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Honeywell AutoRAE 2 User Manual
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Honeywell AutoRAE 2 User Manual

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AutoRAE 2 ™
Automatic Test and Calibration System

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Summary of Contents for Honeywell AutoRAE 2

  • Page 1 AutoRAE 2 ™ Automatic Test and Calibration System...

  • Page 2: Table Of Contents

    MicroRAE Cradle Handheld PID cradle End cap with ports Standard package contents Chapter 5 - Stand-alone use Chapter 6 - Powering the AutoRAE 2 cradle Chapter 7 - Preparing cradle Installing an external filter Installing an external charcoal filter AutoRAE 2...
  • Page 3 AutoRAE 2 reports Chapter 14 - Programming a cradle Gas inlet configuration settings Selectable gas index values Concentration [value] Concentration unit Purge time (sec.) Soak time (sec.) Uploading settings to the AutoRAE 2 cradle Saving the settings file AutoRAE 2 User Manual...
  • Page 4 Uploading settings to multiple AutoRAE 2 cradles Exiting programming Chapter 15 - Upgrading cradle firmware Chapter 16 - Automatic bump testing Chapter 17 - stand-alone AutoRAE 2 set up Chapter 18 - Performing firmware upgrades Prepare for data transmission Place a monitor in its cradle...
  • Page 5 Interrupting a calibration Direct bump testing and calibration Configuration settings Settings Gas settings System settings Network settings Chapter 24 - Programming an AutoRAE 2 Gas inlet settings Configuring a gas cylinder Gas number Gas lot number Expiration date Gas index...
  • Page 6 Chapter 26 - Transferring data Exporting reports Chapter 27 - Wireless operation Configure the AutoRAE 2 network interface Configure the Wi-Fi adapter Chapter 28 - Wall mounting Chapter 29 - Transferring data Chapter 30 - Maintenance Chapter 31 - Technical support...

  • Page 7: Chapter 1 - Introduction

    By registering your product, you can: Receive notification of product upgrades or enhancements Be alerted to Training classes in your area Take advantage of Honeywell special offers and promotions Standard package contents TheAutoRAE 2 Controller (P/N T02-0107-000) is shipped with the following:...

  • Page 8: Read Before Operating

    Sensor specifications, cross-sensitivities, and calibration information The AutoRAE 2 can be used to calibrate a wide variety of sensors. For calibration information and specifications and cross-sensitivities of various sensors refer to Honeywell Technical Note TN-114: Sensor Specifications And Cross-Sensitivities (available for free download from www.sps.honeywell.com).

  • Page 9: Chapter 2 - General Information

    Simply cradle the monitor and the system will take care of all calibration, testing, and recharging. The AutoRAE 2 is a flexible, modular system that can be configured to meet your calibration requirements effectively and efficiently. An AutoRAE 2 system can be as simple as a single...

  • Page 10: Benefits

    Supports a wide variety of gases, including exotics Optimized for field use—does not require a computer to operate Firmware-upgradeable to protect your investment Differences between AutoRAE 2 and stand-alone cradle Summary of differences between an AutoRAE 2 controller-based system and a stand-alone cradle. Controller-based system Standalone cradle...

  • Page 11: Chapter 3 - Specifications

    CHAPTER SPECIFICATIONS Size AutoRAE 2 Controller 5.63" W x 10.43" L x 1.73" H (143 x 265 x 44 mm) MultiRAE Cradle 6.50" W x 12.68" L x 4.37" H (165 x 322 x 111 mm) ToxiRAE Pro Cradle 6.50" W x 11.61" L x 3.91" H (165 x 295 x 99 mm) QRAE 3 Cradle 6.50"...
  • Page 12 Display AutoRAE 2 Controller 5.7" TFT (320 x 240) graphical backlit color LCD Cradle 2 seven-segment LEDs Buttons AutoRAE 2 Controller 3 buttons ([Mode], [Y/+], and [N/-]) Cradle 2 buttons ([Bump] and [Cal]) Real-time Clock AutoRAE 2 Controller Cradle Visible Alarm/ Indicators...
  • Page 13 Pump Flow Rate AutoRAE 2 Controller Built-in pump (500 ml/min) MultiRAE Cradle None; relies on instrument’s pump to pull in air ToxiRAE Pro Cradle 400cc/min pump (typical) QRAE 3 Cradle 400cc/min pump (typical) Handheld PID Cradle None; relies on instrument’s pump to pull in air...

