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IRB 1600 - 7/1
User Manuals: ABB IRB 1600 - 7/1 Industrial Robot
Manuals and User Guides for ABB IRB 1600 - 7/1 Industrial Robot. We have
1
ABB IRB 1600 - 7/1 Industrial Robot manual available for free PDF download: Product Manual
ABB IRB 1600 - 7/1 Product Manual (285 pages)
Articulated Robot
Brand:
ABB
| Category:
Robotics
| Size: 14.45 MB
Table of Contents
Table of Contents
5
Overview
9
Product Documentation, M2004
11
How to Read the Product Manual
13
1 Safety
15
Introduction
15
General Safety Information
16
Safety in the Robot System
16
Safety Risks
17
Safety Risks During Installation and Service Work on Robot
17
Safety Risks Related to Tools/Workpieces
19
Safety Risks Related to Pneumatic/Hydraulic Systems
20
Safety Risks During Operational Disturbances
21
Risks Associated with Live Electric Parts
22
Safety Actions
23
Safety Fence Dimensions
23
Fire Extinguishing
24
Emergency Release of the Robot's Arm
25
Brake Testing
26
Risk of Disabling Function "Reduced Speed 250 MM/S
27
Safe Use of the Flexpendant
28
Work Inside the Robot's Working Range
29
Signal Lamp (Optional)
30
Translate the Information on Safety and Information Labels
31
Safety Related Instructions
32
Safety Signals, General
32
DANGER - Moving Robots Are Potentially Lethal
34
DANGER - First Test Run May Cause Injury or Damage
35
WARNING - the Brake Release Buttons May be Jammed after Service Work
36
WARNING - the Unit Is Sensitive to ESD
37
WARNING - Safety Risks During Work with Gearbox Oil
38
2 Installation and Commissioning
39
Introduction
39
Unpacking
40
Pre-Installation Procedure
40
Working Range
42
On-Site Installation
47
Lifting Robot with Roundsling
47
Manually Releasing the Brakes
49
Orienting and Securing the Robot
51
Suspended Mounting
54
Loads
57
Fitting Equipment on the Robot (Robot Dimensions)
58
Installation of Signal Lamp for 1600 (Option)
64
Installation of Signal Lamp for 1600 ID (Option)
66
Restricting the Working Range
68
Introduction
68
Installation of Additional Mechanical Stops on Axis 1
69
Installation of Additional Mechanical Stop on Axis 2
72
Installation of Additional Mechanical Stops on Axis 3
75
Installation of Position Switch, Axis 1
78
Electrical Connections
81
Connectors on Robot
81
Robot Cabling and Connection Points
83
Customer Connections on the Robot
86
Making Robot Ready for Operation (Cleanroom)
89
Additional Installation Procedure
89
3 Maintenance
91
Introduction
91
Maintenance Schedule and Expected Component Life
92
Specification of Maintenance Intervals
92
Maintenance Schedule
93
Expected Component Life
94
Inspection Activities
95
Inspection, Damper Axes 2, 3 and 5
95
Replacement Activities
97
Oil in Gearboxes
97
Oil Change, Gearbox Axes 5 and 6
99
Oil Change, Gearbox Axes 5- 6, IRB 1600ID
102
Replacement of Measurement System Battery Pack
105
Cleaning Activities
107
Cleaning, Complete Robot
107
4 Repair
109
Introduction
109
General Procedures
110
Performing a Leak-Down Test
110
Mounting Instructions for Bearings
111
Mounting Instructions for Seals
112
Complete Manipulator
114
Replacement of Cable Harness
114
Replacement of Cable Harness, IRB 1600ID
123
Replacement of Complete Arm System
128
Upper and Lower Arm
131
Replacement of Complete Upper Arm
131
Replacement of Complete Upper Arm, IRB 1600ID
135
Replacement of Complete Lower Arm
141
Replacement of Wrist Unit
145
Replacement of Wrist Unit, IRB1600ID
148
Replacement of Damper, Axis 2
153
Replacement of Damper, Axis 3
155
Replacement of Mechanical Damper, Axis 3, IRB 1600ID
157
Replacement of Damper, Axis 5
159
Remove Upper Arm AW Gun
161
Fitting Equipment on the Robot, IRB 1600ID
165
Frame and Base
167
Replacement of Base
167
Replacement of Serial Measurement Unit
171
Replacement of Push Button Unit
175
Motors
179
Replacement of Motor, Axis 1
179
Replacement of Motor, Axis 2
183
Replacement of Motor, Axis 3
187
Replacement of Motor, Axis 3, IRB 1600ID
191
Replacement of Motor, Axis 4
195
Replacement of Motor, Axis 4, 1600ID
198
Replacement of Motor and Timing Belt, Axis 5
201
Replacement of Motor, Axis 5, IRB 1600ID
205
Replacement of Motor and Timing Belt, Axis 6
211
Replacement of Motor, Axis 6 IRB 1600ID
214
Gearboxes
216
Replacement of Gearbox, Axes 1-2
216
Service Work on Gearboxes, Axes 3, 4, 5 and 6
220
5 Calibration Information
221
Introduction
221
Calibration Methods
222
Calibration Scales and Correct Axis Position
224
Calibration Movement Directions for All Axes
226
Updating Revolution Counters
227
Checking the Calibration Position
229
6 Robot Description
231
Type a of IRB 1600
231
7 Reference Information
233
Introduction
233
Applicable Safety Standards
233
Unit Conversion
234
Screw Joints
235
Weight Specifications
238
Standard Toolkit
239
Special Tools
240
Lifting Equipment and Lifting Instructions
241
8 Spare Parts and Exploded Views
243
Introduction
243
Spare Parts - Base
244
Spare Parts - Base Connections
246
Spare Parts - Frame
248
Spare Parts - Lower Arm
250
Spare Parts - Upper Arm
252
Spare Parts - Options
255
Spare Parts - Upper Arm 1600ID
256
9 Circuit Diagram
263
Introduction
263
Index
265
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