Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Yamaha VX200D
Summary of Contents for Yamaha VX200D
- Page 1 VX200D OWNER’S MANUAL U.S.A.Edition LIT-18626-05-93 66K-28199-18...
- Page 2 EMU25060 ZMU01690 Read this owner’s manual carefully before operating your outboard motor.
-
Page 3: Important Manual Information
EMU25110 tain maximum enjoyment from your new Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer. VX200D In this Owner’s Manual particularly important... -
Page 4: Table Of Contents
Table of contents General information ......1 Oil level indicator (digital type) ..18 Overheat warning indicator Identification numbers record... 1 (digital type) ........18 Outboard motor serial number ..1 Speedometer (digital type) ....18 Key number........1 Trim meter ........19 Emission control information .... - Page 5 Replacement parts ......44 IMPORTANT WARRANTY Maintenance chart ......45 INFORMATION IF YOU USE Greasing ......... 47 YOUR YAMAHA OUTSIDE Cleaning and adjusting spark plug .. 47 U.S.A. OR CANADA ....73 Checking fuel system ...... 48 Inspecting fuel filter ......49 Cleaning fuel filter ......
-
Page 6: General Information
Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto- len. 1. Key number... -
Page 7: Safety Information
General information should give you an understanding of the motor and its operation. Before operating the boat, read any own- er’s or operator’s manuals supplied with it and all labels. Be sure you understand each item before operating. Do not overpower the boat with this out- board motor. -
Page 8: Important Labels
General information er operation before starting the engine. National Marine Manufacturers Associa- Attach the engine stop switch lanyard cord tion (NMMA) to a secure place on your clothing, or your 401 N. Michigan Ave. arm or leg while operating. If you acciden- Chicago, Il 60611 tally leave the helm, the cord will pull from Marine Retailers Association of America... -
Page 9: Caution Labels
General information while engine is running. EMU25500 Basic boating rules (Rules of EMU25451 the road) Label ENGINE OIL ONLY Just as there are rules which apply when you Pour the engine oil into this oil tank, not are driving on streets and high ways, there gasoline. -
Page 10: Rules When Encountering Vessels
General information Give-way vessel Way vessels). Both you and the meeting The vessel which does not have the right-of- vessel must alter course to avoid each other. way has the duty to take positive and timely action to stay out of the way of the Stand-On vessel. -
Page 11: Other Special Situations
General information tion, provided the other vessel gives you the Fishing vessel right-of-way All vessels which are fishing with nets, lines right-of-way as it should. or trawls are considered to be “fishing ves- sels” under the International Rules. Vessels with trolling lines are not considered fishing vessels. - Page 12 General information state. The Uniform State Waterway Marking System has been devised for these waters. This system uses buoys and signs with dis- tinctive shapes and colors to show regulato- ry or advisory information. These markers are white with black letters and orange boarders.
-
Page 13: Fueling Instructions
General information ZMU01708 EMU25540 away from sparks, flames, or other Fueling instructions sources of ignition. EWM00010 Stop engine before refueling. WARNING Refuel in a well-ventilated area. Refuel GASOLINE AND ITS VAPORS ARE HIGH- portable fuel tanks off the boat. LY FLAMMABLE AND EXPLOSIVE! Take care not to spill gasoline. -
Page 14: Gasoline
Gasohol containing ethanol can be used if ethanol content does not exceed 10% and the fuel meets minimum octane ratings. Yamaha does not recommended gasohol containing methanol because it can cause fuel system damage or engine performance problems. -
Page 15: Battery Specifications
52. on the engine. EMU25770 Yamaha outboard motors are fitted with pro- Start-in-gear protection pellers chosen to perform well over a range Yamaha outboard motors or Yamaha-ap- of applications, but there may be uses where... -
Page 16: Basic Components
Basic components EMU25795 Main components NOTE: * May not be exactly as shown; also may not be included as standard equipment on all mod- els. VX200TR YAMAHA SPEED Km/h knot mile TRIP TIME BATT mode ZMU04285 1. Power trim and tilt switch 15. -
Page 17: Remote Control Lever
Basic components 6. Throttle 7. Fully open EMU26201 Neutral interlock trigger To shift out of neutral, first pull the neutral in- terlock trigger up. 1. Power trim and tilt switch 2. Remote control lever 3. Neutral interlock trigger 4. Neutral throttle lever 5. -
Page 18: Throttle Friction Adjuster
Basic components EMU25990 Engine stop lanyard switch The lock plate must be attached to the en- gine stop switch for the engine to run. The lanyard should be attached to a secure place on the operator’s clothing, or arm or leg. Should the operator fall overboard or leave the helm, the lanyard will pull out the lock plate, stopping ignition to the engine. -
