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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear a
instruction
welding
manual
mask
Electromagnetic fields
Welding sparks
can cause pacemaker
can cause
malfunction
explosions or fire
1.
SAFETY
1.1.
ELECTRICAL SAFETY
WARNING! It is the user's responsibility to check the following:
‰
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all
9
electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products.
Electrical safety information. It is important that the following information is read and understood:
Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
9
Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
9
Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the
correct fuse.
DO NOT pull or carry the appliance by the power cable.
8
DO NOT pull the plug from the socket by the cable.
8
DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or is replaced immediately by a
8
qualified electrician.
If the cable or plug is damaged during use, switch off the electricity supply and remove from use.
Ensure that repairs are carried out by a qualified electrician.
When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD fitted is recommended
since any product which is plugged into the cable reel will be protected. The cross-section of the cable on the cable reel must be suitable
for the unit and never lower than the cross-section of the mains cable supplied with the unit.
1.2.
GENERAL SAFETY
▲
DANGER! Unplug the welder from the mains power supply before performing maintenance or service.
Welding power sources are not suitable for use in rain or snow.
8
WARNING! DO NOT place the welding power source on a tilted plane as this may lead to the unit toppling over.
‰
The output is rated at an ambient temperature of 20°C and the welding time may be reduced at higher temperatures.
8
Risk of electric shock: Electric shock from welding electrode can kill. DO NOT weld in the rain or snow. Wear dry insulating gloves.
8
DO NOT touch electrode with bare hands. DO NOT wear wet or damaged gloves. Protect yourself from electric shock by insulating
8
yourself from workpiece. DO NOT open the equipment enclosure.
Risk induced by welding fumes: Breathing welding fumes can be hazardous to your health. Keep your head out of the fumes. Use
8
equipment in an open area. Use ventilating fan to remove fumes.
Risk induced by welding sparks: Welding sparks can cause explosion or fire. Keep flammables away from welding. DO NOT weld near
8
flammables. Welding sparks can cause fires. Have a fire extinguisher nearby and have a watchperson ready to use it. DO NOT weld on
drums or any closed containers.
WARNING: Risk induced by the arc: Arc rays can burn eyes and injure skin. Wear hat and safety glasses. Use ear protection and button
▲
shirt collar. Use welding helmet with correct shade of filter. Wear complete body protection.
Risk induced by electromagnetic fields: Welding current produces electromagnetic field. DO NOT use with medical implants. Never coil
welding cables around your body. Route the welding cables together.
▲
DANGER! Never coil welding cables around your body.
Keep the welder and cables in good working order and condition. Take immediate action to repair or replace damaged parts and
9
route the welding cables together.
Use genuine parts and accessories only. Unapproved parts may be dangerous and will invalidate the warranty.
9
Use an air hose to regularly blow out any dirt from the liner and keep the welder clean for best and safest performance.
9
Check and spray the gas cup and contact tip regularly with anti-spatter spray, available from your Sealey stockist.
9
© Jack Sealey Limited
MIGHTYMIG NO-GAS MIG WELDER, 100A
MODEL NO:
Wear protective
Warning!
gloves
Electricity
Shock hazard
Original Language Version
MIGHTYMIG100.V4
Warning!
Caution
Keep away
required
burn eyes and
from rain
MIGHTYMIG100.V4
Arc rays can
Electric shock
from welding
injure skin
electrodes can
kill
Issue 2 (1,6,F)
Breathing
welding fumes
can be
hazardous to
your health
02/11/23
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Summary of Contents for Sealey MIGHTYMIG100.V4
- Page 1 MIGHTYMIG100.V4 MODEL NO: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
- Page 2 Compact Flux Cored Wire (0.9kg x Ø0.9mm): TG100/1 Replacement Tips 1mm (Pack of 5): TG100/2 Note: For use with 0.9kg Gasless and 0.7kg mild steel Wire Reels only. MIGHTYMIG100.V4 Issue 2 (1,6,F) 02/11/23 © Jack Sealey Limited Original Language Version...
- Page 3 Try to use the lowest tension possible as too high a tension will deform the wire. When you have completed welding allow the welder to cool before storing in a safe, dry place. Note: Damaged torches and cables are not covered under warranty. MIGHTYMIG100.V4 Issue 2 (1,6,F) 02/11/23 © Jack Sealey Limited Original Language Version...
- Page 4 7.5.1. The gas cup must also be kept clean and free from spatter. Build-up of spatter inside the gas cup can cause a short circuit at the contact tip which will result in expensive machine repairs. To keep the contact tip free from spatter, we recommend the use of anti-spatter spray (MIG/722308) available from your Sealey stockist. 7.6.
- Page 5 Gas cup (nozzle) spattered Clean or replace gas cup (nozzle) Feed roller groove clogged Clean feed roller Feed roller groove deformed Replace feed roller Pressure roller tension incorrect Adjust tension MIGHTYMIG100.V4 Issue 2 (1,6,F) 02/11/23 © Jack Sealey Limited Original Language Version...
- Page 6 Warranty: Lifetime guarantee on Transformer - Comprises 1 year unconditional parts and labour on all parts, followed by a lifetime guarantee (parts and labour) conditional on registering your purchase with us online at www.sealey.co.uk. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 sales@sealey.co.uk...