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Read this manual carefully before operating this vehicle. OWNER’S MANUAL XP500Z LIT-11626-23-72 4B5-28199-11...
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EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Yamaha has met these standards without reducing the performance or economy of operation of the scooter. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the rec- ommended maintenance schedules and operating instructions contained within this manual.
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT Shock absorber assembly .... 4-18 Checking the engine idling LABELS ..........1-1 Sidestand ........4-18 speed ........7-18 Ignition circuit cut-off system ..4-19 Checking the throttle cable SAFETY INFORMATION ....2-1 free play ........7-19 Further safe-riding points ....
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Storage ........... 8-3 SPECIFICATIONS ......9-1 CONSUMER INFORMATION... 10-1 Identification numbers ....10-1 Scooter noise regulation ....10-3 Maintenance record ...... 10-4 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ......10-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ..... 10-8...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 5, 6...
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LOCATION OF IMPORTANT LABELS 7, 8 WARNING AVERTISSEMENT 4B5-21686-00 5RU-24877-A0 3LD-24877-A0...
SAFETY INFORMATION EAU10264 Safe Riding Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
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SAFETY INFORMATION Always obey the speed limit and Protective apparel Avoid Carbon Monoxide Poisoning never travel faster than warrant- The majority of fatalities from scooter All engine exhaust contains carbon ed by road and traffic conditions. accidents are the result of head inju- monoxide, a deadly gas.
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Yamaha accessories, which are avail- to the center of the vehicle as pos- able only from a Yamaha dealer, have Loading sible and make sure to distribute been designed, tested, and approved...
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SAFETY INFORMATION or others. Installing aftermarket prod- lightweight as possible and Aftermarket Tires and Rims ucts or having other modifications per- should be kept to a minimum. The tires and rims that came with your formed to your vehicle that change any Bulky or large accessories may scooter were designed to match the of the vehicle’s design or operation...
SAFETY INFORMATION EAU10372 and ankle so they do not flap), and Further safe-riding points a bright colored jacket. Be sure to signal clearly when Do not carry too much luggage on making turns. the scooter. An overloaded scoot- Braking can be extremely difficult er is unstable.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10661 EAU11004 Main switch/steering lock Indicator and warning lights All electrical systems are off. The key can be removed. EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
1. Fuel gauge or if the warning light remains on, have 2. Red zone The speedometer shows the riding a Yamaha dealer check the electrical speed. The fuel gauge indicates the amount of circuit. When the key is turned to “ON”, the fuel in the fuel tank.
INSTRUMENT AND CONTROL FUNCTIONS EAU12182 ECA10021 Coolant temperature gauge NOTICE Do not allow the fuel tank to empty itself Do not continue to operate the en- completely. gine if it is overheating. 1. Coolant temperature gauge 2. Red zone With the key in the “ON” position, the coolant temperature gauge indicates the temperature of the coolant.
INSTRUMENT AND CONTROL FUNCTIONS EAU45972 two tripmeters (which show the Multi-function display distance traveled since they were EWA12312 last set to zero) WARNING a fuel reserve tripmeter (which Be sure to stop the vehicle before shows the distance traveled when making any setting changes to the the remaining fuel in the fuel tank multi-function...
INSTRUMENT AND CONTROL FUNCTIONS Tachometer Odometer and tripmeter modes The tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. ECA10031 NOTICE Do not operate the engine in the ta- chometer red zone. Red zone: 8250 r/min and above 1.
3. If the oil change indicator does not “Trip-A” or “Trip-B” is displayed. While every 5000 km (3125 mi) thereafter to in- come on, have a Yamaha dealer “F Trip”, “Trip-A” or “Trip-B” is dis- dicate that the engine oil should be check the electrical circuit.
3. If the V-belt replacement indicator After changing the V-belt, reset the circuits, the engine trouble warning light does not come on, have a Yamaha V-belt replacement indicator. To reset will come on and the display will indi- dealer check the electrical circuit.
INSTRUMENT AND CONTROL FUNCTIONS EAU12348 Right EAU12500 Handlebar switches Horn switch “ ” Press this switch to sound the horn. Left EAU12660 Engine stop switch “ ” Set this switch to “ ” before starting the engine. Set this switch to “ ”...