Page 19: Main Switch
Basic components EMU26141 Power trim and tilt switch on remote control or tiller handle The power trim and tilt system adjusts the outboard motor angle in relation to the tran- som. Pressing the switch “ ” (up) trims the outboard motor up, then tilts it up. Pressing the switch “... -
Page 20: Trim Tab With Anode
Basic components while the boat is moving could increase protect the engine from electrochemical the risk of falling overboard and could corrosion. Never paint the trim tab as it distract the operator, increasing the risk will become ineffective as an anode. of collision with another boat or an obsta- cle. -
Page 21: Top Cowling Release Lever
Basic components ZMU03979 ZMU03519 To make sure the cowling is locked 1. Tilt support lever properly push the cowling from each EMU26400 side. If it lifts, repeat step 3. Top cowling release lever ECM00070 The top cowling can be removed by operat- CAUTION: ing the cowling release lever. -
Page 22: Tachometer
Basic components ZMU04139 ZMU01958 1. Flushing device 1. Tachometer 2. Trim meter EMU26470 3. Hour meter Tachometer 4. Oil level indicator This gauge shows the engine speed and has 5. Overheat warning indicator the following functions. 6. Water separator warning indicator 7. -
Page 23: Oil Level Indicator (Digital Type)
Basic components page 21. ECM00050 CAUTION: Do not continue to run the engine if the overheat warning indicator is on. Serious engine damage will occur. ZMU04580 1. Oil level indicators EMU26550 Oil level indicator (digital type) This indicator shows the engine oil level. If the oil level falls below the lower limit, the ZMU01868 warning indicator will start to blink. -
Page 24: Trim Meter
Basic components turning on the main switch to make sure all power trim and tilt switch. segments come on. EMU26620 Trim meter (digital type) NOTE: This meter shows the trim angle of your out- The speedometer displays km/h, mph, or board motor. -
Page 25: Trip Meter
The trip distance is shown in kilometers or CAUTION: miles depending upon the unit of measure- The Yamaha fuel tank sensor differs from ment selected for the speedometer. conventional sensors. Incorrectly setting The trip distance is kept in memory by bat- the selector switch on the gauge will give tery power. -
Page 26: Fuel Warning Indicator
Do not continue to operate the engine if a activated. Get back to the port within troll- warning device has activated. Consult ing engine speed. your Yamaha dealer if the problem can- not be located and corrected. EMU26813 Overheat warning This engine has an overheat warning device. -
Page 27: Oil Level Warning And Oil Filter Clogging Warning
Basic components ZMU04766 ZMU03858 The overheat warning indicator will light (if EMU26843 Oil level warning and oil filter equipped on the bottom cowling or the ta- clogging warning chometer). Oil injection models This engine has an oil level warning system. If the oil level falls below the lower limit, the warning system will activate. - Page 28 Basic components The buzzer will sound. ZMU01952 ZMU03025 If the warning system has been activated, 1. Oil filter stop the engine and check for the cause. NOTE: The warning for oil filter clogging is similar to the warnings for low oil level and overheat- ing.
-
Page 29: Operation
Operation EMU26901 specific boat and motor combination. Installation EWM00830 ECM00110 WARNING CAUTION: Improper mounting of the outboard mo- Incorrect engine height or obstructions tor could result in hazardous conditions to smooth water flow (such as the design such as poor handling, loss of control, or or condition of the boat, or accessories fire hazards. -
Page 30: Breaking In Engine
Accelerate at full throttle onto plane, termine the optimum mounting height. then reduce engine speed to three-quar- Consult your Yamaha dealer or boat man- ter throttle (approximately 4000 r/min). ufacturer for further information on deter- Vary engine speed occasionally. Run at mining the proper mounting height. -
Page 31: Gasoline And Engine Oil Mixing Chart (50:1)
Operation proper lubrication for normal operation. Check fuel line connections to be sure they are tight (if equipped Yamaha fuel tank or EMU27060 Gasoline and engine oil mixing chart boat tank). (50:1) Be sure the fuel tank is positioned on a se-... -
Page 32: Filling Fuel And Engine Oil
If premix fuel is used Ring Free Fuel Additive, available from continuously, the oxygen sensor for your Yamaha dealer. Ring Free Fuel Addi- Electronic Fuel Injection system could tive has repeatedly proven its ability to clean be damaged. - Page 33 Operation This engine uses the Yamaha oil injection imum of 5 liters (5.3 US qt, 4.4 Imp qt) of system, which provides superior lubrication oil should be kept in the remote oil tank. by ensuring the proper oil ratio for all operat- Otherwise the oil-feed pump chamber will ing conditions.
