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Motorola APX 5000 Manuals
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Motorola APX 5000 manuals available for free PDF download: Service Manual, User Manual, Quick Reference Card
Motorola APX 5000 Service Manual (438 pages)
Brand:
Motorola
| Category:
Two-Way Radio
| Size: 29.88 MB
Table of Contents
Foreword
4
Manual Revisions
4
Product Safety and Rf Exposure Compliance
4
Computer Software Copyrights
4
Document Copyrights
4
Disclaimer
4
Trademarks
4
Document History
5
Table of Contents
7
List of Tables
10
List of Figures
12
Commercial Warranty
17
Limited Warranty
17
Motorola Communication Products
17
Chapter 1 Introduction
21
General
21
Notations Used in this Manual
22
Chapter 2 Radio Power
23
General
23
Table 2-1. Batteries
23
DC Power Routing - Transceiver Board
24
Figure 2-1. DC Power Distribution
24
DC Power Routing - VOCON Board
25
Table 2-2. Transceiver Voltage Regulators
25
Chapter 3 Theory of Operation
27
Figure 3-1. APX 5000/ APX 6000/ APX 6000XE/ SRX 2200 Overall Block Diagram
28
Figure 3-2. Transceiver (VHF) Block Diagram (Power and Control Omitted)
29
Transceiver Board
29
Figure 3-3. Transceiver (UHF1 and UHF2) Block Diagram (Power and Control Omitted)
30
Figure 3-4. Transceiver (7/800) Block Diagram (Power and Control Omitted)
30
Table 3-1. Battery Connector M101
31
Table 3-2. VOCON Connector J1001
31
Figure 3-5. Receiver Block Diagram (VHF)
33
Figure 3-6. Receiver Block Diagram (UHF1 and UHF2)
34
Figure 3-7. Receiver Block Diagram (7/800)
34
Figure 3-8. Transmitter Block Diagram (VHF)
37
Figure 3-9. Transmitter Block Diagram (UHF1 and UHF2)
37
Figure 3-10. Transmitter Block Diagram (7/800)
38
Directional Coupler
39
Antenna Switch
40
Harmonic Filter
40
Figure 3-11. Synthesizer Block Diagram (VHF)
43
Figure 3-12. Synthesizer Block Diagram (UHF1 and UHF2)
43
Figure 3-13. Synthesizer Block Diagram (7/800)
44
Table 3-3. Port Expander Pin Settings
46
Controller
50
Figure 3-14. Controller Interconnection Diagram
50
Figure 3-15. Controller Electrical Overview
52
Figure 3-16. Controller DC Block Diagram
53
Table 3-4. DC Supplies and Sources for Controller
54
Table 3-5. Mako's LDO and Supplies
55
Figure 3-17. V_SW_1.4 Switched Power Supply
56
Figure 3-18. 5V Switched Power Supply
57
Table 3-6. Pulse Switching Combination
57
Figure 3-19. Power-Up Timing Regulators
58
Figure 3-20. VOCON Clock Architecture
59
Table 3-7. VOCON Clock Distribution
59
Figure 3-21. Overview of OMAP Interconnection with VOCON Peripherals
60
Figure 3-22. OMAP Memory Interface
61
Figure 3-23. Timing of Power-Up and Initialization of Emmc
63
Figure 3-24. Emmc Topography
64
Figure 3-25. Block Diagram of VOCON and EXPANSION Boards as Related to Emmc
65
Figure 3-26. RX / TX SSI Configuration
66
Figure 3-27. Audio SSI Configuration
66
Figure 3-28. SPI and I2C Configuration
67
Figure 3-29. CPLD Block Diagram
68
Figure 3-30. Audio TX Path Block Diagram
69
Figure 3-31. VOCON RX Audio Path Block Diagram
70
Figure 3-32. Control Top Block Diagram
71
Figure 3-33. Display Circuit Detail Overview Block Diagram
72
Table 3-8. Color Schemes
74
Figure 3-34. Lighting Controller Overview
75
Figure 3-35. Lighting Controller - SRX 2200
76
Figure 3-36. Keypad Interface Outline
77
Table 3-9. Key Map Matrix
77
Side Controls
78
Figure 3-37. GCAI Signal Configuration
79
Figure 3-38. GCAI Connector
79
Table 3-11. GCAI Connector Pin Assignment
80
Figure 3-39. GCAI Connector - Back View
81
Figure 3-40. VOCON to RF Board Interface
82
Figure 3-41. APX 5000/ APX 6000/ APX 6000XE/ SRX 2200 Encryption Architecture
83
Table 3-12. Encryption Algorithms and Corresponding Kit Numbers
84
Global Positioning Sytem (GPS)
86
Figure 3-42. GPS Block Diagram (VHF/700-800 Mhz)
87
Table 3-13. Power and I/O Pins for NI5500
87
Accelerometer
88
Figure 3-43. GPS Block Diagram (UHF1 and UHF2)
88
Figure 3-44. Directions of the Detectable Accelerations
88
Figure 3-45. Accelerometer Block Diagram
89
Table 3-14. SPI Interface