INSTRUMENT AND CONTROL FUNCTIONS EAU44910 with the “ ” mark on the front brake le- EAU44921 Front brake lever Rear brake lever ver. 1. Front brake lever 1. Rear brake lever 2. Brake lever position adjusting dial 2. Brake lever position adjusting dial 3.
INSTRUMENT AND CONTROL FUNCTIONS with the “ ” mark on the rear brake le- EAU12962 rear brake lock lever is applied. Rear brake lock lever ver. To provide secure locking of the rear wheel, apply the rear brake le- ver first before moving the rear brake lock lever to the left.
INSTRUMENT AND CONTROL FUNCTIONS EAU13175 the original position, and then re- Fuel tank cap move it. 3. Close the lid. To remove the fuel tank cap EWA11261 WARNING 1. Open the lid by pulling the lever up. Make sure that the fuel tank cap is properly installed and locked in place before riding the scooter.
EWA15151 WARNING pump nozzle into the fuel tank filler Your Yamaha engine has been de- hole. Stop filling when the fuel Gasoline is poisonous and can signed to use premium unleaded gaso- reaches the bottom of the filler cause injury or death.
10% (E10). Gas- burns: ohol containing methanol Do not park the vehicle near recommended by Yamaha because it possible fire hazards such as can cause damage to the fuel system grass or other materials that or vehicle performance problems. easily burn.
INSTRUMENT AND CONTROL FUNCTIONS EAU13932 EAU14270 Seat Adjusting the rider backrest The rider backrest can be adjusted to To open the seat the three different positions shown. 1. Place the scooter on the center- stand. 2. Insert the key into the main switch, and then turn it counterclockwise to “OPEN”.
INSTRUMENT AND CONTROL FUNCTIONS EAU14341 holder, since the helmet may hit Helmet holder objects, causing loss of control and possibly an accident. [EWA10161] To release the helmet from the hel- met holder Open the seat, remove the helmet holding cable from the helmet holder and the helmet, and then close the seat.
INSTRUMENT AND CONTROL FUNCTIONS EAU44993 Storage compartments Front storage compartments A and To open a front storage compartment, slide the lever up, and then pull on the lever. WARNING! Do not store heavy items in these compartments. [EWA14861] 1. Storage compartment opening lever 1.
INSTRUMENT AND CONTROL FUNCTIONS compartment may get wet while the cause of their size or shape. EAU44970 Rear view mirrors scooter is being washed, wrap any Do not leave your scooter unat- The rear view mirrors of this vehicle can articles stored in the compartment tended with the seat open.
Take the shock the operator in fulfilling the respon- absorber assembly to a Yamaha sibility of raising the sidestand be- dealer for any service. fore starting off. Therefore, check this system regularly as described below and have a Yamaha dealer re- 4-18...
INSTRUMENT AND CONTROL FUNCTIONS EAU45051 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch and brake light switches) has the following func- tions. It prevents starting when the side- stand is up, but neither brake is ap- plied.
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WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is turned on. dealer check the system before riding. 3. Turn the key on.
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
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Make sure that operation is smooth. Check cable free play. Throttle grip 7-19, 7-25 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Check for damage. Check tire condition and tread depth. Wheels and tires 7-19, 7-21 Check air pressure.
OPERATION AND IMPORTANT RIDING POINTS 2. Close the throttle completely. EAU45091 EAU16780 Starting off Acceleration and deceleration 3. Start the engine by pushing the 1. While pulling the rear brake lever start switch while applying the front with your left hand and holding the or rear brake.
OPERATION AND IMPORTANT RIDING POINTS EAU16793 Front EAU16841 Braking Engine break-in EWA10300 There is never a more important period WARNING in the life of your engine than the period Avoid braking hard or suddenly between 0 and 1600 km (1000 mi). For (especially when leaning over to this reason, you should read the follow- one side), otherwise the scooter...
(if applicable). Yamaha your risk of injury or death during dealers are trained and equipped to service or while using the vehicle. If perform these particular services.
