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INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha Road Star™. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
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IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Saddlebags [XV17AT(C)] .... 3-12 Engine oil and oil filter cartridge ... 6-10 Location of important labels ...1-5 Sidecases [XV17ATM(C)] .... 3-13 Transfer case oil ......6-13 Adjusting the shock absorber Cleaning the air filter element ..6-14 DESCRIPTION ........2-1 assembly ........
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TABLE OF CONTENTS Checking and lubricating the YAMAHA MOTOR CORPORATION, brake and clutch levers .....6-29 U.S.A. STREET AND ENDURO Checking and lubricating the MOTORCYCLE LIMITED sidestand ........6-30 WARRANTY ....... 9-7 Checking the front fork ....6-30 YAMAHA EXTENDED SERVICE Checking the steering ....6-31 (Y.E.S.) ........
SAFETY INFORMATION EAU10250 AND/OR WHEN MADE NECES- tions are the most likely places SARY BY MECHANICAL CONDI- for motorcycle accidents to oc- MOTORCYCLES SINGLE TIONS. cur. TRACK VEHICLES. THEIR SAFE • Ride where other motorists can USE AND OPERATION ARE DEPEN- Safe riding see you.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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XV17AW 194 kg (428 lb) been specifically designed for use on create instability due to improper XV17AM 194 kg (428 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- XV17AT 179 kg (395 lb) test all other accessories that may be namic changes.
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SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before eyes, see your doctor immediately. therefore, such accessories are leaving the motorcycle unattended If any gasoline spills on your skin not recommended. and remove the key from the main or clothing, immediately wash the Use caution when adding electri- switch.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10680 To unlock the steering Main switch/steering lock LOCK The steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Push. 2. Turn. The main switch/steering lock controls the ignition and lighting systems, and is Push the key in, and then turn it to used to lock the steering.
When this occurs, This indicator light flashes when the tripmeters. The speedometer shows have a Yamaha dealer check the self- turn signal switch is pushed to the left or riding speed. The odometer shows the diagnosis system.
To reset a tripmeter, select it by push- To prevent engine damage, be sure ing the mode button (left), and then to consult a Yamaha dealer as soon hold down the set button (right) for at as possible if this occurs.
INSTRUMENT AND CONTROL FUNCTIONS EAU12211 2. Press both the set button (right) EAU12343 Clock Handlebar switches and the mode button (left) simulta- neously until the hours and min- Left utes flash. 3. Push the left button and only the hour display will flash. 4.
INSTRUMENT AND CONTROL FUNCTIONS EAU12400 EAU12500 EAU12820 Dimmer switch “ ” Horn switch “ ” Clutch lever Set this switch to “ ” for the high Press this switch to sound the horn. beam and to “ ” for the low beam. EAU12660 Engine stop switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU12880 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of side of the engine and is used in com- handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU13120 2. Turn the key counterclockwise to EAU13210 Fuel tank cap Fuel the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked.
10%. Gasohol UNLEADED GASOLINE ONLY containing methanol is not recom- Fuel tank capacity: mended by Yamaha because it can 20.0 L (5.28 US gal) (4.40 Imp.gal) cause damage to the fuel system or ve- Fuel reserve amount: hicle performance problems.
INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. If you run out of EAU13600 Starter (choke) knob “ ” fuel while riding, move the lever to this position. Fill the tank at the first oppor- tunity. Be sure to set the lever back to “ON”...
INSTRUMENT AND CONTROL FUNCTIONS EAU13780 EAU14151 Locking the steering with a Rider seat padlock To remove the rider seat 1. Insert the key into the main switch, and then turn it counterclockwise to “OPEN”. 1. Projection 2. Seat holder 2. Remove the key from the main In addition to the main switch/steering switch if the motorcycle will be left lock, there are brackets on the right...
INSTRUMENT AND CONTROL FUNCTIONS EAU14320 To release the helmet from the hel- EAU14580 Helmet holder Windshield met holder [XV17AT(C)/XV17ATM(C)] Remove the rider seat, remove the hel- To suit the rider’s preference, the wind- met from the helmet holder, and then shield angle can be adjusted and the install the seat.
