- mally. ECA10311 NOTICE Keep the engine speed out of the tachometer red zone. If any engine trouble should oc- cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.
Operation and important riding points EAU63740 Parking When parking, turn the vehicle power off, and then turn the smart key off. EWA10312 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EAU63321 Periodic maintenance chart for the emission control system...
Periodic maintenance and adjustment EAU64031 General maintenance and lubrication chart ODOMETER CHECK OR READINGS MAINTENANCE JOB ITEM X 1000 km X 1000 mi Air filter element • Replace. • Clean. V-belt case air filter elements ...
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Periodic maintenance and adjustment ODOMETER CHECK OR READINGS MAINTENANCE JOB ITEM X 1000 km X 1000 mi Drive pulley and 13 * • Lubricate. drive axle • Check bearing play and steering for roughness. 14 * Steering bearings •...
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Periodic maintenance and adjustment ODOMETER CHECK OR READINGS MAINTENANCE JOB ITEM X 1000 km X 1000 mi Moving parts and • Lubricate. cables • Check operation. • Check throttle grip free play, 28 * Throttle grip ...
Periodic maintenance and adjustment EAU18773 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1.
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Periodic maintenance and adjustment 3. Remove the panel as shown. 3. Install the quick fastener. Panel C To remove the panel Remove the screws, and then pull the panel backward and upward. To install the panel 1. Insert the tabs on the upper left and right sides of the panel.
Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode erosion and excessive carbon or other deposits, it should be replaced.
Periodic maintenance and adjustment EAU1985E Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart.
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Periodic maintenance and adjustment 1. Engine oil level check window 1. Engine oil drain bolt 2. Maximum level mark 2. O-ring 3. Minimum level mark 3. Gasket 4. If the engine oil is below the mini- 5. Check the O-ring for damage and mum level mark, add sufficient oil replace it if necessary.
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Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) An oil filter wrench is available at a Yamaha dealer. 9. Install the engine oil drain bolt and its new gasket, and then tighten 7. Apply a thin coat of clean engine the bolt to the specified torque.
Periodic maintenance and adjustment lubricates the clutch), do not EAU20071 Coolant mix any chemical additives. Do The coolant level should be checked not use oils with a diesel speci- before each ride. In addition, the cool- fication of “CD” or oils of a high- ant must be changed at the intervals er quality than specified.
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Periodic maintenance and adjustment corrosion. If water has been added to the coolant, have a Yamaha dealer check the anti- freeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. [ECA10473] 1. Floorboard mat 4.
Periodic maintenance and adjustment element installed, otherwise the EAU52031 Replacing the air filter element piston(s) and/or cylinder(s) may The air filter element should be re- become excessively worn. [ECA10482] placed at the intervals specified in the 5. Install the air filter case cover by in- periodic maintenance and lubrication stalling the screws.
(a). To decrease the en- gine idling speed, turn the screw in 3.0–5.0 mm (0.12–0.20 in) direction (b). Periodically check the throttle grip free play and, if necessary, have a Yamaha dealer adjust it. 1. Idle adjusting screw Engine idling speed: 1100–1300 r/min...
Therefore, it must be adjusted by a Yamaha dealer is essential to maintain the tires in good at the intervals specified in the periodic condition at all times and replace them maintenance and lubrication chart.
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Old and aged tires shall be glass fragments in it, or if the sidewall is checked by tire specialists to ascertain cracked, have a Yamaha dealer re- their suitability for further use. place the tire immediately. 7-18...
If any Always make sure that the valve damage is found, have a Yamaha caps are securely installed to dealer replace the wheel. Do not prevent air pressure leakage. attempt even the smallest repair to Use only the tire valves and ...
Rear 1. No brake lever free play There should be no free play at the brake lever ends. If there is free play, have a Yamaha dealer inspect the brake system. EWA14212 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.
(b). WARNING! If proper adjustment cannot be obtained as described, 1. Wear indicator groove have a Yamaha dealer make this ad- 2. Wear indicator justment. [EWA16151] 3. Rubber boot...
Insufficient brake fluid may al- have a Yamaha dealer replace the low air to enter the brake sys- brake pads as a set. tem, reducing braking performance.
Clean the filler cap before re- EAU22733 Changing the brake fluid moving. Use only DOT 4 brake Have a Yamaha dealer change the fluid from a sealed container. brake fluid at the intervals specified in Use only the specified brake flu- ...
Drive belt slack Checking and lubricating the cables The drive belt slack should be checked and adjusted by a Yamaha dealer at The operation of all control cables and the intervals specified in the periodic the condition of the cables should be maintenance and lubrication chart.
Front brake lever be checked before each ride. In addi- tion, the cable should be lubricated by a Yamaha dealer at the intervals speci- fied in the periodic maintenance chart. The throttle cable is equipped with a rubber cover. Make sure that the cover is securely installed.
EWA10742 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Otherwise, the centerstand or ECA10591 sidestand could contact the ground NOTICE and distract the operator, resulting If any damage is found or the front in a possible loss of control.
If there is play in the wheel ward and backward. If any free hub or if the wheel does not turn play can be felt, have a Yamaha smoothly, have a Yamaha dealer check dealer check or repair the steering.