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU32186 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months...
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PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months Check bearing assemblies for...
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Front and rear brake √ √ √ √ √ √ 23 * Check operation. switches Apply Yamaha chain and cable √ √ √ √ √ √ 24 * Control cables lube or engine oil thoroughly. Check operation and free play.
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PERIODIC MAINTENANCE AND ADJUSTMENT EAU38262 Engine air filter and V-belt air filters This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. The engine air filter element needs to be replaced and the V-belt air filter elements need to be serviced more frequent- ly when riding in unusually wet or dusty areas.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 EAU48621 Removing and installing Panel A panels The panels shown need to be removed To remove the panel to perform some of the maintenance 1. Remove the quick fasteners. jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.
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PERIODIC MAINTENANCE AND ADJUSTMENT Panel B To remove the panel 1. Remove panel A. 2. Pull the rear view mirror rubber cover on each mirror upward, and then remove the rear view mirrors by removing the nuts. 1. Screw 1. Screw 2.
Do not attempt to diagnose Remove the screws, and then pull the such problems yourself. Instead, have panel outward. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode erosion and excessive carbon or other deposits, it should be replaced.
PERIODIC MAINTENANCE AND ADJUSTMENT Before installing a spark plug, the spark installing a spark plug, a good estimate EAU36110 Canister plug gap should be measured with a of the correct torque is 1/4–1/2 turn wire thickness gauge and, if necessary, past finger tight.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU1985C several minutes, and then turn it Engine oil and oil filter off. The engine oil should be between the cartridge 3. Place an oil pan under the engine minimum and maximum level marks. The engine oil level should be checked to collect the used oil.
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Skip steps 6–8 if the oil filter cartridge is An oil filter wrench is available at a replace it if necessary. not being replaced. Yamaha dealer. 6. Remove the oil filter cartridge with 7. Apply a thin coat of clean engine an oil filter wrench.
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PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 9-1. Oil quantity: Without oil filter cartridge replace- ment: 2.80 L (2.96 US qt, 2.46 Imp.qt) With oil filter cartridge replacement: 2.90 L (3.07 US qt, 2.55 Imp.qt) Be sure to wipe off spilled oil on any 1.
PERIODIC MAINTENANCE AND ADJUSTMENT 11. Start the engine, and then let it idle EAU19997 5. Install the chain drive oil drain bolt Chain drive oil for several minutes while checking and its new gasket, and then tight- it for oil leakage. If oil is leaking, im- en the bolt to the specified torque.
PERIODIC MAINTENANCE AND ADJUSTMENT for the cause. EAU20070 Coolant 11. Install the panel. The coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU46331 To check the coolant level 1.
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If water has been added to the coolant, have a Yamaha dealer check the anti- freeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
Check the engine idling speed and, if periodic maintenance and lubrication necessary, have it corrected by a chart. Replace the air filter element Yamaha dealer. more frequently if you are riding in un- Engine idling speed: usually wet or dusty areas.
To prevent this note the following points regarding the from occurring, the valve clearance specified tires. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart.
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Brakes, tires, and relat- go and accessories 3. Tire wear indicator ed wheel parts replacement should The tires must be checked before each be left to a Yamaha Service Techni- EWA10511 WARNING ride. If a tire tread shows crosswise cian.
160/60R15 M/C 67H fore each ride. If any damage is Manufacturer/model: DUNLOP/GPR-100L found, have a Yamaha dealer re- BRIDGESTONE/BT012R place the wheel. Do not attempt even the smallest repair to the EWA10580 wheel. A deformed or cracked WARNING wheel must be replaced.
To decrease the rear brake lock lever Adjusting the rear brake lock brake lever ends. If there is free play, cable length, turn the adjusting nut in lever cable have a Yamaha dealer inspect the direction (b). brake system. EWA10650 WARNING...
EAU22392 point that the wear indicator almost stalling the bolts, then tightening Checking the front and rear touches the brake disc, have a Yamaha them to the specified torque. brake pads dealer replace the brake pads as a set. Tightening torque:...
