Yamaha T25 Manuals

Manuals and User Guides for Yamaha T25. We have 5 Yamaha T25 manuals available for free PDF download: Rigging Manual, Owner's Manual, Service Manual, Maintenance Manual

Yamaha T25 Rigging Manual (497 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 44.09 MB

Section 1 -

5
Section 5 - Instrument & Gauge Installations

237
- Instrument & Gauge Installations
  237
  - Digital Instruments
    238
  - Tachometer
    238
  - Speedometer
    238
    
    Tachometer
    239
    
    Speedometer
    244
    
    Trim Meter
    251
    
    Water Pressure Gauge
    254
    
    Water Temperature Gauge
    257
    
    Water Pressure/Temperature Sender Installation
    259
    
    Voltmeter
    262
    
    Hour Meter Kit
    264
    
    Fuel Gauge
    266
    
    Twin Engine Fuel Management Gauge
    271
    
    2001 HPDI Water Detection Switch
    273
    
    Digital Fuel Management Gauge
    276
    
    Fuel Management Gauge Operation Instructions
    276
Section 6 - Tiller Handle Kits

280
- Tiller Handle Kits
  
  282
- Section 6
  
  282
  - T9.9 Remote Tiller Rigging Kit
    282
  - F15 Tiller Handle Kit
    286
  - F25 Tiller Handle Kit
    290
  - 30HP Tiller Handle Kit
    296
  - 60, C60, C70, 70HP Tiller Handle, Steering Friction Kit
    321
Section 7 - Conversion & Steering Kits

361
- Conversion & Steering Kits
  
  362
- Section 7
  
  362
  - Remote Control Attachment Kits
    362
  - 6/8HP Remote Control Attachment Kit
    363
  - F15 Remote Control Attachment Kit
    373
  - F25 Remote Control Attachment Kit
    375
  - 25HP Remote Control Attachment Kit - 2 Cyl
    378
  - 6/8HP Electric Starter Conversion Kit
    387
  - Steering Hooks
    392
  - Steering Attachment Kits
    394
Section 5

422
- Notice
  
  423
- General Information
  
  423
  - Wiring and Component Parts
    423
    
    Single Engine System
    423
    
    Twin Engine System
    424
- Control Functions
  
  425
  - Digital Tachometer
    425
  - Dual Station Junction Unit
    425
  - Actuator
    425
  - Switch Panel
    426
- Installing Instrument
  
  427
  - Switch Panel
    427
  - Digital Tachometer
    427
- Preparation before Rigging
  
  429
- Rigging
  
  433
- Testing
  
  441
  - Testing Shifting Operation
    441
  - Checking Actuator Operation
    442
  - Shift Voltage Adjustment
    443
  - Shift Stroke Adjustment
    446
  - Testing Throttle Operation
    448
- Installation
  
  449
- Wiring Diagram
  
  453
  - FIRST STATION (Single Engine)
    453
  - SECOND STATION (Single Engine)
    454
  - FIRST STATION (Twin Engine)
    455
  - SECOND STATION (Twin Engine)
    456
Section 6

461
- External View
  
  462
  - Outline of Features
    462
- Features and Benefits
  
  463
  - Electric Shifting System
    463
  - Emergency Manual Shift System
    464
  - Shift Cut System
    465
  - Automatic Interlock System
    466
  - Second Station Switch Panel
    467
  - Warning Functions
    468
  - Shift Disengagement Failure Warning
    468
  - Shift Engagement Failure Warning
    471
  - Warning System
    474
  - Monitoring of Starting Period
    474
  - Stalled Engine Warning
    474
  - Engine Stop Switch
    475
  - Overheat Warning
    475
  - Oil Level Warning
    476
  - Stopping the Engine at the Second Station
    476
- Optional Parts Information
  
  477
  - Extension Wire Harness
    477
  - Adapter
    477
  - Mounting Bracket
    477
- Technical Tips
  
  478
  - Shift Motor will Not Operate
    478
  - Emergency Manual Shift System
    478
- Rigging Instructions
  
  480
- Service Procedures
  
  484
  - Checking Actuator Operation
    484
  - Shift Voltage Adjustment
    485
  - Shift Stroke Adjustment
    488
  - Adapter
    490
- Special Service Tool
  
