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IRB 1600 - 7/1.45
ABB IRB 1600 - 7/1.45 Manuals
Manuals and User Guides for ABB IRB 1600 - 7/1.45. We have
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ABB IRB 1600 - 7/1.45 manual available for free PDF download: Product Manual
ABB IRB 1600 - 7/1.45 Product Manual (234 pages)
Articulated robot
Brand:
ABB
| Category:
Robotics
| Size: 11.48 MB
Table of Contents
Table of Contents
5
Overview
9
Product Documentation, M2004
11
How to Read the Product Manual
13
1 Safety
15
Introduction
15
General Safety Information
16
Safety in the Robot System
16
Safety Risks
17
Safety Risks During Installation and Service Work on Robot
17
Safety Risks Related to Tools/Workpieces
19
Safety Risks Related to Pneumatic/Hydraulic Systems
20
Safety Risks During Operational Disturbances
21
Risks Associated with Live Electric Parts
22
Safety Actions
23
Safety Fence Dimensions
23
Fire Extinguishing
24
Emergency Release of the Robot's Arm
25
Brake Testing
26
Risk of Disabling Function "Reduced Speed 250 MM/S
27
Safe Use of the Teach Pendant Unit
28
Work Inside the Manipulator's Working Range
29
Translate the Information on Safety and Information Labels
30
Safety Related Instructions
31
Safety Signals, General
31
DANGER - Moving Manipulators Are Potentially Lethal
33
DANGER - First Test Run May Cause Injury or Damage
34
WARNING - the Brake Release Buttons May be Jammed after Service Work
35
WARNING - the Unit Is Sensitive to ESD
36
WARNING - Safety Risks During Work with Gearbox Oil
37
2 Installation and Commissioning
39
Introduction
39
Unpacking
40
Pre-Installation Procedure
40
Working Range
42
On-Site Installation
46
Lifting Robot with Roundsling
46
Manually Releasing the Brakes
48
Orienting and Securing the Robot
50
Suspended Mounting
53
Load Diagrams
56
Loads
61
Fitting Equipment on the Robot (Robot Dimensions)
62
Installation of Signal Lamp (Option)
66
Restricting the Working Range
68
Introduction
68
Installation of Additional Mechanical Stops on Axis 1
69
Installation of Additional Mechanical Stop on Axis 2
72
Installation of Additional Mechanical Stops on Axis 3
75
Installation of Position Switch, Axis 1
78
Electrical Connections
81
Connectors on Robot
81
Robot Cabling and Connection Points
82
Customer Connections on the Robot
84
3 Maintenance
87
Introduction
87
Maintenance Schedule and Expected Component Life
88
Specification of Maintenance Intervals
88
Maintenance Schedule
89
Expected Component Life
90
Inspection Activities
91
Inspection, Damper Axes 2, 3 and 5
91
Replacement Activities
93
Oil in Gearboxes
93
Oil Change, Gearbox Axes 5 and 6
94
Replacement of Measurement System Battery Pack
97
Cleaning Activities
99
Cleaning, Complete Robot
99
4 Repair
101
Introduction
101
General Procedures
102
Performing a Leak-Down Test
102
Mounting Instructions for Bearings
103
Mounting Instructions for Seals
104
Complete Manipulator
106
Replacement of Cable Harness
106
Replacement of Complete Arm System
115
Upper and Lower Arm
119
Replacement of Complete Upper Arm
119
Replacement of Complete Lower Arm
123
Replacement of Wrist Unit
127
Replacement of Damper, Axis 2
130
Replacement of Damper, Axis 3
132
Replacement of Damper, Axis 5
134
Frame and Base
136
Replacement of Base
136
Replacement of Serial Measurement Unit
140
Replacement of Push Button Unit
144
Motors
148
Replacement of Motor, Axis 1
148
Replacement of Motor, Axis 2
152
Replacement of Motor, Axis 3
156
Replacement of Motor, Axis 4
160
Replacement of Motor and Timing Belt, Axis 5
163
Replacement of Motor and Timing Belt, Axis 6
167
Gearboxes
171
Replacement of Gearbox, Axes 1-2
171
Service Work on Gearboxes, Axes 3, 4, 5 and 6
175
5 Calibration Information
177
Introduction
177
Calibration Methods
178
Calibration Scales and Correct Axis Position
180
Calibration Movement Directions for All Axes
181
Updating Revolution Counters
182
Checking the Calibration Position
185
Overview
187
6 Reference Information
189
Introduction
189
Applicable Safety Standards
190
Unit Conversion
191
Screw Joints
192
Weight Specifications
195
Standard Toolkit
196
Special Tools
197
Lifting Equipment and Lifting Instructions
198
7 Spare Parts and Exploded Views
199
Introduction
199
Spare Parts - Base
200
Spare Parts - Base Connections
202
Spare Parts - Frame
204
Spare Parts - Lower Arm
206
Spare Parts - Upper Arm
208
Spare Parts - Options
211
8 Circuit Diagram
213
Introduction
213
Index
215
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