  • Page 14: Chapter 4 - Overview

    AutoRAE 2 Controller-based system, which can accommodate up to 10 AutoRAE 2 Cradles. These can be all the same or a mix of MultiRAE, MicroRAE, QRAE 3, and ToxiRAE Pro models, as well as MiniRAE Lite, MiniRAE 3000, ppbRAE 3000, and UltraRAE 3000.

  • Page 15: Autorae 2 Overview

    AutoRAE 2 Overview The AutoRAE 2 Controller turns the AutoRAE 2 into a powerful, networked docking station that can support up to 10 monitors at a time and accommodate up to five distinct gas sources for multi-sensor calibration and bump testing.
  • Page 16 12V, 7.5A DC power input USB to PC On/Off switch The AutoRAE 2 Controller has sliding covers to protect its USB and Ethernet ports from contamination when they are not in use. Simply slide their respective covers over them. AutoRAE 2...

  • Page 17: Cradles

    Sensors for testing MultiRAE LED alarms USB port (not shown) Sensor for testing MultiRAE buzzer DC input from AC adapter End cap, right 2-character LED display Sensors for testing MultiRAE LED alarms Bump/StatusLED Release mechanism Bump key Capture mechanism AutoRAE 2 User Manual...

  • Page 18: Toxirae Pro Cradle

    Charge contacts (hidden) USB port (not shown) Sensor for testing ToxiRAE Pro buzzer DC input from AC adapter End cap, right 2-character LED display Sensors for testing ToxiRAE LED alarms Bump/status LED Release mechanism Bump key Capture mechanism AutoRAE 2 User Manual...

  • Page 19: Qrae 3 Cradle

    Sensor for testing QRAE3 LED alarms Charge contacts USB port (not shown) Sensor for testing QRAE3 buzzer DC input from AC adapter Sensors for testing QRAE 3 2-character LED display Release mechanism Bump/status LED Capture mechanism AutoRAE 2 User Manual...

  • Page 20: Microrae Cradle

    Sensors for testing LED alarms USB port (not shown) Sensor for testing buzzer DC input from AC adapter End cap, right 2-character LED display Sensors for testing LED alarms Bump/status LED Release mechanism Bump key Capture mechanism Cal key AutoRAE 2 User Manual...

  • Page 21: Handheld Pid Cradle

    Charging status LED Exhaust port Charge contacts USB port (not shown) Sensor for testing buzzer DC input from AC adapter Sensors for testing LED alarms 2-character LED display Release mechanism Bump/status LED Capture mechanism Bump key AutoRAE 2 User Manual...
  • Page 22 In order to accommodate the extra length, the Handheld PID Cradle is designed so that it extends. 1. Turn the Handheld PID Cradle over. 2. Remove the screw with the red washer. 3. Pull out the capture mechanism until it is fully extended. 4. Replace the screw. AutoRAE 2 User Manual...

  • Page 23: End Cap With Ports

    Exhaust port USB port Gas ports 12V DC power input The USB port has a sliding cover that protects the contacts from contamination when it is not in use. Simply slide the cover over the port. AutoRAE 2 User Manual...

  • Page 24: Standard Package Contents

    AutoRAE 2 Cradle for MultiRAE Pumped Monitors, AutoRAE 2 Cradle for QRAE 3 Pumped Monitors, AutoRAE 2 Cradle for Handheld PID (MiniRAE Lite, MiniRAE 3000, ppbRAE 3000, and UltraRAE 3000), AutoRAE 2 Cradle for MicroRAE, or AutoRAE 2 Cradle for ToxiRAE Pro Monitors...

  • Page 25: Chapter 5 - Stand-Alone Use

    Installing the end caps for stand-alone use. The AutoRAE 2 cradle is shipped with left and right end caps, which are intended to protect and label the ports on both sides of the AutoRAE 2 Cradle. The one for the “input” side (left end cap) snaps on, while the one on the other side (right end cap) gets slipped into its position and is then secured with two screws (plastic caps are included, to hide the screws).
  • Page 26 Tighten the screws. Do not Insert the two screws. Press the caps over the screws. overtighten! AutoRAE 2 User Manual...