89
Table 3-15. Register Address Map
90
Bluetooth
91
Figure 3-46. Relation of Bluetooth Antenna Assembly to Expansion Board
91
Figure 3-47. Bluetooth Connection Flowchart
92
Figure 3-48. Bluetooth/Controller Interface with Clock Sources
93
Figure 3-49. Bluetooth Functional Block Diagram
93
Figure 3-50. Bluetooth Low-Frequency Circuit Block Diagram
94
Figure 3-51. Bluetooth Low-Frequency Pairing Data Path
94
Figure 3-52. Detailed Low-Frequency Transmit/Receive Paths
95
Figure 3-53. Chip Power-Up/Power-Down Sequence (Exernal Input/Output Shown)
95
Figure 3-54. Current Distribution Tree for Bluetooth Circuitry
96
Figure 3-55. Bluetooth LF UART Connection Block Diagram
97
Table 3-16. Bluetooth Host Processor UART I/O
97
Table 3-17. SPI I/O
98
Table 3-18. USB I/O
98
Figure 3-56. Bluetooth USB Interface too Main VOCON
99
Table 3-19. GPIO I/O
99
Chapter 4 Troubleshooting Procedures
101
Handling Precautions
101
Recommended Service Tools
102
Table 4-1. Recommended Service Tools
102
Standard Bias Table
103
Table 4-2. Standard Operating Bias - DC Voltages
103
Table 4-3. Standard Operating Bias - Clock Sources
103
Power-Up Self-Check Errors
104
Table 4-4. Power-Up Self-Check Error Codes
104
Power-Up Self-Check Diagnostics and Repair (Not for Field Use)
105
Table 4-5. Power-Up Self-Check Diagnostic Actions
105
Chapter 5 Troubleshooting Charts
107
List of Troubleshooting Charts
107
Table 5-1. Troubleshooting Charts
107
Main Troubleshooting Flowchart
109
Power-Up Failure
111
DC Supply Failure
121
Top/CID Display Failure
128
Main Display Failure
129
Volume Set Error
130
Channel Select Error
131
Keypad Error
132
5.10 Side Button Error
133
VOCON RX Audio Error
134
VOCON RX Audio Error
135
VOCON TX Audio Error
136
5.15 Keyload Failure
138
5.16 Secure Hardware Failure
139
5.17 Emmc Memory Failure
140
RX RF Failure
141
5.19 FGU Failure
152
5.20 FGU Power Failure
153
5.21 GPS Failure
154
Bluetooth Failure
156
PA Failure
162
Chapter 6 Troubleshooting Waveforms
173
List of Waveforms
173
Table 6-1. List of Waveforms
173
Clocks
175
Figure 6-1. 32 Khz Clock Waveform
175
Figure 6-2. 4 Mhz Clock Waveform
176
Figure 6-3. 12 Mhz Clock Waveform
177
Figure 6-4. 16.8 Mhz Clock Waveform
178
Figure 6-5. 24 Mhz Clock Waveform
179
Audio SSI
180
Figure 6-6. Audio SSI - Red Tx Waveform
180
Figure 6-7. Audio SSI - Red Rx Waveform
181
Figure 6-8. Audio SSI - Sync. Waveform
182
Figure 6-9. Audio SSI - BCLK. Waveform
183
Rx Ssi
184
Figure 6-10. RX SSI - CLK. Waveform
184
Figure 6-11. RX SSI - da Waveform
185
Figure 6-12. RX SSI - Fsync. Waveform
186
Tx Ssi
187
Figure 6-13. TX SSI - TX CLK. Waveform
187
Figure 6-14. TX SSI - da Waveform
188
Figure 6-15. TX SSI - Fsync. Waveform
189
Spi
190
Figure 6-16. SPI - CLK Waveform
190
Figure 6-17. MOSI Waveform
191
Figure 6-18. MISO Waveform
192
Figure 6-19. CS Waveform
193
I2C Bus
194
Figure 6-20. I2C Bus - SCA Waveform
194
Figure 6-21. I2C Bus - SCA 5V Waveform
195
Figure 6-22. I2C Bus - SDA Waveform
196
One Wire
197
Figure 6-23. 1-Wire Waveform
197
Gcai
198
Figure 6-24. GCAI - GPIO0 Waveform
198
Figure 6-25. GCAI - GPIO4 Waveform
199
6.10 Usb
200
Figure 6-26. USB - D- Waveform
200
Figure 6-27. USB - D+ Waveform
201
6.11 Uart
202
Figure 6-28. UART - RX Waveform
202
Figure 6-29. UART - TX Waveform
203
6.12 Sdram
204
Figure 6-30. SDRAM - CLK Waveform
204
Figure 6-31. SDRAM - CLKX Waveform
205
6.13 Flash Control
206
Figure 6-32. FLASH CONTROL - ADV Waveform
206
Figure 6-33. FLASH CONTROL - CS3 Waveform
207
Figure 6-34. FLASH CONTROL - OE Waveform
208
Figure 6-35. FLASH CONTROL - RDY Waveform
209
Figure 6-36. FLASH CONTROL - WE Waveform
210
Expandable Memory (Emmc)
211
Figure 6-37. Emmc: Power-On until Final Initialization Waveforms
211
Figure 6-38. Emmc: Correct Detection, Configuration and Initialization Waveforms
212
Figure 6-39. Emmc: Failure to Properly Detect, Configure and Initialize Waveforms
213
Figure 6-40. MMC_CLK @ < 400 Khz During "Clock Frequency Identification Mode
214