  491
  - Throttle Sensor Adjusting Lead
    491
- Specifications and Maintenance Data
  
  492
  - Specifications
    492
  - Maintenance Data
    492
  - Replacement Parts
    492
- Wiring Diagram
  
  493

Yamaha T25 Owner's Manual (122 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 8.58 MB

Important Manual Information
3
Table of Contents
4
Safety Information

7
- Outboard Motor Safety
  7
  - Propeller
    7
  - Rotating Parts
    7
  - Hot Parts
    7
  - Electric Shock
    7
  - Power Trim and Tilt
    7
  - Engine Shut-Off Cord (Lanyard)
    7
  - Gasoline
    7
  - Gasoline Exposure and Spills
    8
  - Carbon Monoxide
    8
  - Modifications
    8
- Boating Safety
  8
  - Alcohol and Drugs
    8
  - Personal Flotation Devices (Pfds)
    8
  - People in the Water
    8
  - Passengers
    8
  - Overloading
    8
  - Avoid Collisions
    9
  - Weather
    9
  - Accident Reporting
    9
  - Boat Education and Training
    9
  - Passenger Training
    10
  - Boating Safety Publications
    10
  - Laws and Regulations
    10
- Boating Organizations
  10
- Basic Boating Rules (Rules of the Road)
  11
General Information

15
- Identification Numbers Record
  15
  - Outboard Motor Serial Number
    15
  - Key Number
    15
- Compliance Mark and Manufactured Date Label
  15
- Read Manuals and Labels
  17
  - Warning Labels
    17
Specifications and Requirements

22
- Specifications
  22
- Installation Requirements
  23
  - Boat Horsepower Rating
    23
  - Mounting Motor
    24
- Remote Control Requirements
  24
- Battery Requirements
  24
  - Specifications of Battery
    24
  - Without a Rectifier or Rectifier Regulator
    25
- Propeller Selection
  25
- Start-In-Gear Protection
  26
- Engine Oil Requirements
  26
- Fuel Requirements
  26
  - Gasoline
    26
  - Gasoline Additives
    28
- Muddy or Acidic Water
  28
- Anti-Fouling Paint
  28
- Motor Disposal Requirements
  29
- Emergency Equipment
  29
- Emission Control Information
  29
  - Star Labels
    30
Components

32
- Components Diagram
  32
  - Fuel Tank
    34
  - Fuel Joint
    35
  - Fuel Gauge
    35
  - Pressure Relief Tab
    35
  - Fuel Tank Cap
    35
  - Air Vent Screw
    35
  - Remote Control Box
    35
  - Remote Control Lever
    35
  - Neutral Interlock Trigger
    36
  - Neutral Throttle Lever
    36
  - Tiller Handle
    36
  - Gear Shift Lever
    37
  - Throttle Grip
    37
  - Throttle Indicator
    37
  - Throttle Friction Adjuster
    38
  - Engine Shut-Off Cord (Lanyard) and Clip
    38
  - Engine Stop Button
    39
  - Manual Starter Handle
    40
  - Starter Button
    40
  - Main Switch
    40
  - Steering Friction Adjuster
    41
  - Power Trim and Tilt Switch on Remote
    41
  - Control or Tiller Handle
    41
  - Power Trim and Tilt Switch on Bottom Cowling
    42
  - Trim Tab with Anode
    42
  - Trim Tab
    43
  - Trim Rod (Tilt Pin)
    43
  - Tilt Lock Mechanism
    43
  - Tilt Support Knob
    44
  - Tilt Support Bar
    44
  - Cowling Lock Lever
    45
  - Flushing Device
    45
  - Alert Indicator
    45
Instruments and Indicators

46
- Indicators
  46
  - Low Oil Pressure-Alert Indicator
    46
  - Overheat-Alert Indicator
    46
Engine Control System

47
- Alert System
  47
  - Overheat Alert
    47
  - Low Oil Pressure Alert
    47
Installation

49
- Mounting the Outboard Motor
  49
- Clamping the Outboard Motor
  50
Operation