-
Page 34: Oil Level Indicator Operation
Operation EMU27321 Oil level indicator operation The various functions of the oil level system are as follows: EMU27381 Oil level indicator Electric start models Oil level warning Oil level warning Engine oil Remote oil indicator indicator (analog Remarks tank tank (digital tachometer) tachometer) -
Page 35: Operating Engine
Operation EMU27450 Operating engine EMU27480 Feeding fuel EWM00420 WARNING Before starting the engine, make sure that the boat is tightly moored and that you can steer clear of any obstructions. Be sure there are no swimmers in the water near you. EMU27490 When the air vent screw is loosened, Starting engine... -
Page 36: Warming Up Engine
Never turn the main switch to “ ” the lower case or the cooling water pilot (start) while the engine is running. hole is blocked. Consult your Yamaha Do not keep the starter motor turning dealer if the problem cannot be located... -
Page 37: Shifting
Operation and corrected. ZMU03520 EMU27784 Reverse (automatic reverse lock and EMU27740 power trim and tilt models) Shifting EWM00190 EWM00180 WARNING WARNING When operating in reverse, go slowly. Do Before shifting, make sure there are no not open the throttle more than half. Oth- swimmers or obstacles in the water near erwise the boat could become unstable, you. -
Page 38: Stopping Engine
Operation EMU27820 the boat, sea conditions, and running speed. Stopping engine EWM00740 WARNING Before stopping the engine, first let it cool off for a few minutes at idle or low speed. Stop- Excessive trim for the operating condi- ping the engine immediately after operating tions (either trim up or trim down) can at high speed is not recommended. -
Page 39: Adjusting Boat Trim
Operation clamp bracket. Make test runs with the trim set to different Use caution when trying a trim position angles to find the position that works best for for the first time. Increase speed gradu- your boat and operating conditions. ally and watch for any signs of instabil- NOTE: ity or control problems. -
Page 40: Tilting Up And Down
Operation salt corrosion. EWM00220 WARNING Be sure all people are clear of the out- board motor when tilting up and down, also be careful not to pinch any body parts between the drive unit and engine bracket. EWM00250 WARNING Bow Down Leaking fuel is a fire hazard. -
Page 41: Procedure For Tilting Down
Operation Disconnect the fuel line from the out- to support it with the tilt support knob or board motor or close the fuel cock. tilt support lever. Otherwise the outboard Press the power trim and tilt switch / motor could fall back down suddenly if oil power tilt switch “... -
Page 42: Cruising In Shallow Water
Operation to allow operation in shallow water. EWM00660 WARNING Place the gear shift in neutral before setting up for shallow water cruising. Return the outboard motor to its normal position as soon as the boat is back in deeper water. ECM00260 CAUTION: Push the power tilt / power trim and tilt... -
Page 43: Cruising In Other Conditions
NOTE: For cooling system flushing instructions, see page 40. Cruising in turbid water Yamaha strongly recommends that you use the optional chromium-plated water pump kit if you use the outboard motor in turbid (mud- dy) water conditions. -
Page 44: Maintenance
Maintenance EMU28216 512.0 A Specifications Min. marine cranking amps (MCA/ABYC): Dimension: 675.0 A Overall length: Min. reserve capacity (RC/SAE): 864 mm (34.0 in) 182 minutes Overall width: Alternator output for battery DC: 562 mm (22.1 in) 35.0 A Overall height L: Drive unit: 1685 mm (66.3 in) Gear positions:... -
Page 45: Transporting And Storing Outboard Motor
Never get under the lower unit while it is your outboard motor serviced by an autho- tilted, even if a motor support bar is used. rized Yamaha dealer prior to storage. How- Severe injury could occur if the outboard ever, you, the owner, with a minimum of motor accidentally falls. -
Page 46: Lubrication (Oil Injection Models)
NOTE: damage due to rust. Perform the flush- The use of “Yamaha Fuel Conditioner and ing and fogging at the same time. Stabilizer” eliminates the need to drain the EWM00090 fuel system. -
Page 47: Cleaning And Anticorrosion Measures
SKIN - Flush with water. seal. Seal replacement should be per- EYES - Flush with water for 15 minutes formed by an authorized Yamaha dealer and get immediate medical attention. prior to use. Antidote (INTERNAL): Grease all grease fittings. -
Page 48: Flushing Power Unit
