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Yamaha TMax XP500 2012 Owner's Manual
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Yamaha TMax XP500 2012 Owner's Manual

Yamaha TMax XP500 2012 Owner's Manual

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OWNER'S MANUAL
XP500
XP500A
59C-28199-E1
U59CE1_Hyoshi.indd
1
2012/07/09
16:

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  • Page 1 All manuals and user guides at all-guides.com Read this manual carefully before operating this vehicle. OWNER’S MANUAL XP500 XP500A 59C-28199-E1 U59CE1_Hyoshi.indd 2012/07/09...
  • Page 2 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER...
  • Page 3 EAU10113 Welcome to the Yamaha world of motorcycling! As the owner of the XP500/XP500A, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
  • Page 4 All manuals and user guides at all-guides.com 59C-9-E1.book 1 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
  • Page 5 All manuals and user guides at all-guides.com 59C-9-E1.book 2 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 IMPORTANT MANUAL INFORMATION EAU10200 XP500/XP500A OWNER’S MANUAL ©2012 by Yamaha Motor Co., Ltd. 1st edition, June 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

  • Page 6: Table Of Contents

    All manuals and user guides at all-guides.com 59C-9-E1.book 1 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Rear view mirrors ......3-25 Adjusting the engine idling Further safe-riding points ....1-5 Shock absorber assembly .... 3-26 speed ......... 6-16 Sidestand ........
  • Page 7 All manuals and user guides at all-guides.com 59C-9-E1.book 2 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 TABLE OF CONTENTS Tail/brake light ......6-33 Replacing a front turn signal light bulb ........... 6-33 Rear turn signal light bulb....6-34 Replacing the license plate light bulb ........... 6-34 Replacing an auxiliary light bulb ...

  • Page 8: Safety Information

    All manuals and user guides at all-guides.com 59C-9-E1.book 1 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 SAFETY INFORMATION training course. Beginners • Use extra caution when you are EAU1026A should receive training from a cer- approaching passing tified instructor. Contact an autho- through intersections, since in- Be a Responsible Owner rized scooter dealer to find out tersections are the most likely...
  • Page 9 All manuals and user guides at all-guides.com 59C-9-E1.book 2 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 SAFETY INFORMATION tice riding your scooter where with both hands and keep both control levers or wheels and cause there is no traffic until you have feet on the passenger footrests. injury or an accident.
  • Page 10 Securely as windows and doors. Yamaha accessories, which are avail- pack your heaviest items as close able only from a Yamaha dealer, have to the center of the vehicle as pos- Loading been designed, tested, and approved...
  • Page 11 Yamaha accessories, recog- namic changes. If accessories lights or engine power. nize that some aftermarket accessories are added to the handlebar or...

  • Page 12: Further Safe-Riding Points

    All manuals and user guides at all-guides.com 59C-9-E1.book 5 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 SAFETY INFORMATION to solid parts of the scooter, such and ankle so they do not flap), and EAU10373 Further safe-riding points as the frame or upper front fork tri- a bright colored jacket.

  • Page 13: Description

    All manuals and user guides at all-guides.com 59C-9-E1.book 1 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 DESCRIPTION EAU10410 Left view 9 8 7 6 1. Battery (page 6-28) 8. Engine oil drain bolt (page 6-11) 2. V-belt air filter element (left) 9. Engine oil level check window (page 6-11) 3.

  • Page 14: Right View

    All manuals and user guides at all-guides.com 59C-9-E1.book 2 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 DESCRIPTION EAU10420 Right view 1. Owner’s tool kit (page 6-2) 2. Fuel tank cap (page 3-17) 3. Air filter element (page 6-15) 4. Windshield (page 3-24) 5. Fuses (page 6-30) 6.

  • Page 15: Controls And Instruments

    All manuals and user guides at all-guides.com 59C-9-E1.book 3 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 DESCRIPTION EAU10430 Controls and instruments 1. Rear brake lever (page 3-14) 8. Front brake lever (page 3-14) 2. Left handlebar switches (page 3-12) 9. Throttle grip (page 6-17) 3. Rear brake lock lever (page 3-15) 10.Front storage compartment B (page 3-22) 4.

