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Toro 74269TE Operator's Manual
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Toro 74269TE Operator's Manual

Toro 74269TE Operator's Manual

60 in or 72in turbo force side discharge mower
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Form No. 3356-216 Rev A
Z597-D Z Master® with 60in
or 72in TURBO FORCE® Side
Discharge Mower
Model No. 74268TE—Serial No. 270000001 and Up
Model No. 74269TE—Serial No. 270000001 and Up
Register your product at www.Toro.com
Original Instructions (EN)

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Summary of Contents for Toro 74269TE

  • Page 1 Form No. 3356-216 Rev A Z597-D Z Master® with 60in or 72in TURBO FORCE® Side Discharge Mower Model No. 74268TE—Serial No. 270000001 and Up Model No. 74269TE—Serial No. 270000001 and Up Register your product at www.Toro.com Original Instructions (EN)

  • Page 2: Table Of Contents

    Toro Riding Mower Safety ....6 or additional information, contact an Authorized Sound Pressure Level......6 Service Dealer or Toro Customer Service and have Sound Power Level ......7 the model and serial numbers of your product Vibration Level........7 ready.
  • Page 3 Adjusting the Flow Baffle....26 Adjusting the Control Handle Positioning the Flow Baffle ....27 Neutral Position ....50 Positioning the Seat ......28 Hydraulic System Maintenance ....51 Unlatching the Seat......29 Servicing the Hydraulic Pushing the Machine by Hand.... 29 System.......

  • Page 4: Safety

    Safety ◊ the type of machine is unsuitable for its task; This machine meets or exceeds European ◊ lack of awareness of the effect of Standards in effect at the time of production. ground conditions, especially slopes; However, improper use or maintenance by the ◊...
  • Page 5 • Mow only in daylight or in good artificial light. – before checking, cleaning or working on the lawnmower; • Before attempting to start the engine, disengage all blade attachment clutches and – after striking a foreign object. Inspect shift into neutral. the lawnmower for damage and make repairs before restarting and operating the •...

  • Page 6: Toro Riding Mower Safety

    flames away from battery. • Keep the roll bar in the raised and locked position and use the seat belt when operating • Use only genuine Toro replacement parts to the machine. ensure that original standards are maintained.

  • Page 7: Sound Power Level

    Sound Power Level This unit has a guaranteed sound power level of 105 dBA, based on measurements of identical machines per EN 11094. Vibration Level Hand-Arm This unit does not exceed a hand/arm vibration level of 1.26 m/s2, based on measurements of identical machines per EN 1033.

  • Page 8: Slope Chart

    Slope Chart...

  • Page 9: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 58-6520 1. Grease 93-7824 1. Thrown object hazard—stay a safe distance from the machine.
  • Page 10 98-4387 1. Warning—wear hearing protection. 104-2449 99-8939 1. Read the Operator’s 3. Remove the ignition key and read the instructions Manual. before servicing or performing maintenance. 2. Height of cut 107-1866 1. Sliding and loss of control hazard and tipping hazard, drop-offs—do not operate the machine near drop-offs, slopes greater than 15 degrees, or water;...
  • Page 11 107-2131 1. Hydraulic oil level 2. Warning—do not touch the hot surface. 107-3961 1. Height of cut in millimeters 107-3069 1. Warning—there is no rollover protection when the roll bar is down. 2. To avoid injury or death from a rollover accident, keep the roll bar in the raised and locked position and wear the seat belt.
  • Page 12 107-3963 1. Cutting/dismemberment 2. Cutting/dismemberment 3. Thrown object hazard—keep 4. Before starting the engine, hazard, mower blade—do hazard of hand or foot, bystanders a safe distance clean grass and debris from not carry passengers and mower blade—remove the from the machine and keep the mower belt and pulleys, keep bystanders away.
  • Page 13 107-3968 1. Disengage 3. Parking brake 107-3993 2. Engage 1. Short, sparse grass and dry 3. Long, thick grass and wet conditions. conditions. 2. Bagging 107-3969 1. Warning—read the Operator’s Manual. 2. Crushing hazard, mower—engage the parking brake, stop the engine, and remove the ignition key before working under the mower.
  • Page 14 107-7719 1. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. 2. Before starting the engine, clean grass and debris from the mower belt and pulleys, insert the ignition key, and start the engine. 107-7700 1. Water in fuel warning 7.
  • Page 15 Manufacturer’s Mark 1. Indicates the blade is identied as a part from the original machine manufacturer. 107-3967 1. Fast 3. Neutral 5. Warning—read the 7. Explosion hazard—no re, Operator’s Manual. open ames, or smoking; avoid sparks. 4. Reverse 2. Slow 6.