Maintenance EMU28440 tor securely. Flushing power unit ECM00540 Perform this procedure right after operation CAUTION: for the most thorough flushing. Do not leave the garden hose connector After shutting off the engine, unscrew loose on the bottom cowling fitting or let the garden hose connector from the fit- the hose hang free during normal opera- ting on the bottom cowling. -
Page 49: Periodic Maintenance
If you or the owner is not famil- iar with machine servicing, this work should be done by your Yamaha dealer or other qualified mechanic. Maintenance, replacement, or repair of the emission control devices and sys- tems may be performed by any marine engine repair establishment or individual. -
Page 50: Maintenance Chart
Refer to the sections in this chapter for explanations of each owner-specific action. The “ ” symbol indicates the check-ups which you may carry out yourself. The “ ” symbol indicates work to be carried out by your Yamaha dealer. Initial Every 50 hours Item... - Page 51 Maintenance Initial Every 50 hours Item Actions 10 hours hours (6 hours (1 (1 month) months) months) year) Oil tank water drain Inspection / cleaning Cleaning / adjustment / Spark plug(s) replacement NOTE: When operating in salt water, turbid or muddy water, the engine should be flushed with clean water after each use.
-
Page 52: Greasing
Maintenance EMU28931 Greasing Yamaha marine grease (Water resistant grease) VX200TR ZMU04391 sparks, which could lead to explosion or EMU28951 Cleaning and adjusting spark plug fire. EWM00560 The spark plug is an important engine com- WARNING ponent and is easy to inspect. The condition... -
Page 53: Checking Fuel System
Check the fuel lines for leaks, crack, or mal- 1. Spark plug gap function. If a problem is found, your Yamaha 2. Spark plug I.D. mark (NGK) dealer or other qualified mechanic should re- pair it immediately. -
Page 54: Inspecting Fuel Filter
Gasoline is highly flammable, and its va- necessary. If any water is found in the pors are flammable and explosive. fuel, the Yamaha portable fuel tank or If you have any question about properly other fuel tanks should be checked and doing this procedure, consult your cleaned. -
Page 55: Inspecting Idling Speed
If you have difficulty ver- ifying the idle speed, or the idle speed re- fuel filter unit will float. If so, remove the cup and drain the water. quires adjustment, consult a Yamaha dealer or other qualified mechanic. EMU29040 Inspecting idling speed... -
Page 56: Checking Wiring And Connectors
Maintenance gine oil tank. If water or foreign matter is vis- EMU29153 Checking power trim and tilt system ible in this trap, consult your Yamaha dealer. EWM00430 WARNING Never get under the lower unit while it is tilted, even when the tilt support lever is locked. -
Page 57: Checking Propeller
Maintenance that the tilt rod and trim rods operate smoothly. NOTE: Consult your Yamaha dealer if any operation is abnormal. EMU29171 Checking propeller EWM00321 WARNING ZMU03533 You could be seriously injured if the en- gine accidentally starts when you are 1. -
Page 58: Removing The Propeller
The propeller will then spin freely on the shaft. If this happens, the Apply Yamaha marine grease or a cor- shear pin must be replaced. rosion resistant grease to the propeller shaft. -
Page 59: Changing Gear Oil
NOTE: stand. You could be severely injured if For disposal of used oil consult your Yamaha the outboard motor falls on you. dealer. Never get under the lower unit while it... -
Page 60: Inspecting And Replacing Anode(S)
EMU29312 EWM00330 Inspecting and replacing anode(s) WARNING Yamaha outboard motors are protected from Battery electrolytic fluid is dangerous; it corrosion by sacrificial anodes. Inspect the contains sulfuric acid and therefore is external anodes periodically. Remove scales poisonous and highly caustic. -
Page 61: Connecting The Battery
(for example: welding charge the battery when it is low. equipment, lighted cigarettes, and so NOTE: on.) Consult a Yamaha dealer when charging or DO NOT SMOKE when charging or han- re-charging batteries. dling batteries. EMU29351 KEEP BATTERIES AND ELECTROLYTIC Connecting the Battery FLUID OUT OF REACH OF CHILDREN. -
Page 62: Disconnecting The Battery
Maintenance NOTE: If a battery selector switch is desired, consult your YAMAHA dealer about correct wiring. EMU29370 Disconnecting the battery Disconnect the BLACK cable from the NEG- ATIVE (-) terminal first. Then disconnect the RED cable from the POSITIVE (+) terminal. - Page 63 Maintenance ZMU01943...