Figure 6-41. MMC_CLK @ < 24 Mhz During "Clock Frequency Data Transfer Mode
215
Figure 6-42. MMC_CMD Actual Waveform When Probing with Active Probes; Short Wires; GND Pin Soldered
216
Figure 6-43. MMC_CMD Misleading Waveform When Probing with Passive Probe; Long Wires; GND Clip
217
Figure 6-44. MMC_DAT0, MMC_DAT1, MMC_DAT2, MMC_DAT3 Data Lines During Data Transmission between Emmc and OMAP
218
Figure 6-45. F2_TIMER_OUT Clock from CPLD into OMAP for Emmc Operation
219
6.15 Receive Baseband Signals
220
Figure 6-46. Received Baseband Waveforms
220
6.16 Gps
221
Figure 6-47. GPS TCXO Waveforms
221
Figure 6-48. GPS RTC Waveforms
222
Figure 6-49. GPS UART DATA Waveforms
223
6.17 Bluetooth Troubleshooting Waveforms
224
Table 6-2. Bluetooth Command to TX
224
Table 6-3. Bluetooth Command to RX
225
Table 6-4. Low Frequency Command to TX
225
Table 6-5. Low Frequency Command to RX
225
Table 6-6. Bluetooth Test Points
226
Figure 6-50. Startup Waveforms - Vmax of TP16
227
Figure 6-51. Startup - Timing Difference of TP9 to TP16
228
Figure 6-52. Startup - Timing Difference of TP5 to TP16 and Voltage Statistics
229
Figure 6-53. Startup - Timing Difference of TP4 to TP16 and Time Statistics
230
Figure 6-54. Startup - Timing Difference of TP4 to TP5 and Time Statistics
231
Figure 6-55. Startup - Vmax of TP5 and Time Statistics
232
Figure 6-56. Startup - Vmax of TP4 and Time Statistics
233
Figure 6-57. Startup - Vmax of TP5 and Voltage Statistics
234
Figure 6-58. Startup - Vmax of TP9 and Voltage Statistics
235
Figure 6-59. Startup - Vmax of TP10 and Time Statistics
236
Figure 6-60. Startup - Vmax of TP16 and Voltage Statistics
237
Figure 6-61. Startup - Vmax of TP13 and Voltage Statistics
238
Figure 6-62. Startup - Vmax of TP11 and Voltage Statistics
239
Figure 6-63. Startup - Timing Difference of TP13 to TP16 and Time Statistics
240
Figure 6-64. Startup - Timing Difference of TP10 to TP13 and Time Statistics
241
Figure 6-65. Startup - Timing Difference of TP11 to TP13 and Time Statistics
242
Figure 6-66. Bluetooth CW on Spectrum Analyzer
243
6.18 Bluetooth Steady-State
244
Figure 6-67. Expansion Board - USB D+ Vmax and Packet Timing with Statistics
244
Figure 6-68. Expansion Board - USB D- Vmax and Packet Timing with Statistics
245
Figure 6-69. Expansion Board - VSW_3.6 Voltage Statistics
246
Figure 6-70. Expansion Board - 32 Khz Clock Vmax with Statistics
247
Figure 6-71. Expansion Board - LF Coil with TX and RX Waveform Measured by a Conducted Cable on LF Coil
248
6.19 LF CW on Spectrum Analyzer
249
Figure 6-72. LF CW on Spectrum Analyzer
249
Chapter 7 Troubleshooting Tables
251
List of Board and IC Signals
251
Table 7-2. VOCON Board to RF Board Connector Interface PIN-OUT
252
Table 7-3. VOCON Board to EXPANSION Board Connector Interface PIN-OUT
254
Table 7-4. VOCON Board to Control Top with Top Display Interface PIN-OUT
257
Table 7-5. VOCON Board to Front Display Interface PIN-OUT
259
Table 7-6. VOCON Board to Keypad Interface PIN-OUT
260
Table 7-7. EXPANSION Board to Accessory Connector (GCAI) Interface PIN-OUT
261
Table 7-8. EXPANSION Board to Side Buttons Interface PIN-OUT
262
Table 7-9. EXPANSION Board to Speaker and Microphones Interface PIN-OUT
263
Table 7-10. EXPANSION Board to AVR / JTAG Interface PIN-OUT
264
Table 7-11. Primary IC Reference Designators
265
Table 7-12. Overall GPIO Pin Functions Across Multiple Boards
266
Chapter 8 Schematics, Boards Overlays, and Parts Lists
277
List of Transceiver Schematics and Board Overlays
277
Table 8-1. List of Transceiver Schematics and Board Overlays
277
List of VOCON Schematics and Board Overlays
278
List of Expansion Board Schematics and Overlays
278
Table 8-2. List of VOCON Schematics and Board Overlays
278
Table 8-3. List of VOCON Schematics and Board Overlays
278
Transceiver (RF) Boards: VHF
279
Figure 8-1. NUD7120A Transceiver (RF) Board Overall Circuit Schematic
279
Figure 8-2. NUD7120A Harmonic Filter Circuit
280
Figure 8-3. NUD7120A GPS Circuit
281
