ABB ACS800-U31 Manuals

Manuals and User Guides for ABB ACS800-U31. We have 3 ABB ACS800-U31 manuals available for free PDF download: Hardware Manual, Application Manual

ABB ACS800-U31 Hardware Manual

ABB ACS800-U31 Hardware Manual (156 pages)

Brand: ABB | Category: Servo Drives | Size: 21.49 MB

Table of Contents

Table of Contents
5
Safety Instructions
11
What this Chapter Contains
11
Use of Warnings and Notes
11
Installation and Maintenance Work
12
Grounding
13
Mechanical Installation and Maintenance
14
Printed Circuit Boards
14
Fiber-Optic Cables
14
Operation
15
Permanent Magnet Motor
16
Installation and Maintenance Work
16
Start-Up and Operation
16
Introduction to this Manual
17
What this Chapter Contains
17
Intended Audience
17
Categorization According to the Frame Size
17
Categorization According to the Plus Code
18
Contents
18
Installation and Commissioning Flowchart
19
Terms and Abbreviations
21
Operation Principle and Hardware Description
23
What this Chapter Contains
23
Product Overview
24
Terms
27
Operation Principle
27
Line-Side Converter
27
Motor-Side Converter
27
AC Voltage and Current Waveforms
28
Motor Control
28
Printed Circuit Boards
29
DDCS Communication Modules
29
Main Circuit and Control Interfaces Diagram
30
Fieldbus Control of the Line-Side Converter
31
Control Block Diagram
31
Connection Diagram of the RMIO Board in the Line-Side Converter
32
Type Code
33
Mechanical Installation
35
What this Chapter Contains
35
Unpacking the Unit
35
Checking the Delivery
36
Moving the Unit
37
Before Installation
38
Requirements for the Installation Site
38
Wall
38
Floor
38
Free Space Around the Unit
39
Mounting the Drive on the Wall
39
Units Without Vibration Dampers
39
Units with Vibration Dampers
39
Cabinet Installation
40
Preventing Cooling Air Recirculation
40
Unit above Another
41
Installing Cabinet Duct Plates (Optional)
41
Installation Kits
41
Before You Start
42
Installation
42
Assembly Drawing for Cabinet Duct Plates
43
Planning the Electrical Installation
45
What this Chapter Contains
45
Motor Selection and Compatibility
46
Protecting the Motor Insulation and Bearings
46
Requirements Table
48
Permanent Magnet Motor
53
Supply Connection
53
Disconnecting Device (Disconnecting Means)
53
Fuses
53
Thermal Overload and Short-Circuit Protection
53
Thermal Overload Protection
53
Sensors
54
Protecting the Motor and Motor Cable in Short Circuits
54
Short-Circuit Protection
55
Ground Fault Protection
56
Emergency Stop Devices
56
Prevention of Unexpected Start-Up (Option +Q950)
57
Safe Torque off (Option +Q967)
58
Safe Torque off Circuit Diagram
59
Selecting the Power Cables
60
General Rules
60
Alternative Power Cable Types
61
Motor Cable Shield
61
Additional US Requirements
62
Conduit
62
Armored Cable / Shielded Power Cable
62
Power Factor Compensation Capacitors
63
Equipment Connected to the Motor Cable
63
Installation of Safety Switches, Contactors, Connection Boxes, Etc
63
Bypass Connection
63
Using a Contactor between the Drive and the Motor
64
Tive Loads
65
Selecting the Control Cables
66
Relay Cable
66
Control Panel Cable
66
Connection of a Motor Temperature Sensor to the Drive I/O
67
Installation Sites above 2000 M (6562 Ft)
67
Routing the Cables
67
Control Cable Ducts
68
Electrical Installation
69
What this Chapter Contains
69
Checking the Insulation of the Installation
69
Drive
69
Supply Cable
69
Motor and Motor Cable
70
IT (Ungrounded) Systems
70
Disconnecting the EMC Filter Capacitors
70
Units of Frame Size R5
70
Units of Frame Size R6
71
Connecting the Power Cables
72
Diagram
72
Conductor Stripping Lengths
73
Allowed Wire Sizes, Tightening Torques
73
Wall Installed Units (European Version)
73
Power Cable Installation Procedure
73
Wall Installed Units (US Version)
76
Warning Sticker
77
Cabinet Installed Units (IP00, UL Type Open)
77
Connecting the Control Cables
78
Terminals
78
360-Degree Grounding
79
Connecting the Shield Wires
79
Cabling of I/O and Fieldbus Modules
80
Pulse Encoder Module Cabling
80