52
- First-Time Operation
  52
  - Fill Engine Oil
    52
  - Breaking in Engine
    52
  - Getting to Know Your Boat
    52
- Checks before Starting Engine
  52
  - Fuel Level
    53
  - Remove the Top Cowling
    53
  - Fuel System
    53
  - Controls
    53
- Engine Shut-Off Cord (Lanyard)
  54
- Engine Oil
  55
- Engine
  55
- Flushing Device
  55
- Install Top Cowling
  55
- Checking Power Trim and Tilt System
  56
- Battery
  56
- Filling Fuel
  57
- Operating Engine
  59
  - Sending Fuel (Portable Tank)
    59
  - Starting Engine
    60
- Checks after Starting Engine
  66
  - Cooling Water
    66
- Warming up Engine
  67
  - Manual Start and Electric Start Models
    67
- Checks after Engine Warm up
  67
  - Shifting
    67
  - Stop Switches
    67
- Stopping Boat
  69
- Stopping Engine
  70
  - Procedure
    70
- Trimming Outboard Motor
  71
- Tilting up and down
  74
Maintenance

83
- Transporting and Storing Outboard Motor
  83
  - Clamp Screw Mounting Models
    83
  - Storing Outboard Motor
    84
  - Conditioning and Stabilizing Gasoline
    84
  - Procedure
    84
  - Lubrication
    85
  - Cleaning and Anticorrosion Measures
    86
  - Flushing Power Unit
    86
  - Cleaning the Outboard Motor
    87
  - Checking Painted Surface of Outboard Motor
    87
- Periodic Maintenance
  87
  - Replacement Parts
    88
  - Maintenance Interval Guidelines
    88
  - Maintenance Chart 1
    89
  - Maintenance Chart 2
    91
  - Greasing
    92
  - Cleaning and Adjusting Spark Plug
    94
  - Checking Fuel Filter
    95
  - Inspecting Idle Speed
    95
  - Changing Engine Oil
    96
  - Inspecting Wiring and Connectors
    98
  - Checking Propeller
    98
  - Removing Propeller
    99
  - Installing Propeller
    99
  - Changing Gear Oil
    101
  - Inspecting and Replacing Anode(S)
    102
  - Checking Battery (for Electric Start Models)
    103
  - Connecting the Battery
    103
  - Disconnecting the Battery
    104
Trouble Recovery

105
- Troubleshooting
  105
- Temporary Action in Emergency
  108
  - Impact Damage
    108
  - Replacing Fuse
    108
  - Power Trim and Tilt will Not Operate
    109
  - Starter will Not Operate
    109
  - Emergency Starting Engine (Manual Start Model)
    110
  - Emergency Starting Engine (Electric Start Model)
    112
- Treatment of Submerged Motor
  113
Consumer Information

114
- Yamaha Four-Stroke Outboard Motor Three-Year Limited Warranty
  114
- Important Warranty Information if You Use Your Yamaha Outside the U.s.a. or Canada
  116
Index

117

Yamaha T25 Owner's Manual (108 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 4.23 MB

Important Manual Information
3
Table of Contents
4
Safety Information

7
- Outboard Motor Safety
  7
  - Propeller
    7
  - Rotating Parts
    7
  - Hot Parts
    7
  - Electric Shock
    7
  - Power Trim and Tilt
    7
  - Engine Shut-Off Cord (Lanyard)
    7
  - Gasoline
    7
  - Gasoline Exposure and Spills
    8
  - Carbon Monoxide
    8
  - Modifications
    8
- Boating Safety
  8
  - Alcohol and Drugs
    8
  - Personal Flotation Devices
    8
  - People in the Water
    8
  - Passengers
    8
  - Overloading
    8
  - Avoid Collisions
    9
  - Weather
    9
  - Accident Reporting
    9
  - Boat Education and Training
    9
  - Passenger Training
    10
  - Boating Safety Publications
    10
  - Laws and Regulations
    10
- Boating Organizations
  10
- Basic Boating Rules (Rules of the Road)
  10
General Information

15
- Identification Numbers Record
  15
  - Outboard Motor Serial Number
    15
  - Key Number
    15
- Read Manuals and Labels
  16
  - Warning Labels
    16
Specifications and Requirements