Figure 8-4. NUD7120A Miscellaneous Connector Circuit
282
Figure 8-5. NUD7120A Receiver Front End Circuit
283
Figure 8-6. NUD7120A Receiver Back End Circuit
284
Figure 8-7. NUD7120A DC Power Circuit
285
Figure 8-8. NUD7120A Transmitter and Automatic Level Control Circuits
286
Figure 8-9. NUD7120A Frequency Generation Unit (Synthesizer) Circuit – 1 of 2
287
Figure 8-10. NUD7120A Frequency Generation Unit (VCO) Circuit – 2 of 2
288
Figure 8-11. NUD7120A Mixer and if Filter Circuits
289
Figure 8-12. NUD7120A Power Amplifier Circuit
290
Figure 8-13. NUD7120A Transceiver (RF) Board Layout – Side 1
291
Figure 8-14. NUD7120A Transceiver (RF) Board Layout – Side 2
292
Transceiver (RF) Boards: UHF1
301
Figure 8-15. NUE7365A/ NUE7369A Transceiver (RF) Board Overall Circuit Schematic
301
Figure 8-16. NUE7365A/ NUE7369A UHF1 Harmonic Filter Circuit
302
Figure 8-17. NUE7365A/ NUE7369A GPS Circuit
303
Figure 8-18. NUE7365A/ NUE7369A Miscellaneous Connector Circuit
304
Figure 8-19. NUE7365A Receiver Front End Circuit
305
Figure 8-20. NUE7365A/ NUE7369A Receiver Back End Circuit
306
Figure 8-21. NUE7365A/ NUE7369A DC Power Circuit
307
Figure 8-22. NUE7365A/ NUE7369A Transmitter and Automatic Level Control Circuits
308
Figure 8-23. NUE7365A Frequency Generation Unit (Synthesizer) Circuit – 1 of 2
309
Figure 8-24. NUE7365A Frequency Generation Unit (VCO) Circuit – 2 of 2
310
Figure 8-25. NUE7365A/ NUE7369A Mixer and if Filter Circuits
311
Figure 8-26. NUE7365A Power Amplifier Circuit
312
Figure 8-27. NUE7365A Transceiver (RF) Board Layout – Side 1
313
Figure 8-28. NUE7365A Transceiver (RF) Board Layout – Side 2
314
Figure 8-29. NUE7369A Receiver Front End Circuit
324
Figure 8-30. NUE7369A Frequency Generation Unit (Synthesizer) Circuit – 1 of 2
325
Figure 8-31. NUE7369A Frequency Generation Unit (VCO) Circuit – 2 of 2
326
Figure 8-32. NUE7369A Power Amplifier Circuit
327
Figure 8-33. NUE7369A Transceiver (RF) Board Layout – Side 1
328
Figure 8-34. NUE7369A Transceiver (RF) Board Layout – Side 2
329
Transceiver (RF) Boards: UHF2
337
Figure 8-35. NUE7366A Transceiver (RF) Board Overall Circuit Schematic
337
Figure 8-36. NUE7366A UHF2 Harmonic Filter Circuit
338
Figure 8-37. NUE7366A GPS Circuit
339
Figure 8-38. NUE7366A Miscellaneous Connector Circuit
340
Figure 8-39. NUE7366A Receiver Front End Circuit
341
Figure 8-40. NUE7366A Receiver Back End Circuit
342
Figure 8-41. NUE7366A DC Power Circuit
343
Figure 8-42. NUE7366A Transmitter and Automatic Level Control Circuits
344
Figure 8-43. NUE7366A Frequency Generation Unit (Synthesizer) Circuit – 1 of 2
345
Figure 8-44. NUE7366A Frequency Generation Unit (VCO) Circuit – 2 of 2
346
Figure 8-45. NUE7366A Mixer and if Filter Circuits
347
Figure 8-46. NUE7366A Power Amplifier Circuit
348
Figure 8-47. NUE7366A Transceiver (RF) Board Layout – Side 1
349
Figure 8-48. NUE7366A Transceiver (RF) Board Layout – Side 2
350
Transceiver (RF) Boards: 700-800 Mhz
357
Figure 8-49. NUF6750A Transceiver (RF) Board Overall Circuit Schematic
357
Figure 8-50. NUF6750A Harmonic Filter Circuit
358
Figure 8-51. NUF6750A GPS Circuit
359
Figure 8-52. NUF6750A Miscellaneous Connector Circuit
360
Figure 8-53. NUF6750A Receiver Front End Circuit
361
Figure 8-54. NUF6750A Receiver Back End Circuit
362
Figure 8-55. NUF6750A DC Power Circuit
363
Figure 8-56. NUF6750A Transmitter and Automatic Level Control Circuits
364
Figure 8-57. NUF6750A Frequency Generation Unit (Synthesizer) Circuit – 1 of 2
365
Figure 8-58. NUF6750A Frequency Generation Unit (VCO) Circuit – 2 of 2
366
Figure 8-59. NUF6750A Mixer and if Filter Circuits
367
Figure 8-60. NUF6750A Power Amplifier Circuit
368
Figure 8-61. NUF6750A Transceiver (RF) Board Layout – Side 1
369
Figure 8-62. NUF6750A Transceiver (RF) Board Layout – Side 2
370
Controller Board
379
Figure 8-63. HLN5979B/ Hln5960Acontroller Board Overall Schematic
379
Figure 8-64. HLN5979B/ HLN5960A Controller Board Display, Controls and JTAG Schematics
380