  • Page 16: Product Overview

    Product Overview Hour Meter The hour meter records the number of hours the engine has operated. It operates when the engine is running. Use these times for scheduling regular maintenance (Figure 4). Glow Plug Light (Orange Light) The glow plug indicator light turns on when the ignition switch is turned to the on position.

  • Page 17: Operation

    Operation In certain conditions, fuel is extremely Note: Determine the left and right sides of the flammable and highly explosive. A fire or machine from the normal operating position. explosion from fuel can burn you and others and can damage property. Adding Fuel •...

  • Page 18: Checking The Engine Oil Level

    2. Clean around each fuel tank cap and remove the cap. Add fuel to both fuel tanks, until the level is 1/4 to 1/2 inch (6 to 13 mm) below the bottom of the filler neck. This space in the tank allows the fuel to expand.

  • Page 19: Think Safety First

    2. Remove the hairpin cotter pins and remove the two pins (Figure 7). 3. Lower the the roll bar to the down position. There are two down positions. See Figure 6 for the positions. 4. Install the two pins and secure them with the hairpin cotter pins (Figure 7).

  • Page 20: Understanding The Audible

    Operating on wet grass or steep slopes can This machine produces sound levels in cause sliding and loss of control. excess of 85 dBA at the operators ear and can cause hearing loss through extended Wheels dropping over edges can cause periods of exposure.

  • Page 21: Operating The Parking Brake

    Pulsing Audible Alarm The pulsing audible alarm alerts the user to low oil pressure or the alternator is not charging. Refer to Checking the Engine Oil and check the alternator belt. Operating the Parking Brake Always set the parking brake when you stop the machine or leave it unattended.
  • Page 22 Note: Additional starting cycles may be 2. Turn the ignition key clockwise to the run required when starting the engine for the first position (Figure 13). The glow plug light will time after the fuel system has been completely turn on. without fuel.

  • Page 23: Operating The Power Take Off

    The Safety Interlock System Operating the Power Take Off (PTO) The power take off (PTO) switch starts and stops If safety interlock switches are disconnected the mower blades and any powered attachments. or damaged the machine could operate Engaging the PTO unexpectedly causing personal injury.

  • Page 24: Driving Forward Or Backward

    PTO and rise slightly from the seat; the engine The farther you move the traction control should stop. levers in either direction, the faster the machine will move in that direction. 4. Sitting on the seat, engage the parking brake, move the PTO switch to off and move the To stop, pull the motion control levers to the motion control levers to neutral lock position.

  • Page 25: Stopping The Machine

    Stopping the Machine by relocating the clevis pin into different hole locations. To stop the machine, move the traction control 1. Raise the height-of-cut lever to the transport levers to neutral and move to locked position, position (also the 5 inch (127 mm) cutting disengage the power take off (PTO), and turn the height position) (Figure 18).

  • Page 26: Adjusting The Anti-Scalp

    Adjusting the Anti-Scalp Rollers Whenever you change the height-of-cut, it is recommended to adjust the height of the anti-scalp rollers. 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

  • Page 27: Positioning The Flow Baffle

    • Propels grass clippings farther away from the • Use in wet conditions. mower. • Lowers the engine power consumption. • Allows increased ground speed in heavy conditions. • This position is similar to the benefits of the Toro SFS mower.

  • Page 28: Positioning The Seat

    Figure 26 Positioning the Seat Figure 27 1. Seat suspension knob 2. Seat position adjustment lever Changing the Seat Position The seat can move forward and backward. 2. Slide the seat to the desired position and Position the seat where you have the best control release lever to lock in position.

  • Page 29: Unlatching The Seat

    Pushing the Machine by Hand Important: Always push the machine by hand. Never tow the machine because hydraulic damage may occur. Pushing the Machine 1. Disengage the power take off (PTO) and turn the ignition key to off. Move the levers to neutral locked position and apply parking brake.

  • Page 30: Using The Side Discharge

    Using the Side Discharge The mower has a hinged grass deflector that Driving on the street or roadway without disperses clippings to the side and down toward turn signals, lights, reflective markings, the turf. or a slow moving vehicle emblem is dangerous and can lead to accidents causing personal injury.

  • Page 31: Using The Z Stand

    Using the Z Stand® The Z Stand raises the front end of the machine Loading a unit onto a trailer or truck to allow you to clean the mower and remove the increases the possibility of backward blades. tip-over and could cause serious injury or death.