-
Page 64: Trouble Recovery
Q. Has fuel pump malfunctioned? If your outboard motor requires repair, bring A. Have serviced by a Yamaha dealer. it to your Yamaha dealer. If the engine trouble warning indicator is Q. Are spark plug(s) fouled or of incorrect flashing, consult your Yamaha dealer. - Page 65 Q. Is fuel contaminated or stale? A. Fill tank with clean, fresh fuel. Q. Is carburetor clogged? A. Have serviced by a Yamaha dealer. Q. Is fuel filter clogged? A. Clean or replace filter. Q. Is fuel joint connection incorrect? A.
- Page 66 Trouble Recovery A. Have serviced by a Yamaha dealer. Q. Are weeds or other foreign matter tangled on gear housing? Q. Is load on boat improperly distributed? A. Remove foreign matter and clean lower A. Distribute load to place boat on an even unit.
-
Page 67: Temporary Action In Emergency
Q. Is steering pivot loose or damaged? one of the proper amperage. A. Tighten or have serviced by a Yamaha EWM00630 dealer. WARNING Be sure to use the specified fuse. An in-... -
Page 68: Power Trim And Tilt Will Not Operate
Trouble Recovery (the engine cannot be cranked with the start- er), the engine can be started manually with an emergency starter rope. However, the en- gine cannot be started manually if the battery voltage is low. If the battery is discharged to 9 volts or below, the electric fuel pump will not operate. -
Page 69: Emergency Starting Engine
Trouble Recovery engine is running. Do not install the starter mechanism or top cowling after the engine is running. Do not touch the ignition coil, spark plug wire, spark plug cap, or other elec- trical components when starting or op- erating the motor. -
Page 70: Engine Fails To Operate
Trouble Recovery EMU29741 NOTE: Low oil level warning activates When the engine does not start with this pro- If the oil level is allowed to drop too low, the cedure, see page 65. red segment will appear on the oil level indi- EMU29670 cator, the buzzer will sound, and engine Engine fails to operate... -
Page 71: Top Cowling Does Not Unlock
The oil-feed pump will not operate if the If the outboard motor is submerged, immedi- engine is tilted up more than 35°. Put the ately take it to a Yamaha dealer. Otherwise engine in the upright position (not tilted) some corrosion may begin almost immedi- before using the emergency switch. -
Page 72: Procedure
Trouble Recovery If you cannot immediately take the outboard motor to a Yamaha dealer, follow the proce- dure below in order to minimize engine dam- age. EMU29790 Procedure Thoroughly wash away mud, salt, sea- weed, and so on, with fresh water. -
Page 73: Consumer Information
Consumer information EMU29811 Important warranty information for U.S.A. and Canada... - Page 74 Consumer information...
-
Page 75: Yamaha Motor Corporation, U.s.a. Outboard Motor Two Year Limited Warranty
Consumer information EMU29820 YAMAHA MOTOR CORPORATION, U.S.A. OUTBOARD MOTOR TWO YEAR LIMITED WARRANTY... - Page 76 Consumer information...
- Page 77 Consumer information...
-
Page 78: Important Warranty Information If You Use Your Yamaha Outside U.s.a. Or Canada
Consumer information EMU29840 IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE U.S.A. OR CANADA... - Page 79 Printed in Japan April 2004–0.2 × 1 ! Printed on recycled paper...
- Page 80 (A l’usage du concessionnaire) MODÉLE ET NO. DE SÉRIE DU MOTEUR HORS-BORD (sur l’étiquette d’identification de la presse de fixation) YAMAHA DEALER NUMBER NO. DU CONCESSIONNAIRE YAMAHA DEALER NAME YAMAHA MOTOR CO., LTD. NOM DU MADE IN JAPAN CONCESSIONNAIRE PAYS D'ORIGINE JAPON USAGE...
- Page 81 PLACE POSTAGE HERE ATTN: WARRANTY DEPARTMENT...