INSTRUMENT AND CONTROL FUNCTIONS To change the windshield height EWA10920 EAU14613 Saddlebags [XV17AT(C)] WARNING 1. Remove the bolts on each side of EWA11111 the windshield. After adjusting the windshield: WARNING 2. Move the windshield to the other Securely tighten the windshield Improper loading or overloading can position.
INSTRUMENT AND CONTROL FUNCTIONS To open a saddlebag EAU35890 To open a sidecase Sidecases [XV17ATM(C)] Unbuckle the belts and fold up the flap. 1. Insert the key into the lock, turn it EWA12520 counterclockwise, and then push it WARNING Improper loading or overloading can cause loss of control and possibly an accident or personal injury.
INSTRUMENT AND CONTROL FUNCTIONS To close a sidecase EAU14811 load and thereby soften the sus- Adjusting the shock absorber 1. Fold the sidecase lid down. pension, turn the adjusting nut in assembly 2. Turn the key clockwise, and then direction (b). This shock absorber assembly is remove it.
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INSTRUMENT AND CONTROL FUNCTIONS ECA10120 Always have a Yamaha dealer CAUTION: service the shock absorber. Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. EWA10220 WARNING This shock absorber contains highly pressurized nitrogen gas. For prop- 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU15300 below and have a Yamaha dealer re- EAU15311 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• Check lever free play. • Adjust if necessary. • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-16, 6-28 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
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Chassis fasteners — • Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-16 • If system is defective, have Yamaha dealer check vehicle.
Become thoroughly familiar system to enable starting, one of the Yamaha dealer check the electrical cir- with all operating controls and following conditions must be met: cuit. their functions before riding. The transmission is in the neutral Consult a Yamaha dealer re- position.
(choke) turned on, then about 2.5 min- EAU16640 Starting a warm engine engine, and have a Yamaha dealer utes with the starter (choke) in the half- Follow the same procedure as for start- check the self-diagnosis system.
OPERATION AND IMPORTANT RIDING POINTS EAU16671 ECA10260 4. At the recommended shift points Shifting CAUTION: shown in the following table, close the throttle, and at the same time, Even with the transmission in quickly pull the clutch lever in. the neutral position, do not 5.
OPERATION AND IMPORTANT RIDING POINTS EAU17170 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
TRAINED AND EQUIPPED TO PER- certain maintenance work correctly. FORM THESE PARTICULAR SER- VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
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PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.
• Replace gasket(s) if necessary. Evaporative emis- • Check control system for dam- √ sion control system age. (For California only) • Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32182 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
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PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
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Throttle grip hous- √ √ √ √ √ 25 * if necessary. ing and cable • Lubricate the throttle grip housing and cable. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
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PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. EAU17630 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake service •...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18751 EAU19543 Removing and installing the Checking the spark plugs panel The spark plugs are important engine components, which are easy to check. The panel shown needs to be removed Since heat and deposits will cause any to perform some of the maintenance spark plug to slowly erode, the spark jobs described in this chapter.
If any spark plug shows a distinctly dif- ferent color, the engine could be defec- tive. Do not attempt to diagnose such 1. Spark plug gap problems yourself. Instead, have a Yamaha dealer check the vehicle. Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19680 EAU19920 Canister (for California only) Engine oil and oil filter NOTE: To achieve the proper engine oil tem- cartridge perature for an accurate oil level read- The engine oil level should be checked ing, the engine must have first before each ride.
PERIODIC MAINTENANCE AND MINOR REPAIR ECA10900 NOTE: CAUTION: Skip steps 4–8 if the oil filter cartridge is Make sure that the oil filler cap is se- not being replaced. curely tightened, otherwise oil may seep out when the engine is run- 4.
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An oil filter wrench is available at a mix any chemical additives. Do recommended engine oil through Yamaha dealer. not use oils with a diesel speci- the filler hole, insert the dipstick, 7. Apply a thin coat of engine oil to fication of “CD”...