Figure 8-65. HLN5979B Controller Board Display/Keypad Lighting Control Circuits
381
Figure 8-66. HLN5979B/ HLN5960A Controller Board LCD and Keypad Connector Circuits
382
Figure 8-67. HLN5979B/ HLN5960A Controller Board Expansion Board Interface Circuits
383
Figure 8-68. HLN5979B Controller Board CPLD Circuit
384
Figure 8-69. HLN5979B/ HLN5960A Controller Board OMAP User Interface Circuit
385
Figure 8-70. HLN5979B/ HLN5960A Controller Board Memory Interface Circuit
386
Figure 8-71. HLN5979B/ HLN5960A Controller Board Audio Circuit
387
Figure 8-72. HLN5979B/ HLN5960A Controller Board MAKO/DC Circuits
388
Figure 8-73. HLN5979B/ HLN5960A Controller Board Serial Interface Circuit
389
Figure 8-74. HLN5979B/ HLN5960A Controller Board RF Interface Circuit
390
Figure 8-75. HLN5979B Controller Board Layout – Side 1
391
Figure 8-76. HLN5979B Controller Board Layout – Side 2
392
Figure 8-77. HLN5960A Controller Board Display/Keypad Lighting Control Circuits
398
Figure 8-78. HLN5960A Controller Board CPLD Circuit
399
Figure 8-79. HLN5960A Controller Board Layout – Side 1
400
Figure 8-80. HLN5960A Controller Board Layout – Side 2
401
Expansion Board
407
Figure 8-81. HLN5978B Expansion Board Overall Circuit Schematic
407
Figure 8-82. HLN5977A/ HLN5978B Audio Circuit
408
Figure 8-83. HLN5977A/ HLN5978B Secure Circuit
409
Figure 8-84. HLN5978B Expandable Memory Circuit
410
Figure 8-85. HLN5978B GPS Bluetooth Circuit – 1 of 2
411
Figure 8-86. HLN5978B GPS Bluetooth Circuit – 2 of 2
412
Figure 8-87. HLN5977A/ HLN5978B Expansion Board Layout – Side 1
413
Figure 8-88. HLN5977A/ HLN5978B Expansion Board Layout – Side 2
414
Appendix A Replacement Parts Ordering
421
Basic Ordering Information
421
Transceiver Board, VOCON Board and Expander Board Ordering Information
421
Motorola Online
421
Mail Orders
421
Telephone Orders
421
Fax Orders
422
Parts Identification
422
Product Customer Service
422
A.6 Fax Orders
422
Glossary
423
Index
433
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Motorola APX 5000 Service Manual (318 pages)
Brand:
Motorola
| Category:
Two-Way Radio
| Size: 19.79 MB
Table of Contents
Table of Contents
11
Model Numbering, Charts, and Specifications
18
Portable Radio Model Numbering System
18
ASTRO APX 5000 VHF Model Chart
19
ASTRO APX 5000 UHF1 Model Chart
20
ASTRO APX 5000 700-800 Model Chart
21
Specifications for APX 5000 VHF Radios
22
Specifications for APX 5000 UHF1 Radios
23
Specifications for APX 5000 7-800 Mhz Radios
24
ASTRO APX 6000 VHF Model Chart
25
ASTRO APX 6000 UHF1 Model Chart
26
ASTRO APX 6000 UHF2 Model Chart
27
ASTRO APX 6000 700-800 Model Chart
28
Specifications for APX 6000 VHF Radios
29
Specifications for APX 6000 UHF1 Radios
30
Specifications for APX 6000 UHF2 Radios
31
Specifications for APX 6000 7-800 Mhz Radios
32
ASTRO APX 6000Li VHF Model Chart
33
ASTRO APX 6000Li UHF1 Model Chart
34
ASTRO APX 6000Li 700-800 Model Chart
35
Specifications for APX 6000Li VHF Radios
36
Specifications for APX 6000Li UHF1 Radios
37
Specifications for APX 6000Li 7-800 Mhz Radios
38
Chapter 1 Introduction
39
Manual Contents
39
Notations Used in this Manual
39
Radio Description
40
Flashport
40
Table 1-1. ASTRO APX 5000/ APX 6000/ APX 6000Li Basic Features
40
Chapter 2 Basic Maintenance
41
General Maintenance
41
Handling Precautions
42
Chapter 3 Basic Theory of Operation
43
Major Assemblies
43
Analog Mode of Operation
44
Figure 3-1. APX 5000/ APX 6000/ APX 6000Li Overall Block Diagram
44
Figure 3-2. Receiver Block Diagram (VHF)
45
Figure 3-3. Receiver Block Diagram (UHF1)
45
Figure 3-4. Receiver Block Diagram (UHF2)
46
Figure 3-5. Receiver Block Diagram (700/800 Mhz)
46
Figure 3-6. GPS Diagram
47
Figure 3-7. Transceiver (VHF) Block Diagram
49
Figure 3-8. Transceiver (UHF1) Block Diagram
49
Figure 3-9. Transceiver (UHF2) Block Diagram
50
Figure 3-10. Transceiver (700/800 Mhz) Block Diagram
50
Digital (ASTRO) Mode of Operation
51
Controller Section
52
Figure 3-11. Controller Block Diagram
52
Chapter 4 Recommended Test Equipment and Service Aids