Attaching the Control Cables and Covers
81
Installation of Optional Modules and PC
81
Connecting a PC to the Motor-Side RMIO Board
82
Installation of the AGPS Board (Prevention of Unexpected Start-Up, +Q950)
83
What this Chapter Contains
83
Prevention of Unexpected Start-Up (+Q950)
83
Installation of the AGPS Board
83
Circuit Diagram
85
Start-Up and Validation
86
Use
86
Maintenance
86
Dimensional Drawing
86
Installation of the ASTO Board (Safe Torque Off, +Q967)
87
What this Chapter Contains
87
Safe Torque off (+Q967)
87
Installation of the ASTO Board
87
Circuit Diagram
89
Validation and Start-Up
89
Dimensional Drawing
89
Motor Control and I/O Board (RMIO)
91
What this Chapter Contains
91
Note on Terminal Labelling
91
Note on External Power Supply
91
Parameter Settings
92
External Control Connections (Non-US)
93
External Control Connections (US)
94
RMIO Board Specifications
95
Analogue Inputs
95
Constant Voltage Output
95
Auxiliary Power Output
95
Analogue Outputs
95
Digital Inputs
95
Relay Outputs
96
DDCS Fiber-Optic Link
96
24 VDC Power Input
96
Installation Checklist
99
What this Chapter Contains
99
Start-Up and Use
103
What this Chapter Contains
103
Control Panel
104
To Control the Line-Side Converter
105
To Control the Motor-Side Converter
106
Removing the Control Panel
106
Actual Signals and Parameters
107
What this Chapter Contains
107
Trol Program
107
Terms and Abbreviations
107
Actual Signals
108
Parameters
108
95 Hardware Specif
108
ACS800-31/U31 Specific Parameters in the IGBT Supply Control Program
109
Terms and Abbreviations
109
Parameters
109
System Ctr Inputs
109
31 Automatic Reset
110
Fixed Parameters with the ACS800-31 and ACS800-U31
111
Maintenance
113
What this Chapter Contains
113
Safety
113
Maintenance Intervals
113
Heatsink
114
Main Cooling Fan
114
Fan Replacement (R5, R6)
115
Additional Fan
115
Replacement (R5)
115
Replacement (R6)
115
Capacitors
116
Reforming
116
Fault Tracing
117
What this Chapter Contains
117
Faults and Warnings Displayed by the CDP 312R Control Panel
117
Conflicting ID Numbers
118
Leds
118
Technical Data
119
What this Chapter Contains
119
IEC Data
119
Ratings
119
Symbols
120
Sizing
120
Derating
121
Temperature Derating
121
Altitude Derating
121
Mains Cable Fuses
122
Cable Types
124
Cable Entries
124
Dimensions, Weights and Noise
124
NEMA Data
125
Ratings
125
Symbols
125
Input Cable Fuses
126
Cable Types
127
Cable Entries
127
Dimensions, Weights and Noise
127
Input Power Connection
128
Motor Connection
129
Efficiency
129
Cooling
129
Degree of Protection
129
AGPS-11C (Option +Q950)
129
ASTO-11C (Option +Q967)
130
Ambient Conditions
130
Materials
131
Applicable Standards
131
CE Marking
132
Compliance with the European Low Voltage Directive
132
Compliance with the European EMC Directive
132
Compliance with the European Machinery Directive
132
Compliance with en 61800-3:2004
132
Definitions
132
First Environment (Drive of Category C2)
133
Second Environment (Drive of Category C3)
133
Second Environment (Drive of Category C4)
134
C-Tick" Marking
134
UL/CSA Markings
135
UL Checklist
135
Dimensional Drawings
137
Frame Size R5 (IP21, UL Type Open, UL Type 1)
138
Frame Size R6 (IP21, UL Type Open, UL Type 1)
139
Cabinet Duct Plates (Optional), Frame Size R5
140
Cabinet Duct Plates (Optional), Frame Size R6
141
Package (Frame Size R5)
142
Package (Frame Size R6)
142
AGPS Board with Enclosure (Optional)
143
ASTO Board with Enclosure (Optional)
144
Resistor Braking
145
What this Chapter Contains
145
How to Select the Correct Drive/Chopper/Resistor Combination
145
External Brake Chopper and Resistor(S) for the ACS800-31/U31
146
Brake Chopper and Resistor Installation
147
Protection
147
Brake Circuit Commissioning
148
External +24 V Power Supply for the RMIO Boards Via Terminal X34
149
What this Chapter Contains
149
Parameter Settings
149
Connecting 24 V External Power Supply
150
RMIO Board of the Motor-Side Converter
150
RMIO Board of the Line-Side Converter
152
Frame Size R5
152
Frame Size R6
153