20
- Specifications
  20
- Installation Requirements
  22
  - Boat Horsepower Rating
    22
  - Mounting Motor
    22
- Remote Control Requirements
  22
- Battery Requirements
  22
  - Specifications of Battery
    22
  - Mounting Battery
    23
  - Multiple Batteries
    23
  - Without a Rectifier or Rectifier Regulator
    23
- Propeller Selection
  23
- Start-In-Gear Protection
  24
- Engine Oil Requirements
  24
- Fuel Requirements
  24
  - Gasoline
    24
  - Ring Free Fuel Additive
    25
- Muddy or Acidic Water
  25
- Anti-Fouling Paint
  25
- Motor Disposal Requirements
  26
- Emergency Equipment
  26
- Emission Control Information
  26
  - North American Models
    26
  - Star Labels
    27
Components

29
- Components Diagram
  29
  - Fuel Tank
    30
  - Fuel Joint
    31
  - Fuel Gauge
    31
  - Fuel Tank Cap
    31
  - Air Vent Screw
    31
  - Remote Control Box
    31
  - Remote Control Lever
    31
  - Neutral Interlock Trigger
    32
  - Neutral Throttle Lever
    32
  - Tiller Handle
    32
  - Gear Shift Lever
    32
  - Throttle Grip
    33
  - Throttle Indicator
    33
  - Throttle Friction Adjuster
    34
  - Engine Shut-Off Cord (Lanyard) and Clip
    34
  - Engine Stop Button
    35
  - Manual Starter Handle
    35
  - Starter Button
    36
  - Main Switch
    36
  - Steering Friction Adjuster
    36
  - Power Trim and Tilt Switch on Remote Control or Tiller Handle
    37
  - Power Trim and Tilt Switch on Bottom Engine Cowling
    37
  - Trim Tab with Anode
    38
  - Trim Tab
    38
  - Trim Rod (Tilt Pin)
    39
  - Tilt Lock Mechanism
    39
  - Tilt Support Knob
    39
  - Tilt Support Bar
    40
  - Cowling Lock Lever(S) (Turn Type)
    40
  - Flushing Device
    40
  - Alert Indicator
    40
Instruments and Indicators

42
- Indicators
  42
  - Low Oil Pressure-Alert Indicator
    42
  - Overheat-Alert Indicator
    42
Engine Control System

43
- Alert System
  43
  - Overheat Alert
    43
  - Low Oil Pressure Alert
    43
Installation

45
- Mounting the Outboard Motor
  45
- Clamping the Outboard Motor
  46
Operation

48
- First-Time Operation
  48
  - Fill Engine Oil
    48
  - Breaking in Engine
    48
  - Getting to Know Your Boat
    48
- Checks before Starting Engine
  48
  - Fuel Level
    48
  - Remove Cowling
    49
  - Fuel System
    49
  - Controls
    49
  - Engine Shut-Off Cord (Lanyard)
    50
  - Engine Oil
    51
  - Engine
    51
  - Flushing Device
    51
  - Install Cowling
    51
  - Checking Power Trim and Tilt System
    52
  - Battery
    52
- Filling Fuel
  52
- Operating Engine
  53
  - Sending Fuel (Portable Tank)
    53
  - Starting Engine
    55
- Checks after Starting Engine
  61
  - Cooling Water
    61
- Warming up Engine
  61
  - Manual Start and Electric Start Models
    61
- Checks after Engine Warm-Up
  61
  - Shifting
    61
  - Stop Switches
    62
- Shifting
  62
- Stopping Boat
  64
- Stopping Engine
  64
  - Procedure
    64
- Trimming Outboard Motor
  65
- Tilting up and down
  68
- Shallow Water
  72
  - Cruising in Shallow Water (Manual Tilt Models)
    72
  - Power Trim and Tilt Models
    73
- Cruising in Other Conditions
  74
Maintenance

75
- Transporting and Storing Outboard Motor
  75
  - Clamp Screw Mounting Models
    75
  - Storing Outboard Motor
    75
  - Procedure
    76
  - Lubrication
    77
  - Cleaning and Anticorrosion Measures
    77
  - Flushing Power Unit
    77
  - Cleaning the Outboard Motor
    78
  - Checking Painted Surface of Motor
    78
- Periodic Maintenance
  78
  - Replacement Parts
    79
  - Maintenance Interval Guidelines
    79
  - Maintenance Chart 1
    80
  - Maintenance Chart 2
    82
  - Greasing
    83
  - Cleaning and Adjusting Spark Plug
    84
  - Checking Fuel Filter
    85
  - Inspecting Idling Speed
    85
  - Changing Engine Oil
    86
  - Inspecting Idling Speed
    86
  - Checking Wiring and Connectors
    88
  - Checking Propeller
    88
  - Removing Propeller
    88
  - Installing Propeller
    89
  - Changing Gear Oil
    90
  - Cleaning Fuel Tank
    91
  - Inspecting and Replacing Anode(S)
    92
  - Checking Battery (for Electric Start Models)
    92
  - Connecting the Battery
    93
  - Disconnecting the Battery
    93
Trouble Recovery