  • Page 32: Operating Tips

    Figure 33 1. Z Stand (Positioned in slot) 3. Latch resting on pivot tab 2. Crack in side walk or turf Figure 34 1. Z Stand 3. Locked position 4. Set the foot of stand on the ground and rest 2.
  • Page 33 If a blade is Mow at Correct Intervals damaged or worn, replace it immediately with a genuine TORO replacement blade. Normally, mow every four days. But remember, grass grows at different rates at different times.

  • Page 34: Maintenance

    Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Check cooling system level. After the rst 8 operating • Check the hydraulic uid. hours After the rst 25 • Change the hydraulic lter and oil. operating hours • Change the engine oil. After the rst 50 •...

  • Page 35: Lubrication

    If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug(s) before you do any maintenance. Set the wire aside so that it does not accidentally contact the spark plug. Lubrication Where to Add Grease Lubricate the grease fittings as shown on the...

  • Page 36: Where To Add Light Oil Or Spray

    Grease the Idler Arms 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the 1. Grease the cooling fan belt idler arm operating position. (Figure 37). 3. Remove the screws and belt covers. 2.
  • Page 37 Removing the Filters 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

  • Page 38: Servicing The Engine Oil

    Important: Do not press on the soft Important: Do not overfill the crankcase inside area of the filter. with oil because this may cause engine damage. Do not run the engine with oil 4. Install the air cleaner cover with the side below the low mark because the engine indicated as UP facing up and secure the may be damaged as a result.
  • Page 39 Note: Dispose of the used oil at a recycling Important: Add the oil very slowly and center. do not block the opening of the filler hole (Figure 45). If you add oil too fast or block Adding Engine Oil the hole, the oil could back up and foul the air intakes, causing engine damage.

  • Page 40: Fuel System Maintenance

    3. Before installing the filter, lightly oil the gasket 3. Disconnect the negative battery cable; Refer to on the filter with fresh, clean oil. Screw the Removing the Battery. filter on by hand until the gasket contacts the 4. Allow the machine to cool down. oil filter adapter.

  • Page 41: Servicing The Fuel Tank

    Electrical System Maintenance Servicing the Battery Warning CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of Figure 48 California to cause cancer and reproductive 1. Fuel lter 4. O-ring harm.
  • Page 42 Installing the Battery 1. Position battery in the tray with the terminal Incorrect battery cable routing could posts opposite from the hydraulic tank damage the machine and cables causing (Figure 50). sparks. Sparks can cause the battery gasses 2. First, install the positive (red) battery cable to to explode, resulting in personal injury.

  • Page 43: Servicing The Fuses

    Drive System Maintenance Adjusting the Tracking The machine has a knob for adjusting the tracking located under the seat. Important: Adjust the handle neutral and hydraulic pump neutral before adjusting the tracking. Refer to Adjusting the Handle Neutral in Controls System Maintenance, page 50 and Adjusting the Hydraulic Pump Neutral in Hydraulic System Maintenance, Figure 51...

  • Page 44: Checking The Tire Pressure

    Checking the Tire Pressure 7. Torque the slotted nut to 125 ft-lb. (170 N•m) (Figure 55). Check the pressure at the valve stem after every 8. Tighten the nut until the next set of slots line 50 operating hours or monthly, whichever occurs up with the hole in the shaft (Figure 55).

  • Page 45: Cooling System Maintenance

    Rotating shaft and fan can cause personal injury. • Do not operate the machine without the covers in place. • Keep fingers, hands and clothing clear of rotating fan and drive shaft. • Shut off the engine and remove the ignition key before performing maintenance.

  • Page 46: Brake Maintenance

    Contact an Authorized Service Dealer for changing the coolant. Brake Maintenance Adjusting the Parking Brake 1. Disengage the brake lever (lever down). 2. Measure the length of the spring. The measurement should be 2-3/4 inch (70 mm) between the washers (Figure 58). 3.

  • Page 47: Belt Maintenance

    4. Pull on the spring loaded idler arm to loosen the belt tension. 5. Remove the mower belt from the mower pulleys and the top pulley of the three stacked pulleys (Figure 59 and Figure 60). 6. Install the new belt around the mower pulleys and the top pulley of the three stacked pulleys (Figure 59 and Figure 60).

  • Page 48: Replacing The Drive Belts

    Replacing the Drive Belts Squealing when the belt is rotating, blades slipping when cutting grass, frayed belt edges, burn marks and cracks are signs of a worn mower belt. Replace the mower belt if any of these conditions are evident. Note: Remove the top drive belt first if the bottom drive belt needs to be replaced.

  • Page 49: Replacing The Pump Drive

    7. Check to make sure the coils of the spring on 2. Pull the spring loaded idler down and remove the spring-loaded idler pulley have the correct the traction belt from the engine and hydro measurement (Figure 63). pump pulleys (Figure 65). Remove the belt between the pulleys.