  • Page 16: Instrument And Control Functions

     a Yamaha dealer to have them re-reg- Do not place any key close to istered. Do not use the key with the red magnets (this includes, but not bow for driving.

  • Page 17: Main Switch/Steering Lock

    All manuals and user guides at all-guides.com 59C-9-E1.book 2 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS ference. come on, and the engine can be start- EAU10472 Main switch/steering lock ed. The key cannot be removed. The headlight comes on automatically when the engine is started and stays on until the key is turned to “OFF”...

  • Page 18: Indicator Lights And Warning Lights

    4. Engine trouble warning light “ ” a Yamaha dealer check the electrical The steering must be locked before the 5. Immobilizer system indicator light circuit. key can be turned to “...
  • Page 19 The ABS may not work correctly. If any but this does not indicate a mal- of the above occurs, have a Yamaha function. dealer check the system as soon as possible. (See page 3-16 for an expla- nation of the ABS.)

  • Page 20: Speedometer

    All manuals and user guides at all-guides.com 59C-9-E1.book 5 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS EAU11601 EAU11872 EAU52242 Speedometer Tachometer Multi-function display EWA12312 WARNING Be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can distract the operator and increase the risk of an accident.
  • Page 21 All manuals and user guides at all-guides.com 59C-9-E1.book 6 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS  an odometer multi-function display will appear  two tripmeters (which show the one after the other and then disap- distance traveled since they were pear, in order to test the electrical last set to zero) circuits.
  • Page 22 All manuals and user guides at all-guides.com 59C-9-E1.book 7 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS V-Belt Trip  Oil Trip  Odo minutes. 5. Push the left set button and then release it to start the clock. Odometer and tripmeter modes 1.
  • Page 23 All manuals and user guides at all-guides.com 59C-9-E1.book 8 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS fuel meter indicates the amount of fuel (See page 6-38.) This indicator flashes at the initial 1000 in the fuel tank. The display segments km (600 mi), then at 5000 km (3000 mi) of the fuel meter disappear towards “E”...
  • Page 24 (12500 mi) when the V-belt needs to be 3. If the V-belt replacement indicator neous fuel consumption mode “km/L” replaced. does not come on, have a Yamaha or “L/100 km” in the following order: After changing the V-belt, reset the dealer check the electrical circuit.
  • Page 25 All manuals and user guides at all-guides.com 59C-9-E1.book 10 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS ture display “Air”, the average fuel con- from the ambient temperature. Pushing consumption since it was last reset.  sumption mode “AVE_ _._ MPG” and the right set button switches the ambi- When the display is set to “AVE_ the instantaneous fuel consumption...
  • Page 26 Yamaha dealer check the vehicle. second when one of the displays is The self-diagnosis device also detects shown (except for the UK).

  • Page 27: Anti-Theft Alarm (Optional)

    2. If the engine starts, turn it off and This model can be equipped with an Left try starting the engine with the optional anti-theft alarm by a Yamaha standard keys. dealer. Contact a Yamaha dealer for 3. If one or both of the standard keys more information.
  • Page 28 All manuals and user guides at all-guides.com 59C-9-E1.book 13 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS Right position. To cancel the turn signal does not indicate a malfunction. lights, push the switch in after it has re- turned to the center position. EAU12733 Hazard switch “...

  • Page 29: Front Brake Lever

    All manuals and user guides at all-guides.com 59C-9-E1.book 14 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS “ ” mark on the front brake lever. EAU44911 EAU44921 Front brake lever Rear brake lever 1. Front brake lever 1. Rear brake lever 2. Brake lever position adjusting dial 2.

  • Page 30: Rear Brake Lock Lever

    All manuals and user guides at all-guides.com 59C-9-E1.book 15 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS with the “ ” mark on the rear brake le- rear brake lock lever is applied. EAU12962 Rear brake lock lever  ver. To provide secure locking of the rear wheel, apply the rear brake le- ver first before moving the rear brake lock lever to the left.

  • Page 31: Abs (For Abs Models)

    ABS (for ABS models) ABS system.  The ABS performs a self-diagno- The Yamaha ABS (Anti-lock Brake sis test each time the vehicle first System) features a dual electronic con- starts off after the key is turned to trol system, which acts on the front and “ON”...