95
- Troubleshooting
  95
- Temporary Action in Emergency
  98
- Treatment of Submerged Motor
  103
Consumer Information

104
- Yamaha Motor Corporation, U.s.a. Four-Stroke Outboard Motor
  104
  - Three-Year Limited Warranty
    104
- Important Warranty Information if You Use Your Yamaha Outside
  106

Yamaha T25 Service Manual (43 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 1.25 MB

General Information

3
- Table of Contents
  3
- Safety While Working
  4
- Rotating Part
  4
- Hot Part
  4
- Electric Shock
  4
- Propeller
  4
- Handling of Gasoline
  4
- Ventilation
  4
- Self-Protection
  5
- Working with Crane
  5
- Handling of Gas Torch
  5
- Part, Lubricant, and Sealant
  5
- Handling of Sealant
  5
- Disassembly and Assembly
  6
- Tightening Torque
  6
- Non-Reusable Part
  6
- Special Service Tool
  6
- Abbreviation
  7
- Lubricant, Sealant, and Thread Locking Agent
  8
- Symbol
  8
- Special Service Tool
  9
Spec Specification

17
- General Feature
  19
- Model Features
  19
- Model Designation
  20
- Serial Number
  20
- Dimension and Weight
  21
- Model Data
  21
- Performance
  21
- Power Unit
  22
- Bracket Unit
  23
- Lower Unit
  23
- Fuel and Oil Requirement
  24
- Battery Requirement
  25
- Electrical Technical Data
  25
- Ignition Timing Control System
  25
- PTT Requirement
  25
- Engine Speed Control System
  27
- Charging System
  28
- PTT System
  28
- Starting System
  29
- Fuel System
  30
- Fuel System Technical Data
  30
- Power Unit
  31
- Power Unit Technical Data
  31
- Cylinder Head Assembly
  32
- Manual Starter
  32
- Crankcase Assembly
  35
- Lower Unit Assembly
  37
- Lower Unit Technical Data
  37
- Bracket Unit Technical Data
  38
- Fuel System
  38
- PTT System
  38
- Rigging Information
  38
- Special Tightening Torque
  38
- Power Unit
  39
- Bracket Unit
  40
- Lower Unit
  40
- General Tightening Torque
  41
- Optional Equipment
  41
- PTT Unit
  41

Yamaha T25 Maintenance Manual (36 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 7.04 MB

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Yamaha T25 Rigging Manual (497 pages)

Table of Contents

Section 1 -

Standard Equipment, Rigging Kits, and Crate Contents

Remote Controls

Section 5 - Instrument & Gauge Installations

Section 6 - Tiller Handle Kits

Tiller Handle Kits

Section 6

Section 7 - Conversion & Steering Kits

Conversion & Steering Kits

Section 7

Section 5

Notice

General Information

Control Functions

Installing Instrument

Preparation before Rigging

Rigging

Testing

Installation

Wiring Diagram

Section 6

External View

Features and Benefits

Optional Parts Information

Technical Tips

Rigging Instructions

Service Procedures

Special Service Tool

Specifications and Maintenance Data

Wiring Diagram

Yamaha T25 Owner's Manual (122 pages)

Table of Contents

Safety Information

General Information

Specifications and Requirements

Components

Instruments and Indicators

Engine Control System

Installation

Operation

Maintenance

Trouble Recovery

Consumer Information

Index

Yamaha T25 Owner's Manual (108 pages)

Table of Contents

Safety Information

General Information

Specifications and Requirements

Components

Instruments and Indicators

Engine Control System

Installation

Operation

Maintenance

Trouble Recovery

Consumer Information

Yamaha T25 Service Manual (43 pages)

Table of Contents

General Information

Spec Specification

Yamaha T25 Maintenance Manual (36 pages)

Table of Contents

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