55
Recommended Test Equipment
55
Service Aids
56
Field Programming
56
Table 4-2. Service Aids
56
Chapter 5 Performance Checks
57
Test Equipment Setup
57
Figure 5-1. Performance Checks Test Setup
57
Table 5-1. Initial Equipment Control Settings
58
Display Radio Test Mode (Dual-Display Version)
59
Table 5-2. Test-Mode Displays
59
Table 5-3. Test Frequencies (Mhz)
61
Table 5-4. Test Environments
62
Display Radio Test Mode (Top-Display Version)
64
Table 5-6. Test Frequencies (Mhz)
66
Receiver Performance Checks
68
Table 5-7. Receiver Performance Checks
68
Table 5-8. Receiver Tests for ASTRO Conventional Channels
68
Transmitter Performance Checks
69
Table 5-9. Transmitter Performance Checks - APX 5000/ APX 6000/ APX 6000Li
69
Table 5-10. Transmitter Tests for ASTRO Conventional Channels - APX 5000/ APX 6000/ APX 6000Li
70
Chapter 6 Radio Alignment Procedures
71
Test Setup
71
Figure 6-1. Radio Alignment Test Setup
71
Tuner Main Menu
72
Softpot
72
Figure 6-2. Tuner Software Main Menu
72
Figure 6-3. Typical Softpot Screen
73
Radio Information
74
Transmitter Alignments
74
Figure 6-4. Radio Information Screen
74
Figure 6-5. Reference Oscillator Alignment Screen (VHF)
75
Figure 6-6. Reference Oscillator Alignment Screen (UHF1)
76
Figure 6-7. Reference Oscillator Alignment Screen (UHF2)
76
Table 6-1. Base Frequencies
77
Figure 6-8. Reference Oscillator Alignment Screen (700/800 Mhz)
77
Figure 6-9. Transmit Power Characterization Points Alignment Screen (VHF)
78
Figure 6-10. Transmit Power Characterization Points Alignment Screen (UHF1)
79
Figure 6-11. Transmit Power Characterization Points Alignment Screen (UHF2)
79
Figure 6-12. Transmit Power Characterization Points Alignment Screen (700/800Mhz)
80
Figure 6-13. Transmit Power Characterization Alignment Screen (VHF)
81
Figure 6-14. Transmit Power Characterization Alignment Screen (UHF1)
81
Figure 6-15. Transmit Power Characterization Alignment Screen (UHF2)
82
Figure 6-16. Transmit Power Characterization Alignment Screen (700/800 Mhz)
82
Figure 6-17. PA Saturation Referencing Alignment Screen (VHF)
83
Figure 6-18. PA Saturation Referencing Alignment Screen (UHF1)
84
Figure 6-19. PA Saturation Referencing Alignment Screen (UHF2)
84
Figure 6-20. PA Saturation Referencing Alignment Screen (700/800 Mhz)
85
Figure 6-21. Transmit Deviation Balance Alignment Screen (VHF)
86
Figure 6-22. Transmit Deviation Balance Alignment Screen (UHF1)
87
Figure 6-23. Transmit Deviation Balance Alignment Screen (UHF2)
87
Figure 6-24. Transmit Deviation Balance Alignment Screen (700/800 Mhz)
88
Front End Filter Alignment
89
Figure 6-25. Front End Filter Alignment Screen (UHF1)
89
Figure 6-26. Front End Filter Alignment Screen (UHF2)
90
Performance Testing
91
Figure 6-27. Bit Error Rate Screen (VHF)
92
Figure 6-28. Bit Error Rate Screen (UHF1)
92
Figure 6-29. Bit Error Rate Screen (UHF2)
93
Figure 6-30. Bit Error Rate Screen (700/800 Mhz)
93
Figure 6-31. Transmitter Test Pattern Screen (VHF)
94
Figure 6-32. Transmitter Test Pattern Screen (UHF1)
95
Figure 6-33. Transmitter Test Pattern Screen (UHF2)
95
Figure 6-34. Transmitter Test Pattern Screen (700/800 Mhz)
96
Chapter 7 Encryption
97
Load an Encryption Key
97
Table 7-1. Kit Numbers for Secure-Enabled Expansion Boards
97
Multikey Feature
98
Select an Encryption Key
98
Select an Encryption Index
99
Erase an Encryption Key
100
Chapter 8 Disassembly/Reassembly Procedures
101
Exploded View (Main Subassemblies)
101
Figure 8-1. APX 5000/ APX 6000/ APX 6000Li Dual Display Partial Exploded View
102
Figure 8-2. APX 5000/ APX 6000/ APX 6000Li Dual Display (Limited Keypad) Partial Exploded View
103
Figure 8-3. APX 5000/ APX 6000/ APX 6000Li Top Display Partial Exploded View
104
Table 8-1. APX 5000/ APX 6000/ APX 6000Li Partial Exploded View Parts List
105
Required Tools and Supplies
106
Fastener Torque Chart
106
Antenna
107
Figure 8-4. Attaching the Antenna
107
Battery
108
Universal Connector Cover
111
Radio Disassembly