IES OUT OF THE REACH OF CHILDREN. To charge the battery 1. Negative battery lead (black) Have a Yamaha dealer charge the bat- 2. Positive battery lead (red) tery as soon as possible if it seems to 3. Battery have discharged. Keep in mind that the...
Periodic maintenance and adjustment ing the battery, connect the EAU54025 Replacing the fuses positive lead before connecting The main fuse box and the fuse box, the negative lead. [ECA21910] which contains the fuses for the individ- 4. After installation, make sure that ual circuits, are located under panel B.
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Periodic maintenance and adjustment For XP500 For XP500A 1. Signaling system fuse 1. Spare fuse 2. Ignition fuse 2. ABS solenoid fuse 3. Parking lighting fuse 3. ABS motor fuse 4. Radiator fan motor fuse 4. Headlight fuse 5. Fuel injection system fuse 5.
Headlights check the electrical system. This model is equipped with LED-type headlights. If a headlight does not come on, have a Yamaha dealer check its electrical cir- cuit. ECA16581 NOTICE Do not affix any type of tinted film or stickers to the headlight lens.
This model is equipped with an LED- auxiliary lights. type tail/brake light. If an auxiliary light does not come on, If the tail/brake light does not come on, have a Yamaha dealer check it. have a Yamaha dealer check it. 7-32...
Replacing a front turn signal Rear turn signal light bulb light bulb If a rear turn signal light does not come on, have a Yamaha dealer check the 1. Place the scooter on the center- electrical circuit or replace the bulb. stand.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your scooter re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have 1. Screw the necessary tools, experience, and know-how to service the scooter prop- 2.
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(See page 7-28.) If the smart key system does not work after checking the above-mentioned items, have a Yamaha dealer check the smart key system. Refer to emergency mode on page 7-38 on how to start the engine without using the smart key.
Check the vehicle. compression. 4. Compression The engine does not start. There is compression. Have a Yamaha dealer check the vehicle. Operate the electric starter. There is no Have a Yamaha dealer check the vehicle. compression. 7-36...
Start the engine. If the engine overheats again, The coolant level is have a Yamaha dealer check and repair the cooling system. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Periodic maintenance and adjustment The smart key system indicator EAU61545 Emergency mode light on the speedometer will come When the smart key is lost, damaged, on for three seconds to indicate or its battery has discharged, the vehi- the transition to emergency mode. cle can still be turned on and the engine started.
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Periodic maintenance and adjustment light will start to flash. 10 seconds during the identifica- tion number input process. When the smart key system indi- cator light is allowed to flash 10 or more times. 8. Press the “ON/ ” switch while the smart key system indicator light is Release the “SEAT OPEN/ ”...
Be Rust and corrosion can develop even if sure to consult a Yamaha dealer for high-quality components are used. A advice on what products to use be- rusty exhaust pipe may go unnoticed fore cleaning the vehicle.
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Scooter care and storage structed. Also, thoroughly rinse pounds for plastic may leave the area off with water, immedi- scratches on the windshield. ately dry it, and then apply a cor- Test the product on a small hid- rosion protection spray. den part of the windshield to Improper cleaning can damage make sure that it does not leave...
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Consult a Yamaha dealer for ad- 3. To prevent corrosion, it is recom- vice on what products to use. mended to apply a corrosion pro- ...
Scooter care and storage head so that the electrodes are EAU36554 Storage grounded. (This will limit spark- ing during the next step.) Short-term d. Turn the engine over several Always store your scooter in a cool, dry times with the starter. (This will place and, if necessary, protect it coat the cylinder walls with oil.) against dust with a porous cover.
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Scooter care and storage storing the scooter.
Specifications Dimensions: Engine oil quantity: EAU69993 Oil change: Overall length: 2.70 L (2.85 US qt, 2.38 Imp.qt) 2200 mm (86.6 in) With oil filter removal: Overall width: 2.90 L (3.07 US qt, 2.55 Imp.qt) 775 mm (30.5 in) Coolant quantity: Overall height: 1420/1475 mm (55.9/58.1 in) Coolant reservoir (up to the maximum level...
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Specifications Front tire: Specified brake fluid: DOT 4 Type: Front suspension: Tubeless Size: Type: 120/70R15M/C 56H Telescopic fork Manufacturer/model: Spring: DUNLOP/GPR-100F M Coil spring Rear tire: Shock absorber: Hydraulic damper Type: Wheel travel: Tubeless 120 mm (4.7 in) Size: Rear suspension: 160/60R15M/C 67H Manufacturer/model: Type:...
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Specifications Turn signal indicator light: Engine trouble warning light: ABS warning light: LED (XP500A) Smart key system indicator light: Fuse(s): Main fuse: 40.0 A Headlight fuse: 10.0 A Signaling system fuse: 15.0 A Ignition fuse: 7.5 A Parking lighting fuse: 10.0 A Radiator fan motor fuse: 15.0 A...
These identification numbers are needed when registering the vehicle with the authorities in your EAU26442 Engine serial number area and when ordering spare parts from a Yamaha dealer. VEHICLE IDENTIFICATION NUM- BER: ENGINE SERIAL NUMBER: 1. Engine serial number The engine serial number is stamped into the crankcase.
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The model label is affixed to the inside of the rear storage compartment. (See page 4-18.) Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer. 10-2...