However, if the Observe these precautions: brake fluid level goes down sud- When checking the fluid level, denly, have a Yamaha dealer make sure that the top of the brake check the cause. fluid reservoir is level.
EAU23172 Changing the brake fluid Checking and lubricating the Lubricating the front and rear Have a Yamaha dealer change the throttle grip and cable brake levers brake fluid at the intervals specified in The operation of the throttle grip should...
Silicone grease centerstand and sidestand If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Otherwise, the centerstand or sidestand could contact the ground and distract the operator, resulting in a possible loss of control.
If there is play in the wheel burns. Avoid any contact with hub or if the wheel does not turn skin, eyes or clothing and al- smoothly, have a Yamaha dealer check ways shield your eyes when the wheel bearings. working near batteries. In case of contact, administer the fol- lowing FIRST AID.
2. If the battery will be stored for more To charge the battery than two months, check it at least Have a Yamaha dealer charge the bat- once a month and fully charge it if tery as soon as possible if it seems to necessary.
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6. Signaling system fuse the electrical circuit in question to 7. Spare fuse check if the device operates. 8. Taillight fuse 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 1. Fuse box 7-30...
4. Install the headlight bulb cover, cohol or thinner. and then connect the coupler. Headlight lens 5. Have a Yamaha dealer adjust the Do not affix any type of tinted headlight beam if necessary. film or stickers to the headlight lens.
Replacing a front turn signal If the tail/brake light does not come on, light bulb have a Yamaha dealer check its electri- 1. Remove the front turn signal light cal circuit or replace the bulb. lens by removing the screw.
Rear turn signal light bulb Replacing the license plate If a rear turn signal light does not come light bulb on, have a Yamaha dealer check the 1. Remove the license plate light unit electrical circuit or replace the bulb. by removing the screws.
However, should your scooter re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the scooter prop- erly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Cleaning matte colored finished parts. Be Rust and corrosion can develop even if ECA10782 sure to consult a Yamaha dealer for NOTICE high-quality components are used. A advice on what products to use be- rusty exhaust pipe may go unnoticed Avoid using strong acidic wheel fore cleaning the vehicle.
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SCOOTER CARE AND STORAGE plenty of water, as it is harmful Test the product on a small hid- to plastic parts. den part of the windshield to Salt sprayed on roads in the winter may Do not use any harsh chemical make sure that it does not leave remain well into spring.
ECA10820 fore storing or covering it. NOTICE EWA10941 WARNING Consult a Yamaha dealer for ad- Storing the scooter in a poorly vice on what products to use. ventilated room or covering it Contaminants on the brakes or tires Washing, rainy weather or humid with a tarp, while it is still wet, can cause loss of control.
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SCOOTER CARE AND STORAGE fuel from deteriorating. pedals as well as of the sidestand/ 3. Perform the following steps to pro- centerstand. tect the cylinders, piston rings, etc. 5. Check and, if necessary, correct from corrosion. the tire air pressure, and then lift a.
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SPECIFICATIONS Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 5.0 W × 1 Meter lighting: High beam indicator light: Turn signal indicator light: LED x 2 Engine trouble warning light: Fuses: Main fuse: 30.0 A Headlight fuse: 20.0 A...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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This in- illustration. This label shows specifica- formation will be needed when ordering tions related to exhaust emissions as spare parts from a Yamaha dealer. required by federal law, state law and Environment Canada. 10-2...
CONSUMER INFORMATION EAU26580 Scooter noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months 10-5...
CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
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CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
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INDEX Fuel tank cap ...........4-11 Rear brake lock lever cable, Fuses, replacing ........7-29 adjusting..........7-22 Acceleration and deceleration....6-2 Rear view mirrors ........4-17 Air filter element, replacing ..... 7-18 Rider backrest, adjusting......4-14 Handlebar switches ........4-8 Headlight bulb, replacing ......7-31 Battery.............
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INDEX Vehicle Emission Control Information label............10-2 Vehicle identification number....10-1 Warranty, extended .........10-8 Warranty, limited........10-6 Wheel bearings, checking .......7-28 Wheels.............7-21...
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2009.09–0.1×1 !