PERIODIC MAINTENANCE AND MINOR REPAIR 15. Turn the engine off, and then EAU20041 mended type to raise it to the cor- Transfer case oil check the oil level and correct it if rect level, and then install the oil The transfer case oil level should be necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR 4. Remove the oil filler cap, add the EAU20652 Tightening torque: Cleaning the air filter element specified amount of the recom- Transfer case oil check bolt: The air filter element should be cleaned mended transfer case oil, and then 7.5 Nm (0.75 m·kgf, 5 ft·lbf) at the intervals specified in the periodic install and tighten the oil filler cap.
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Air filter joint clamp screw 1. Screw 7. Install the air filter element by in- 2. Hose serting it into the air filter case, 3. Remove the air filter case cover by 5. Remove the air filter element by then installing the screws, and removing the screws.
1. Throttle cable free play The throttle cable free play should mea- sure 4.0–6.0 mm (0.16–0.24 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a Yamaha dealer adjust it. 6-16...
250 kPa (36 psi) (2.50 kgf/cm²) Rear: from occurring, the valve clearance regarding the specified tires. 250 kPa (36 psi) (2.50 kgf/cm²) must be adjusted by a Yamaha dealer 90–194 kg (198–428 lb): at the intervals specified in the periodic Tire air pressure Front: maintenance and lubrication chart.
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LOAD YOUR VEHICLE. Make sure in it, or if the sidewall is cracked, con- Tire information that the total weight of the cargo, rid- tact a Yamaha dealer immediately and This motorcycle is equipped with spoke er, passenger, and accessories have the tire replaced.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU21420 NEVER OVERLOAD Maximum load*: Tires (For cast wheel models) MOTORCYCLE! Operation of an XV17AW 194 kg (428 lb) To ensure maximum performance, overloaded motorcycle may re- XV17AM 194 kg (428 lb) long service, and safe operation, note XV17AT 179 kg (395 lb) sult in tire damage, loss of con- the following:...
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XV17AT BRIDGESTONE/G702 necessary professional knowl- in it, or if the sidewall is cracked, con- XV17ATM BRIDGESTONE/G702 edge and experience. tact a Yamaha dealer immediately and have the tire replaced. Minimum tire tread depth (front and EWA10460 rear): WARNING 1.0 mm (0.04 in)
If any damage is parts you choose for your vehicle age before each ride. If any dam- found, have a Yamaha dealer re- should be designed specifically for age is found, have a Yamaha place the wheel. Do not attempt this model, and they must be se- dealer replace the wheel.
Adjusting the clutch lever free NOTE: use of items which have not been If the specified clutch lever free play play approved by Yamaha. could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows.
A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hy- draulic system, have a Yamaha dealer bleed the system before operating the motorcycle. Air in 1. Locknut the hydraulic system will dimin- 2.
EAU22390 point that the wear indicator almost Adjusting the rear brake light Checking the front and rear touches the brake disc, have a Yamaha switch brake pads dealer replace the brake pads as a set. The front and rear brake pads must be...
However, if the Use only the recommended quality brake fluid level goes down sud- 1. Minimum level mark brake fluid, otherwise the rubber denly, have a Yamaha dealer Rear brake seals may deteriorate, causing check the cause. leakage and poor braking perfor- mance.
Changing the brake fluid Drive belt slack with a force of 45 N (4.5 kgf, 10 lbf) Have a Yamaha dealer change the The drive belt slack should be checked applied to the belt with a belt ten- brake fluid at the intervals specified in and adjusted at the intervals specified sion gauge as shown.
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PERIODIC MAINTENANCE AND MINOR REPAIR EAU23070 3. To tighten the drive belt, turn the ECA10880 To adjust the drive belt slack CAUTION: adjusting bolt on each side of the 1. Loosen the rear wheel axle nut swingarm in direction (a). To loos- Improper drive belt slack will over- and the brake caliper bracket bolt.