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ABB ACS800-U31 Hardware Manual

ABB ACS800-U31 Hardware Manual (139 pages)

Brand: ABB | Category: Controller | Size: 3.42 MB

Table of Contents

ACS800 Single Drive Manuals
10
Safety Instructions

13
- What this Chapter Contains
  13
- To Which Products this Chapter Applies
  13
- Use of Warnings and Notes
  13
- Installation and Maintenance Work
  14
  - Grounding
    15
  - Mechanical Installation and Maintenance
    16
  - Printed Circuit Boards
    17
  - Fibre Optic Cables
    17
- Operation
  18
- Permanent Magnet Motor
  19
  - Installation and Maintenance Work
    19
  - Start-Up and Operation
    19
  - Table of Contents
    21
Table of Contents

27
About this Manual

27
The ACS800-31/U

31
- What this Chapter Contains
  31
- Terms
  33
- Operation Principle
  33
  - Line-Side Converter
    33
  - Motor-Side Converter
    33
- AC Voltage and Current Waveforms
  34
- Printed Circuit Boards
  35
- DDCS Communication Modules
  35
- Main Circuit and Control Interfaces Diagram
  36
- Fieldbus Control of the Line-Side Converter
  37
- Control Block Diagram
  37
- Connection Diagram of the RMIO Board in the Line-Side Converter
  38
- Type Code
  39
Mechanical Installation

41
- Unpacking the Unit
  41
  - Delivery Check
    41
- Moving the Unit
  42
- Before Installation
  43
  - Requirements for the Installation Site
    43
    
    Wall
    43
    
    Floor
    43
    
    Free Space Around the Unit
    43
- Mounting the Drive on the Wall
  44
  - Units Without Vibration Dampers
    44
  - Units with Vibration Dampers
    44
- Cabinet Installation
  44
  - Preventing Cooling Air Recirculation
    45
  - Unit above Another
    46
Planning the Electrical Installation

47
Electrical Installation

67
Installation of AGPS Board (Prevention of Unexpected Start, +Q950)

79
- What this Chapter Contains
  79
- Prevention of Unexpected Start (+Q950)
  79
- Installation of the AGPS Board
  79
  - Circuit Diagram
    81
  - Dimensional Drawing
    82
Motor Control and I/O Board (RMIO)

83
- What this Chapter Contains
  83
- To Which Products this Chapter Applies
  83
- Note for the ACS800-02 with Enclosure Extension and the ACS800-07
  83
- Note on Terminal Labelling
  83
- Note on External Power Supply
  84
- RMIO Board Specifications
  87
  - Analogue Inputs
    87
  - Constant Voltage Output
    87
  - Auxiliary Power Output
    87
  - Analogue Outputs
    87
  - Digital Inputs
    87
  - Relay Outputs
    88
  - DDCS Fibre Optic Link
    88
  - 24 VDC Power Input
    88
Installation Checklist

91
- What this Chapter Contains
  91
Start-Up and Use

93
- What this Chapter Contains
  93
- Control Panel
  94
  - To Control the Line-Side Converter
    94
  - To Control the Motor-Side Converter
    95
Actual Signals and Parameters

97
- What this Chapter Contains
  97
- Program
  97
  - Terms and Abbreviations
    97
  - 09 Actual Signals
    97
  - Parameters
    98
    
    95 Hardware Specif
    98
- ACS800-31/U31 Specific Parameters in the IGBT Supply Control Program
  99
  - Terms and Abbreviations
    99
  - Parameters
    99
    
    System Ctr Inputs
    99
    
    31 Automatic Reset
    100
  - Fixed Parameters with the ACS800-31 and ACS800-U31
    101
Maintenance

103
- What this Chapter Contains
  103
- Safety
  103
- Maintenance Intervals
  103
- Heatsink
  104
- Main Cooling Fan
  104
  - Fan Replacement (R5, R6)
    105
- Additional Fan
  105
  - Replacement (R5)
    105
  - Replacement (R6)
    106
- Capacitors
  106
  - Reforming
    106
- Leds
  106
Fault Tracing

107
- What this Chapter Contains
  107
- Faults and Warnings Displayed by the CDP-312R Control Panel
  107
  - Warning/Fault Message from Unit Not Being Monitored by Control Panel
    107
  - Conflicting ID Numbers
    107
Technical Data

109
- What this Chapter Contains
  109
- IEC Data
  110
  - Ratings
    110
  - Symbols
    111
  - Sizing
    111
  - Derating
    111
    