  • Page 32: Fuel Tank Cap

    All manuals and user guides at all-guides.com 59C-9-E1.book 17 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS move it. EAU13175 Fuel tank cap 3. Close the lid. EWA11261 WARNING To remove the fuel tank cap 1. Open the lid by pulling the lever up. Make sure that the fuel tank cap is properly installed and locked in place before riding the scooter.

  • Page 33: Fuel

    Stop filling when the fuel Gasoline is poisonous and can Your Yamaha engine has been de- reaches the bottom of the filler cause injury or death. Handle gaso- signed to use regular unleaded gaso- tube.

  • Page 34: Catalytic Converter

     Do not park the vehicle near recommended by Yamaha because it possible fire hazards such as can cause damage to the fuel system grass or other materials that or vehicle performance problems. easily burn. ...

  • Page 35: Seat

    All manuals and user guides at all-guides.com 59C-9-E1.book 20 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS EAU13932 EAU14270 Seat Adjusting the rider backrest The rider backrest can be adjusted to To open the seat the three different positions shown. 1. Place the scooter on the center- stand.

  • Page 36: Helmet Holder

    All manuals and user guides at all-guides.com 59C-9-E1.book 21 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS jection, and securely close the EAU46300 Helmet holder seat. WARNING! Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident.

  • Page 37: Storage Compartments

    All manuals and user guides at all-guides.com 59C-9-E1.book 22 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS To open the storage compartment EAU52221 Storage compartments when it is unlocked, simply pull on the lever while pushing the lever up. Front storage compartment A To open the storage compartment, pull the lid as shown.
  • Page 38 All manuals and user guides at all-guides.com 59C-9-E1.book 23 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS storage compartment accumulates limits:  heat when exposed to the sun and/ Front storage compartment A: or the engine heat, do not store any- 0.15 kg (0.3 lb) ...

  • Page 39: Windshield

    All manuals and user guides at all-guides.com 59C-9-E1.book 24 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS EAU52211 Windshield To suit the rider’s preference, the wind- shield height can be changed to one of two positions. 1. Quick fastener 1. Rubber cap 2.

  • Page 40: Rear View Mirrors

    All manuals and user guides at all-guides.com 59C-9-E1.book 25 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS EAU39671 Rear view mirrors The rear view mirrors of this vehicle can be folded forward or backward for park- ing in narrow spaces. Fold the mirrors back to their original position before riding.

  • Page 41: Shock Absorber Assembly

    All manuals and user guides at all-guides.com 59C-9-E1.book 26 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS Yamaha dealer repair it if it does not EAU46021 EAU15305 Shock absorber assembly Sidestand function properly. EWA10221 The sidestand is located on the left side WARNING of the frame.

  • Page 42: Ignition Circuit Cut-Off System

    All manuals and user guides at all-guides.com 59C-9-E1.book 27 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INSTRUMENT AND CONTROL FUNCTIONS EAU45052 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch and brake light switches) has the following func- tions.  It prevents starting when the side- stand is up, but neither brake is ap- plied.
  • Page 43 2. Make sure that the engine stop switch is turned on. stand during this inspection. • 3. Turn the key on. If a malfunction is noted, have a Yamaha 4. Keep the front or rear brake applied. dealer check the system before riding. 5. Push the start switch.

  • Page 44: For Your Safety - Pre-Operation Checks

    • If necessary, add recommended coolant to specified level. 6-14 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 45 • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 6-17, 6-25 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Check for damage. • Check tire condition and tread depth.

  • Page 46: Operation And Important Riding Points

     a lean angle sensor to stop the en- structions prior to operating the ve- understand, ask your Yamaha dealer. gine in case of a turnover. In this hicle for the first time. EWA10271...

  • Page 47: Starting Off

    All manuals and user guides at all-guides.com 59C-9-E1.book 2 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 OPERATION AND IMPORTANT RIDING POINTS light, or indicators remains on, see ECA11042 EAU45091 Starting off NOTICE pages 3-3, 3-5, 3-8, 3-9 or 3-11 for the 1. While pulling the rear brake lever For maximum engine life, never ac- corresponding warning light, indica- with your left hand and holding the...