  • Page 50: Controls System Maintenance

    Figure 66 1. Front engine panel 2. Knob Figure 67 1. Alternator 4. Deection, 3/8 to 1/2 inch 4. Remove the pump drive belt. Refer to (10 to 13 mm) 2. Alternator belt 5. Top bolt Removing the Pump Drive Belt. 3.

  • Page 51: Hydraulic System Maintenance

    7. Check where the control lever is relative to notch in console (Figure 68). It should be centered allowing lever to pivot outward to the neutral lock position. Figure 69 1. Clevis pin in slot 7. Spring 2. Nut against yoke 8.
  • Page 52 2. Clean the area around filler neck of hydraulic tank (Figure 70). Hydraulic fluid escaping under pressure 3. Remove the cap from the filler neck. Look can penetrate skin and cause injury. inside to check if there is fluid in the reservoir (Figure 70).
  • Page 53 Replacing the Cooling Fan Hydraulic Filter Replace the cooling fan hydraulic filter: • After every 500 operating hours. • After any part of the hydraulic cooling fan system is repaired or replaced. 1. Place drain pan under filter, remove the Figure 71 hydraulic hose from the filter (Figure 73).

  • Page 54: Setting The Hydraulic Pump

    Checking the Hydraulic Hoses After every 100 operating hours, check the Mechanical or hydraulic jacks may fail to hydraulic hoses for leaks, loose fittings, kinked support machine and cause a serious injury. lines, loose mounting supports, wear, weather and chemical deterioration. Make necessary repairs •...

  • Page 55: Mower Deck Maintenance

    Figure 74 1. Tracking knob 4. Turn this way to track right 2. Hydraulic tank 5. Turn this way to track left 3. Hydraulic pumps Figure 75 1. Double nuts 4. Locknut 3. Move the motion control lever forward and 2.
  • Page 56 Setting Up the Machine 1. Position the mower on a flat surface. 2. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 3. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

  • Page 57: Servicing The Cutting Blades

    Adjusting the Front-to-Rear Mower 9. Tighten both swivel jam nuts against the front Pitch swivel to lock the height. 10. Check to make sure there is equal tension on 1. Position the right blade front-to-rear the chains and adjust again if needed. (Figure 78).
  • Page 58 Checking for Bent Blades damaged or worn, replace it immediately with a genuine Toro replacement blade. For convenient 1. Disengage the PTO, move the motion control sharpening and replacement, you may want to levers to the neutral locked position and set keep extra blades on hand.
  • Page 59 (Figure 84). Repeat this procedure until the safety conformance of the machine, use genuine blade is balanced. TORO replacement blades. Replacement blades made by other manufacturers may result in non-conformance with safety standards. Figure 83 Contact with a sharp blade can cause serious 1.

  • Page 60: Replacing The Grass Deflector

    Figure 84 1. Sail Area of Blade 4. Blade Bolt 2. Blade 5. Cone Towards Bolt Head 3. Spring Disk Figure 85 1. Bolt 5. Spring installed 2. Spacer 6. Grass Deector Replacing the Grass 3. Locknut 7. L end of spring, place behind deck edge before installing bolt Deector...

  • Page 61: Waste Disposal

    The machine could fall onto someone and cause serious injury or death. • Use extreme caution when operating the machine on the Z Stand®. • Use only for cleaning the mower and removing the blades. • Do not keep the machine on the Z Stand®...

  • Page 62: Storage

    Storage A. Add a petroleum based stabilizer/conditioner to fuel in the tank. Follow mixing instructions from Cleaning and Storage the stabilizer manufacturer. Do not use 1. Disengage the power take off (PTO), set the an alcohol based stabilizer (ethanol or parking brake, and turn the ignition key to Off.

  • Page 63: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action Starter does not crank 1. Blade control (PTO) is 1. Move the blade contro engaged. (PTO) to disengaged. 2. Parking brake is not on. 2. Set the parking brake. 3. Operator is not seated. 3.
  • Page 64 Problem Possible Cause Corrective Action Machine does not drive. 1. By pass valve is not 1. Tighten the by pass closed tight. valve. 2. Drive or pump belt is 2. Change the belt. worn, loose or broken. 3. Drive or pump belt is off 3.
  • Page 65 Problem Possible Cause Corrective Action Blades do not rotate. 1. Drive belt is worn, loose 1. Check the belt tension. or broken. 2. Drive belt is off pulley. 2. Install the drive belt and check adjusting shafts and belt guides for correct position.

  • Page 66: Schematics

    Schematics Wire Diagram (Rev. A)

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