Advertisement
Quick Links
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
Refer to
Wear a
instruction
welding
manual
mask
Electromagnetic
Welding sparks
fields can cause
can cause
pacemaker
explosions or fire
malfunction
1.
SAFETY
1.1.
ELECTRICAL SAFETY
WARNING! It is the user's responsibility to check the following:
‰
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all
9
electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products.
Electrical safety information. It is important that the following information is read and understood:
Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
9
Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
9
Important: Ensure that the voltage rating on the appliance suits the pow er supply to be used and that the plug is fitted with the
correct fuse.
DO NOT pull or carry the appliance by the power cable.
8
DO NOT pull the plug from the socket by the cable.
8
DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or is replaced immediately by a
8
qualified electrician.
If the cable or plug is damaged during use, switch off the elect ricity supply and remove from use.
Ensure that repairs are carried out by a qualified electrician.
DO NOT use with medical implants. Ensure the unit is correctly earthed via a three-pin plug.
8
1.1.1. Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD
fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cable on the cable
reel is important and should be at least 1.5mm², but to be absolutely sure that the capacity of the cable is suitable for this product
and for others that may be used in the other output sockets, we recommend the use of 2.5mm² section cable.
WARNING! Be very cautious if using a generator to power the welder. The generator must be self-regulating and stable with regard
‰
to voltage, wave form and frequency. The output must be greater than the power consumption of the welder. If any of these requirements
is not met the electronics within the welder may be affected.
NOTE: The use of an unregulated generator may be dangerous and will invalidate the warranty on the welder.
WARNING! The welder may produce voltage surges in the mains supply which can damage other sensitive equipment (e.g. computers).
‰
To prevent this happening, it is recommended that the welder is connected to a power supply that does not feed any sensitive equipment.
IMPORTANT! If using welder to full capacity, we recommend a 16amp supply. We recommend you discuss the installation of a 16amp
industrial round pin plug and socket with your electrician.
1.2.
GENERAL SAFETY
DANGER! Unplug the welder from the mains power supply before performing maintenance or service.
▲
Welding power sources are not suitable for use in rain or snow.
8
The output is rated at an ambient temperature of 20°C and the welding time may be reduced at higher temperatures
8
Risk of electric shock: Electric shock from welding electrode can kill. DO NOT weld in the rain or snow. Wear dry insulating gloves. DO
8
NOT touch electrode with bare hands. DO NOT wear wet or damaged gloves. Protect yourself from electric shock by insulating yourself
from workpiece. DO NOT open the equipment enclosure.
© Jack Sealey Limited
150A PROFESSIONAL GAS/NO-GAS MIG WELDER
MODEL NO:
Warning!
Wear protective
Electricity
gloves
shock hazard
Original Language Version
MIGHTYMIG150.V3
Warning!
Caution
Keep away
required
from rain
MIGHTYMIG150.V3 Issue:3 (8) 02/11/23
Arc rays can
Electric shock
burn eyes and
from welding
injure skin
electrodes can
kill
Breathing weld-
ing fumes can
be hazardous
to your health
Advertisement
Related Manuals for Sealey MIGHTYMIG150.V3
Summary of Contents for Sealey MIGHTYMIG150.V3
- Page 1 MIGHTYMIG150.V3 MODEL NO: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
- Page 2 Use an air hose to regularly blow out any dirt from the liner and keep the welder clean for best and safest performance. Check and spray the gas cup and contact tip regularly with anti-spatter spray, available from your Sealey stockist.
- Page 3 DO NOT overtighten the pressure disc as too much braking will conflict with the wire tension set on the wire drive unit. MIGHTYMIG150.V3 Issue:3 (8) 02/11/23 Original Language Version...
- Page 4 For welding stainless steel or aluminium, this welder can be converted to a conventional mig welder. To convert to gas, order a reel of regular wire, a bottle of suitable gas, tips and nozzles and a conversion kit. MIGHTYMIG150.V3 Issue:3 (8) 02/11/23 Original Language Version...
- Page 5 500mm and a maximum weight of 10kg. If you wish to use larger cylinders they must be properly secured to a separate welding trolley. An industrial gas cylinder adaptor kit will be required. Contact your local Sealey stockist to order these items. The following table is estimated duration of cylinders based on a flow rate of 2 litres per minute. Actual duration will be dependant upon various job conditions including the operator’s welding technique.
- Page 6 To keep the contact tip free from spatter, we recommend the use of anti-spatter spray (MIG/722307) available from your Sealey stockist. Refer to fig. 6 for removal and replacement. And 5.1.8 feeding the wire through the torch.
- Page 7 14. Excessive penetration Weld current too high Decrease power and wire speed. Weld speed too slow Move torch faster Incorrect distance of torch to workpiece Torch distance should be 8-10mm MIGHTYMIG150.V3 Issue:3 (8) 02/11/23 Original Language Version © Jack Sealey Limited...
- Page 8 IMPORTANT: No Liability is accepted for incorrect use of this product. WARRANTY: Guarantee is 36 months from purchase date, proof of which is required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 sales@sealey.co.uk...