113
Figure 8-26. Remove Knobs and Fastener Hardware
119
Figure 8-27. Remove Control Top Bezel Assembly
119
Serviceable Components of the Main Sub-Assemblies
120
Figure 8-32. Top Bezel Assembly
123
Figure 8-44. Top Bezel Assembly
123
Radio Reassembly
132
8.10 Ensuring Radio Submergibility
139
Chapter 9 Basic Troubleshooting
145
Power-Up Error Codes
145
Operational Error Codes
146
Receiver Troubleshooting
147
Transmitter Troubleshooting
148
Encryption Troubleshooting
148
Table 10-1. APX 5000/ APX 6000/ APX 6000Li Exploded Views and Controller Kit
149
Chapter 10 Exploded Views and Parts Lists
150
10.1 APX 5000/ APX 6000/ APX 6000Li Dual Display (Full Keypad) Exploded View
150
Figure 10-1. APX 5000/ APX 6000/ APX 6000Li Dual Display (Full Keypad) Exploded View
150
APX 5000/ APX 6000/ APX 6000Li Dual Display (Full Keypad) Exploded View Parts List
151
APX 5000/ APX 6000/ APX 6000Li Dual Display (Limited Keypad) Exploded View
152
Figure 10-2. APX 5000/ APX 6000/ APX 6000Li Dual Display (Limited Keypad) Exploded View
152
10.6 APX 5000/ APX 6000/ APX 6000Li Top Display Exploded View Parts List
153
10.7 APX 5000/ APX 6000/ APX 6000Li Controller Kit Numbers
154
Index
155
Table 4-1. Recommended Test Equipment
161
Table 5-5. Test-Mode Displays
164
Table 6-2. Reference Oscillator Alignment
164
Table 9-1. Power-Up Error Code Displays
164
Table 9-2. Operational Error Code Displays
164
Table 9-3. Receiver Troubleshooting Chart
164
Table 9-4. Transmitter Troubleshooting Chart
164
Table 9-5. Encryption Troubleshooting Chart
164
Figure 8-18. Remove Flex Connectors and Expansion Board Assembly
166
Figure 8-19. Remove Antenna Coax Cable Connector
166
Figure 8-20. Remove Housing
166
Figure 8-21. Remove Back Chassis Assembly from Main Chassis Assembly
166
Figure 8-22. Remove RF Board Screw
166
Figure 8-23. Remove RF Board Assembly
166
Figure 8-24. Remove VOCON Board Screw
166
Figure 8-25. Remove VOCON Board Assembly
166
Figure 8-7. Attaching Battery - Vacuum Port Seal
166
Figure 8-8. Attaching Battery - Slide into Position
166
Model Numbering, Charts, and Specifications
168
Portable Radio Model Numbering System
168
ASTRO APX 6000XE VHF Model Chart
169
ASTRO APX 6000XE UHF1 Model Chart
170
ASTRO APX 6000XE UHF2 Model Chart
171
ASTRO APX 6000XE 700-800 Model Chart
172
Specifications for APX 6000XE VHF Radios
173
Specifications for APX 6000XE UHF1 Radios
174
Specifications for APX 6000XE UHF2 Radios
175
Specifications for APX 6000XE 7-800 Mhz Radios
176
Introduction
177
Manual Contents
177
Notations Used in this Manual
177
Radio Description
178
Flashport
178
Basic Maintenance
179
General Maintenance
179
Handling Precautions
180
Basic Theory of Operation
181
Major Assemblies
181
Analog Mode of Operation
182
Digital (ASTRO) Mode of Operation
189
Controller Section
190
Recommended Test Equipment and Service Aids
193
Recommended Test Equipment
193
Service Aids
194
Field Programming
194
Performance Checks
195
Test Equipment Setup
195
Display Radio Test Mode (Dual-Display Version)
197
Display Radio Test Mode (Top-Display Version)
202
Receiver Performance Checks
206
Transmitter Performance Checks
207
Radio Alignment Procedures
209
Test Setup
209
Tuner Main Menu
210
Softpot
210
Radio Information
212
Transmitter Alignments
212
Front End Filter Alignment
227
Performance Testing
229
Encryption
235
Load an Encryption Key
235
Multikey Feature
236
Select an Encryption Key
236
Select an Encryption Index
237
Erase an Encryption Key
238
Disassembly/Reassembly Procedures
239
APX 6000XE Exploded View (Main Subassemblies)
239
Table 8-2. Required Tools and Supplies
244
Table 8-3. Required Tools and Supplies
244
Required Tools and Supplies
244
Fastener Torque Chart
244
Figure 8-5. Removing the Antenna
245
Antenna
245
Figure 8-6. Attaching Battery - Battery Seal
246
Battery
246
Figure 8-9. Squeezing the Release Latches
248
Figure 8-10. Removing the Battery
248
Figure 8-11. Removing the Thumb Screw
249
Universal Connector Cover
249