    Temperature Derating
    111
    
    Altitude Derating
    111
  - Mains Cable Fuses
    112
  - Cable Types
    113
  - Cable Entries
    113
  - Dimensions, Weights and Noise
    113
- NEMA Data
  114
  - Ratings
    114
  - Symbols
    114
  - Input Cable Fuses
    115
  - Cable Types
    116
  - Cable Entries
    116
  - Dimensions, Weights and Noise
    116
- Input Power Connection
  117
- Motor Connection
  118
- Efficiency
  118
- Cooling
  118
- Degrees of Protection
  118
- Agps-11C
  118
- Ambient Conditions
  119
- Materials
  120
- Applicable Standards
  120
- CE Marking
  121
  - Definitions
    121
  - Compliance with the EMC Directive
    121
  - Compliance with the en 61800-3 (2004)
    121
    
    First Environment (Drive of Category C2)
    121
    
    Second Environment (Drive of Category C3)
    122
    
    Second Environment (Drive of Category C4)
    122
  - Machinery Directive
    122
  - C-Tick" Marking
    123
  - Definitions
    123
  - Compliance with IEC 61800-3
    123
    
    First Environment (Drive of Category C2)
    123
    
    Second Environment (Drive of Category C3)
    124
    
    Second Environment (Drive of Category C4)
    124
- UL/CSA Markings
  125
- Equipment Warranty and Liability
  125
Dimensional Drawings

127
- Frame Size R5 (IP21, UL Type Open, UL Type 1)
  128
- Frame Size R6 (IP21, UL Type Open, UL Type 1)
  129
Resistor Braking

131
External +24 V Power Supply for the RMIO Boards Via Terminal X34

135
- What this Chapter Contains
  135
- Parameter Settings
  135
- Connecting +24 V External Power Supply
  136
  - RMIO Board of the Motor-Side Converter
    136
  - RMIO Board of the Line-Side Converter
    138
    
    Frame Size R5
    138
    
    Frame Size R6
    138

ABB ACS800-U31 Application Manual

ABB ACS800-U31 Application Manual (46 pages)

INDUSTRIAL DRIVES, Safe torque off function (+Q967)

Brand: ABB | Category: DC Drives | Size: 7.57 MB

Table of Contents

Table of Contents
5
1 Introduction to the Manual

7
- Contents of this Chapter
  7
- Applicability
  7
- Safety Instructions
  7
- Target Audience
  8
- Contents
  8
- Abbreviations
  9
2 Option Description

11
3 Installation

15
- Contents of this Chapter
  15
- Supply Voltage
  15
- Connections
  15
- Example Wiring Diagrams
  17
  - STO Connections Without Safety Relays
    17
    
    Connecting the STO Activation Switch
    17
    
    Frame Sizes R2 to R6
    18
    
    Frame Sizes R7 and R8
    18
    
    Frame Sizes R2I to R4I
    19
    
    Frame Size R5I
    19
    
    Frame Size R7I
    20
    
    Frame Size R8I
    20
    
    Liquid-Cooled Modules of Frame Sizes R7I and R8I
    21
  - STO Connections with Safety Relays
    22
    
    Frame Sizes R2 to R6
    22
    
    Frame Sizes R7 and R8
    23
    
    Frame Sizes R2I to R4I
    24
    
    Frame Size R5I
    25
    
    Frame Size R7I
    26
    
    Frame Size R8I
    27
    
    Connecting Several Drive/Inverter Modules or Inverter Units to One Safety Relay
    28
4 Start-Up and Use

29
- Contents of this Chapter
  29
- Start-Up and Acceptance Test
  29
  - Competence
    29
  - Acceptance Test Reports
    30
  - Acceptance Test Procedure
    30
- Use
  31
5 Maintenance and Fault Tracing

33
- Contents of this Chapter
  33
- Maintenance
  33
  - Proof Test Interval
    33
  - Competence
    34
- Fault Tracing
  34
  - Warning Messages Generated by the Drive
    34
  - Fault Messages Generated by the Drive
    34
6 Technical Data

35
- Contents of this Chapter
  35
- STO Components
  35
  - ASTO-11/21 Board
    35
    
    ASTO-11 and ASTO-21 Board
    35
    
    ASTO-11 Board
    35
    
    ASTO Board According to Frame Size of the Module
    36
    
    Dimensions of the ASTO Board with Enclosure
    36
  - STO Safety Relay Type
    37
  - Push-Button to be Used with Emergency Stop
    37
  - Sto
    37
- Safety Data
  37
  - STO in ACS800 Drives and Inverter Modules
    37
  - Multiples of Frame Size R8I
    38
- Related Standards and Directives
  39
- Compliance with the European Machinery Directive
  39
- Declarations of Conformity
  40
Further Information

45

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