  • Page 48: Acceleration And Deceleration

    All manuals and user guides at all-guides.com 59C-9-E1.book 3 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 OPERATION AND IMPORTANT RIDING POINTS Front EAU16780 EAU16793 Acceleration and deceleration Braking EWA10300 WARNING  Avoid braking hard or suddenly (especially when leaning over to one side), otherwise the scooter may skid or overturn.

  • Page 49: Tips For Reducing Fuel Consumption

     Yamaha dealer check the vehi- Turn the engine off instead of let- to the correct operating clearances. cle. ting it idle for an extended length of During this period, prolonged full-throt- time (e.g., in traffic jams, at traffic...

  • Page 50: Parking

    All manuals and user guides at all-guides.com 59C-9-E1.book 5 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 OPERATION AND IMPORTANT RIDING POINTS EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING  Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to...

  • Page 51: Periodic Maintenance And Adjustment

    – possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 1-2 for more in- graphical location, and individual use, dealers are trained and equipped to...

  • Page 52: Owner's Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 53: Periodic Maintenance Chart For The Emission Control System

     From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EAU46910 Periodic maintenance chart for the emission control system...

  • Page 54: General Maintenance And Lubrication Chart

    All manuals and user guides at all-guides.com 59C-9-E1.book 4 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770E General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi)
  • Page 55 All manuals and user guides at all-guides.com 59C-9-E1.book 5 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) •...
  • Page 56 All manuals and user guides at all-guides.com 59C-9-E1.book 6 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) •...
  • Page 57 All manuals and user guides at all-guides.com 59C-9-E1.book 7 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU38262  Engine air filter and V-belt air filters • This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it.

  • Page 58: Removing And Installing Panels

    All manuals and user guides at all-guides.com 59C-9-E1.book 8 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.
  • Page 59 All manuals and user guides at all-guides.com 59C-9-E1.book 9 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 PERIODIC MAINTENANCE AND ADJUSTMENT 1. Screw 1. Screw To install the panel 2. Panel B 2. Panel C Place the panel in the original position, and then install the quick fastener. To install the panel To install the panel Place the panel in the original position,...

  • Page 60: Checking The Spark Plugs

    Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 13 Nm (1.3 m·kgf, 9.4 ft·lbf)

  • Page 61: Engine Oil And Oil Filter Cartridge

    All manuals and user guides at all-guides.com 59C-9-E1.book 11 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 PERIODIC MAINTENANCE AND ADJUSTMENT installing a spark plug, a good estimate EAU1985C Engine oil and oil filter of the correct torque is 1/4–1/2 turn The engine oil should be between the cartridge past finger tight.
  • Page 62 1. Oil filter wrench 2. Oil filter cartridge 1. Engine oil filler cap An oil filter wrench is available at a Yamaha dealer. 7. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge.
  • Page 63 All manuals and user guides at all-guides.com 59C-9-E1.book 13 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 PERIODIC MAINTENANCE AND ADJUSTMENT ECA11620 Tightening torque: NOTICE Oil filter cartridge:  In order to prevent clutch slip- 17 Nm (1.7 m·kgf, 12 ft·lbf) page (since the engine oil also 9.

  • Page 64: Coolant

    All manuals and user guides at all-guides.com 59C-9-E1.book 14 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 PERIODIC MAINTENANCE AND ADJUSTMENT been reached), the indicator must be EAU20070 Coolant reset after the oil change for the next The coolant level should be checked periodic oil change to be indicated at before each ride.

  • Page 65: Replacing The Air Filter Element

    Yamaha dealer check the anti- chart. Replace the air filter element freeze content of the coolant as more frequently if you are riding in un- soon as possible, otherwise the usually wet or dusty areas.

  • Page 66: Adjusting The Engine Idling Speed

    Yamaha dealer make the adjustment. direction (b). piston(s) and/or cylinder(s) may 3. Install the panel. become excessively worn.

  • Page 67: Checking The Throttle Grip Free Play

    Therefore, it must be adjusted by a Yamaha dealer is essential to maintain the tires in good at the intervals specified in the periodic condition at all times and replace them maintenance and lubrication chart.
  • Page 68 “broken glass fragments in it, or if the sidewall is XP500A 194 kg (428 lb) in” for it to develop its optimal cracked, have a Yamaha dealer re- * Total weight of rider, passenger, car- characteristics. go and accessories place the tire immediately.