Figure 8-12. Engaging Hook and Seating Cover
250
Figure 8-13. Securing the Cover
250
Figure 8-14. Remove Center Screws
251
Figure 8-15. Remove Bottom Screws
251
Radio Disassembly
251
Figure 8-16. Remove Top Screws
252
Figure 8-17. Remove Speaker Module
252
Serviceable Components of the Main Sub-Assemblies
259
Figure 8-33. VOCON Board Assembly
261
Figure 8-34. RF Board Assembly
262
Figure 8-35. Expansion Board Assembly
263
Figure 8-36. Back Chassis Assembly (Dual Display Versions)
263
Figure 8-37. Back Chassis Assembly (Top Display Version)
265
Figure 8-38. Main Housing Assembly (Dual Display Version, Full Keypad)
267
Figure 8-39. Main Housing Assembly (Dual Display Version, Limited Keypad)
267
Figure 8-40. Main Housing Assembly (Top Display Version)
268
Figure 8-41. Speaker Module
269
Figure 8-42. Speaker Grille Assembly
269
Figure 8-43. Control Top Bezel Assembly
270
Radio Reassembly
270
Figure 8-45. Insert VOCON Board
271
Figure 8-46. Connect RF Board to VOCON Board
272
Figure 8-47. Place Back Chassis
273
Figure 8-48. Place Housing into Main Chassis
274
Figure 8-49. Assemble Expansion Board Assembly
274
Figure 8-50. Insert Flex Connectors
275
Figure 8-52. Insert Top Screws
277
Figure 8-53. Insert Center Screws
277
8.10 Ensuring Radio Submergibility
278
Basic Troubleshooting
285
Power-Up Error Codes
285
Operational Error Codes
286
Receiver Troubleshooting
287
Transmitter Troubleshooting
288
Encryption Troubleshooting
288
APX 6000XE Dual Display (Full Keypad) Exploded View
290
APX 6000XE Dual Display (Full Keypad) Exploded View Parts List
291
APX 6000XE Dual Display (Limited Keypad) Exploded View
292
10.4 APX 6000XE Dual Display (Limited Keypad) Exploded View Parts List
292
APX 6000XE Top Display Exploded View
293
10.6 APX 6000XE Top Display Exploded View Parts List
293
APX 6000XE Controller Kit Numbers
294
Motorola APX 5000 User Manual (45 pages)
VEHICULAR ADAPTER (VA) System Compatibility Matrix
Brand:
Motorola
| Category:
Two-Way Radio
| Size: 5.39 MB
Table of Contents
APX Vehicular Adapter (VA) System Compatibility Matrix
3
ASTRO™ APX™ Vehicular Adapter (APX VA) RF Energy Exposure and Product Safety
5
RF Energy Exposure Awareness and Control Information, and Operational Instructions for Federal Communication Commission (FCC) Occupational Use Requirements
5
Federal Communication Commission (FCC) Regulations
6
Compliance with RF Exposure Standard
6
Operating Instructions
7
Mobile Antenna Installation Guidelines
8
Approved Accessories
8
Additional Information
9
Compliance and Control Guidelines and Operating Instructions for Mobile Two-Way Radios Installed as Fixed Site Control Stations
9
Compliance and Control Guidelines and Operating Instructions for Mobile Two-Way Radios Installed on Maritime Vessels
10
Electromagnetic Interference or Compatibility
10
Driver Safety
11
Acoustic Safety
11
Operational Warnings
12
Potentially Explosive Atmospheres
12
Installation Requirements for Compliance with RF Energy Exposure Safety Standards
13
Installation Planning
14
Console Location
15
Microphone Bracket Location
16
Visor Microphone Location
16
Antenna Location
16
Battery Connections
17
Optional Speaker Location
17
Console Installation
17
Microphone Bracket Installation
18
Visor Microphone Installation
20
Antenna Installation
20
Console Cabling
23
Optional External Speaker Installation
26
LED Surveillance Configuration (Option Wiring - User Configurable)
27
Installation Verification
28
Maintenance
28
Vehicles with an Air Bag
29
Operational Cautions
30
Antenna Information
30
Electronic Devices
30
Efficient System Operation
31
Troubleshooting
31
Product Safety and RF Exposure Compliance
33
Safe and Efficient Operation of Motorola Two-Way Radios
33
Loading the Radio into the APX VA
35
Keylock Security
37
LED Indications
37
Operating the Radio
38
Setting the Volume
38
Battery Charging
38
Removing the Radio from the APX VA
39
Recommended Maintenance and Cleaning
39
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