Page 1
Form No. 3355-135 Rev A Z597-D Z Master® with a 62 or 72 Rear Discharge Mower Model No. For Z597-D Rear Discharge Mowers Setup Instructions Loose Parts Use the chart below to verify that all parts have been shipped. Step Qty.
Step Step Removing Parts from the Raising the Machine Up and Crate Installing the Drive Wheels No Parts Required Parts needed for this step: Rear wheels Procedure Procedure Remove the tires and the parts for the ROPS from the shipping crate. 1.
Page 3
Step Installing the Roll Over Protection System Parts needed for this step: Roll bar, right section Figure 4 Roll bar, left section Roll bar, center section Bolt (3/8 x 1 inch) Curved washer 4. Mount the wheels with the valve stem to the Flange nut (3/8 inch) outside and secure them with the wheel nuts Bolt (1/2 x 3-1/4 inch)
Page 4
Figure 7 3. Lightly oil the ends of the center roll bar section. 4. Loosely install the center roll bar section using 2 bolts (1/2 x 3-1/4 inch) and 2 flange nuts (1/2 inch). Note: Make sure the bolts are installed from the outside of the roll bar.
Step Charging the Battery No Parts Required Procedure Charging the battery produces gasses that can explode and cause serious injury. • Keep cigarettes, sparks and flames away from the battery. • Make sure the ignition switch is off. Figure 10 •...
Page 6
Step Checking the Machine for Grease Parts needed for this step: Number 2 general purpose lithium base 1 tube or molybdenum base grease. (Purchase separately.) Figure 13 Procedure 5. Check the grease for the cooling fan belt idler 1. Remove the belt covers and bolts as shown arm.
Step Checking the Engine Oil Level No Parts Required Procedure Before you start the engine and use the machine, check the oil level in the engine crankcase; refer to Checking the Oil Level in Operator’s Manual. Step Running the Mower and Inspecting the Drive Belt No Parts Required Procedure...
Page 8
Step Checking the Machine Before Delivery to the Customer No Parts Required Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator’s Manual for instructions on performing these procedures.
Page 9
Step Delivering the Machine to the Customer Parts needed for this step: Operator’s Manual Parts Catalog Engine Owner’s Manual Registration Card Safety Video Procedure At delivery, complete the items listed in the following table and initial each when finished. Model No. Serial No.
Page 10
Describe the post sale service procedures for your store. Assist the customer in lling out and mailing the registration card or register online at www.Toro.com Make sure that the customer receives the Operator’s Manual, Parts Catalog, Engine Owner’s Manual, Set Up Instructions, and safety video.