  • Page 69: Cast Wheels

    Valve core: er damage before each ride. If any #9100 (original) characteristics of the vehicle Rear tire: damage is found, have a Yamaha may be different, which could Size: dealer replace the wheel. Do not lead to an accident. 160/60R15 M/C 67H ...

  • Page 70: Checking The Front And Rear Brake Lever Free Play

    All manuals and user guides at all-guides.com 59C-9-E1.book 20 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 PERIODIC MAINTENANCE AND ADJUSTMENT brake lever ends. If there is free play, EAU50860 Checking the front and rear have a Yamaha dealer inspect the brake lever free play brake system. EWA14211 Front WARNING...

  • Page 71: Adjusting The Rear Brake Lock Cable

    Rear brake lock cable adjustment may cannot be obtained as described, maintenance and lubrication chart. be required if the rear brake lock lever have a Yamaha dealer make this ad- 1. Adjust the rear brake lock cable. does not hold properly. When the rear justment.

  • Page 72: Checking The Front And Rear Brake Pads

    1. Wear indicator groove cator almost touches the brake disc, 2. Wear indicator have a Yamaha dealer replace the 3. Rubber boot brake pads as a set. 1. Brake pad wear indicator Rear brake 1.

  • Page 73: Checking The Brake Fluid Level

    If the brake Clean the filler cap before re- fluid level goes down suddenly, have a moving. Use only DOT 4 brake Yamaha dealer check the cause before fluid from a sealed container.  further riding.

  • Page 74: Changing The Brake Fluid

    The drive belt slack should be checked cables brake fluid at the intervals specified in and adjusted by a Yamaha dealer at The operation of all control cables and the TIP after the periodic maintenance the intervals specified in the periodic the condition of the cables should be and lubrication chart.

  • Page 75: Checking And Lubricating The Throttle Grip And Cable

    Front brake lever be checked before each ride. In addi- tion, the cable should be lubricated by a Yamaha dealer at the intervals speci- fied in the periodic maintenance chart. The throttle cable is equipped with a rubber cover. Make sure that the cover is securely installed.

  • Page 76: Checking And Lubricating The Centerstand And Sidestand

    Yamaha dealer check or re- tenance and lubrication chart. pair it. Otherwise, the centerstand or sidestand could contact the ground...

  • Page 77: Checking The Steering

    2. Hold the lower ends of the front the periodic maintenance and lubrica- have a Yamaha dealer check or re- fork legs and try to move them for- tion chart. If there is play in the wheel pair it.

  • Page 78: Battery

    All manuals and user guides at all-guides.com 59C-9-E1.book 28 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 PERIODIC MAINTENANCE AND ADJUSTMENT medical attention. EAU52042 Battery  Batteries produce explosive hy- The battery is located under front stor- drogen gas. Therefore, keep age compartment A. (See page 3-22.) sparks, flames, cigarettes, etc., This model is equipped with a VRLA away from the battery and pro-...
  • Page 79 To charge the battery necessary. Have a Yamaha dealer charge the bat- 3. Fully charge the battery before in- tery as soon as possible if it seems to stallation. NOTICE: When install- have discharged.

  • Page 80: Replacing The Fuses

    All manuals and user guides at all-guides.com 59C-9-E1.book 30 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 PERIODIC MAINTENANCE AND ADJUSTMENT For XP500 For XP500A EAU54020 Replacing the fuses The main fuse box and the fuse box, which contains the fuses for the individ- ual circuits, are located under panel A. (See page 6-8.) If a fuse is blown, replace it as follows.
  • Page 81 7.5 A 10.Parking lighting fuse 3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6-31...

  • Page 82: Replacing The Headlight Bulb

    6. Install the headlight bulb cover. oughly clean off any dirt and fin- 7. Install the panel. gerprints on the headlight bulb 8. Have a Yamaha dealer adjust the using a cloth moistened with al- headlight beam if necessary. cohol or thinner.

  • Page 83: Tail/Brake Light

    LED-type tail/brake light. 1. Place the scooter on the center- If the tail/brake light does not come on, stand. have a Yamaha dealer check it. 2. Remove the socket (together with the bulb) by turning it counter- clockwise. 1. Turn signal light bulb 2.