If a cable is damaged periodic maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE)
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23140 Recommended lubricant: Recommended lubricant: Checking and lubricating the Lithium-soap-based grease (all-pur- Lithium-soap-based grease (all-pur- brake and clutch levers pose grease) pose grease) Brake lever Clutch lever The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.
The operation of the sidestand should fork does not operate smoothly, damage and excessive oil leakage. be checked before each ride, and the have a Yamaha dealer check or re- sidestand pivot and metal-to-metal pair it. To check the operation contact surfaces should be lubricated if 1.
2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-31...
To charge the battery burns. Avoid any contact with Have a Yamaha dealer charge the bat- skin, eyes or clothing and al- tery as soon as possible if it seems to ways shield your eyes when have discharged.
3. Headlight fuse sealed-type (MF) battery charg- 4. Carburetor heater fuse The main fuse and the fuse box, which er, have a Yamaha dealer 5. Backup fuse (for odometer and clock) contains the fuses for the individual cir- 6. Spare fuse charge your battery.
If the headlight bulb Signaling system fuse: 4. If the fuse immediately blows burns out, replace it as follows. 10.0 A again, have a Yamaha dealer Ignition fuse: 1. Remove the headlight unit by re- check the electrical system. 15.0 A moving the screws.
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7. Have a Yamaha dealer adjust the the glass, the luminosity of the bulb, headlight beam if necessary. and the bulb life will be adversely af- fected.
1. Remove the license plate light unit If the tail/brake light does not come on, by removing the screw. by removing the bolts. have a Yamaha dealer check it. 1. Screw 1. Bolt 2. Remove the defective bulb by 2. Remove the license plate light...
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the defective bulb by pull- EAU24350 a jack either under each side of the Supporting the motorcycle ing it out. frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm.
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
MOTORCYCLE CARE AND STORAGE EAU26081 ucts onto seals, gaskets, the drive cleaning products, solvent or Care belt and wheel axles. Always rinse thinner, fuel (gasoline), rust re- While the open design of a motorcycle the dirt and degreaser off with wa- movers or inhibitors, brake flu- reveals the attractiveness of the tech- ter.
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For caused by stones, etc. NOTE: additional cleaning, use Yamaha Wind- 6. Wax all painted and chrome-plat- shield Cleaner or other quality cleaner. Salt sprayed on roads in the winter may ed surfaces. Avoid combination Some cleaning compounds for plastics remain well into spring.
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Wipe off any NOTE: WARNING excess oil immediately and allow the Consult a Yamaha dealer for advice on Make sure that there is no oil or saddlebags to dry for several hours. what products to use.
MOTORCYCLE CARE AND STORAGE EAU26270 3. Drain the carburetor float cham- EWA10950 Storage WARNING bers by loosening the drain bolts; this will prevent fuel deposits from To prevent damage or injury from Short-term building up. Pour the drained fuel sparking, make sure to ground the Always store your motorcycle in a cool, into the fuel tank.
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MOTORCYCLE CARE AND STORAGE °C (90 °F)]. For more information on storing the battery, see page 6-32. NOTE: Make any necessary repairs before storing the motorcycle.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the rider seat. (See page 3-10.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26631 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
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INDEX Fuel ............3-7 Part locations .......... 2-1 Fuel cock..........3-8 Pre-operation check list ......4-2 Accessories and replacement parts ..6-21 Fuel gauge ..........3-3 Air filter element, cleaning ....6-14 Fuel level warning light......3-2 Rear brake light switch, adjusting ..6-24 Fuel tank cap...........3-7 Rider seat ..........
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INDEX Tool kit ............ 6-1 Transfer case oil ........6-13 Troubleshooting ........6-38 Troubleshooting chart ......6-39 Turn signal indicator light ......3-2 Turn signal light bulb, replacing .... 6-36 Turn signal switch ........3-5 Valve clearance, adjusting ....6-17 Vehicle identification number ....
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2004.04-1.3×1 CR...