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GENERAL MAINTENANCE AND LUBRICATION CHART
GENERAL MAINTENANCE AND LUBRICATION CHART
Item
Engine oil
Engine oil filter cartridge
Cooling system
Primary and secondary
clutches
Drive chain
Drive chain oil
Brake and parking brake
Control cables
Disc brake installation
Slide runners
Skis and ski runners
Steering system
Steering bearings
Ski and front suspension
Suspension component
Fittings and fasteners
Battery
NOTE:
Brake system:
1. After disassembling the master cylinder or caliper cylinder, always change the brake fluid. Regu-
larly check the brake fluid level and add fluid if necessary.
2. Replace the oil seals of the master cylinder and caliper cylinder every two years.
3. Replace the brake hose every four years, or if cracked or damaged.
Remarks
• Change (warm engine before draining)
• Replace.
• Check coolant level.
• Air bleed the cooling system if necessary.
• Check engagement and shift speed.
• Adjust if necessary.
• Inspect sheaves for wear and damage.
• Inspect weights/rollers and bushings for wear for pri-
mary.
• Inspect ramp shoes/bushings for wear for secondary.
• Replace if necessary.
• Lubricate with specified grease.
• Check chain slack.
• Adjust if necessary.
• Check oil level.
• Change.
• Adjust free play and/or replace pads if necessary.
• Change brake fluid.
• Make sure that operation is smooth.
• Lubricate if necessary.
• Check for slight free play.
• Lubricate shaft with specified grease as required.
• Check for wear and damage.
• Replace if necessary.
• Check for wear and damage.
• Replace if necessary.
• Check toe-out.
• Adjust if necessary.
• Check bearing assemblies for looseness.
• Lubricate with specified grease.
• Lubricate with specified grease.
• Lubricate with specified grease.
• Make sure that all nuts, bolts and screws are properly
tightened.
• Tighten if necessary.
• Check condition.
• Charge if necessary.
1 month or
800 km
(500 mi)
Whenever operating elevation is changed.
Initial at 500 km (300 mi) and every 800 km
(500 mi) thereafter.
See NOTE following this chart.
2
INSP
ADJ
Initial
Every
Seasonally
or 4,000 km
(2,500 mi)
(40 hr)
(200 hr)
Every
20,000 km
(12,000 mi)
Every 1,600 km (1,000 mi)
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