  • Page 84: Rear Turn Signal Light Bulb

    Rear turn signal light bulb Replacing the license plate If a rear turn signal light does not come light bulb on, have a Yamaha dealer check the 1. Remove the license plate light unit electrical circuit or replace the bulb. by removing the screws.

  • Page 85: Replacing An Auxiliary Light Bulb

    2. Auxiliary light bulb socket self. However, should your scooter re- 4. Insert a new bulb into the socket. quire any repair, take it to a Yamaha 5. Install the auxiliary light socket (to- dealer, whose skilled technicians have gether with the bulb) by pushing it...
  • Page 86 All manuals and user guides at all-guides.com 59C-9-E1.book 36 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 6-36...

  • Page 87: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 88 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 89: Scooter Care And Storage

    Cleaning matte colored finished parts. Be Rust and corrosion can develop even if ECA10783 sure to consult a Yamaha dealer for NOTICE high-quality components are used. A advice on what products to use be- rusty exhaust pipe may go unnoticed ...
  • Page 90 All manuals and user guides at all-guides.com 59C-9-E1.book 2 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 SCOOTER CARE AND STORAGE plenty of water, as it is harmful den part of the windshield to remain well into spring. to plastic parts. make sure that it does not leave 1.

  • Page 91: Storage

    Be EWA10942  WARNING Consult a Yamaha dealer for ad- sure the engine and the exhaust sys- vice on what products to use. tem are cool before covering the scoot- Contaminants on the brakes or tires ...
  • Page 92 All manuals and user guides at all-guides.com 59C-9-E1.book 4 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 SCOOTER CARE AND STORAGE stabilizer (if available) to prevent pivoting points of all levers and the fuel tank from rusting and the pedals as well as of the sidestand/ fuel from deteriorating.

  • Page 93: Specifications

    All manuals and user guides at all-guides.com 59C-9-E1.book 1 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 SPECIFICATIONS Dimensions: Engine oil: Spark plug(s): EAU50916 Overall length: Recommended brand: Manufacturer/model: 2200 mm (86.6 in) YAMALUBE NGK/CR7E Overall width: Type: Spark plug gap: 775 mm (30.5 in) SAE 10W-30 or 10W-40 0.7–0.8 mm (0.028–0.031 in) Overall height: Recommended engine oil grade:...
  • Page 94 All manuals and user guides at all-guides.com 59C-9-E1.book 2 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 SPECIFICATIONS Rear tire: Rim size: Wheel travel: 15M/C x MT3.50 116.0 mm (4.57 in) Type: Rear wheel: Electrical system: Tubeless Size: Wheel type: Ignition system: 160/60R15 M/C 67H Cast wheel Manufacturer/model: Rim size: Charging system:...
  • Page 95 All manuals and user guides at all-guides.com 59C-9-E1.book 3 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 SPECIFICATIONS Engine trouble warning light: ABS warning light: XP500A LED Immobilizer system indicator light: Fuses: Main fuse: 40.0 A Headlight fuse: 20.0 A Signaling system fuse: 15.0 A Ignition fuse: 7.5 A Parking lighting fuse: 10.0 A...

  • Page 96: Consumer Information

    Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.
  • Page 97 All manuals and user guides at all-guides.com 59C-9-E1.book 2 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INDEX Front and rear brake pads, checking ..6-22 Front fork, checking......... 6-26 ABS (for ABS models) ......3-16 Rear brake lock cable, adjusting....6-21 Fuel ............3-18 ABS warning light (for ABS models)..3-3 Rear brake lock, checking .......6-21 Fuel consumption, tips for reducing ..
  • Page 98 All manuals and user guides at all-guides.com 59C-9-E1.book 3 ページ ２０１２年６月２６日　火曜日　午前１１時３３分 INDEX Valve clearance ........6-17 Vehicle identification number .....9-1 Wheel bearings, checking......6-27 Wheels .............6-19 Windshield ..........3-24...
  • Page 99 All manuals and user guides at all-guides.com U59CE1_Hyoshi.indd 2012/07/09...
  • Page 100 All manuals and user guides at all-guides.com PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2012.07-0.4×1 ! U59CE1_Hyoshi.indd 2012/07/09...

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Tmax xp500a 2012

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