  • Page 27: Chapter 6 - Powering The Autorae 2 Cradle

    When used as a stand-alone unit, theAutoRAE 2 Cradle is powered by its own AC adapter. (When an AutoRAE 2 Cradle is attached to an AutoRAE 2 Controller, it receives its power from the AutoRAE 2 Controller, and therefore does not need a separate AC adapter.) The jack for the AC adapter connection is in the recess of the left end cap.

  • Page 28: Chapter 7 - Preparing Cradle

    In order to ensure that fresh air is uncontaminated by dust or other materials, use a filter on the AutoRAE 2 Cradle’s fresh air inlet. The inlet is located on the top end, to the left of the locking mechanism. Inspect the filter periodically and replace it as necessary if dirty, damaged, or contaminated.

  • Page 29: Installing An External Charcoal Filter

    20 small boxes painted on the surface of the filter that you can mark with a pen after each use. Simply press it into the receptacle on the AutoRAE 2 cradle. Note: Make sure the arrow on the side of the filter points toward the cradle.

  • Page 30: Connecting An Ac Adapter

    Connecting an AC adapter The AutoRAE 2 Cradle uses a 12V, 1.25A DC adapter. Plug the barrel end into the port on the side of the AutoRAE 2 Cradle and the transformer end into an AC power source. There is no power switch, so when power is applied to the AC adapter, the AutoRAE 2 Cradle is powered.

  • Page 31: Connecting Calibration Gas To A Cradle

    In addition, there is a connection labeled “Exhaust,” for venting the gas after it has gone through the AutoRAE 2 Cradle. All gas connections are barbed to secure the hoses to them. Appropriately non-reactive/non-adsorptive tubing with a 1/8" I.D. should be used (Teflon for PID or corrosive or reactive gases, Tygon for others).

  • Page 32: Cross-Sensitivities Determination

    Gases used for calibration should be configured and connected to inlet 1 and then inlet 2 in the order in which the sensors should be calibrated. This applies to both a standalone cradle and controller-based systems. Information on the order of calibration is available in Honeywell Technical Note TN-114 and TN-203.

  • Page 33: Placing A Multirae Monitor In The Cradle

    1. Make sure the external filter on the instrument is not dirty or clogged and screwed onto the instrument inlet tightly. 2. Make sure the monitor is either turned off or is in AutoRAE 2 Communications Mode. 3. Place the instrument into the cradle face-down, making sure that it is aligned correctly with the contacts on the AutoRAE 2 Cradle’s charging port.

  • Page 34: Placing A Toxirae Pro Monitor In The Cradle

    ToxiRAE Pro LEL Adapter for ToxiRAE Pro PID Note: The adapters can be removed by pulling on the “thumb tab” at the top of each one (it fits into a niche in the capture mechanism). AutoRAE 2 User Manual...

  • Page 35: Placing A Toxirae Pro Monitor In The Cradle

    1. Make sure the correct adapter is located in the cradle’s capture mechanism. 2. Make sure the monitor is either turned off or is in AutoRAE 2 Communications Mode. 3. Place the instrument into the cradle face-down, making check that it is aligned correctly with the contacts on the AutoRAE 2 Cradle’s charging port.

  • Page 36: Placing A Qrae 3 Monitor In The Cradle

    1. Make sure the external filter on the instrument is not dirty or clogged and screwed onto the instrument inlet tightly. 2. Make sure the monitor is either turned off or is in AutoRAE 2 Communications Mode. 3. Place the instrument into the cradle face-down, making sure that it is aligned correctly with the contacts on the AutoRAE 2 Cradle’s charging port.

  • Page 37: Placing A Microrae Monitor In The Cradle

    Placing a MicroRAE monitor in the cradle 1. Make sure the monitor is either turned off or is in AutoRAE 2 Communications Mode. 2. Place the instrument into the cradle face-down, making sure that it is aligned correctly with the contacts on the AutoRAE 2 Cradle’s charging port. There are two alignment points on one side and one alignment point on the other side, designed to mate with matching points on the bottom of the MicroRAE.

  • Page 38: Placing A Handheld Pid Monitor In The Cradle

    Installing a quick connector MiniRAE Lite, MiniRAE 3000, or ppbRAE 3000: UltraRAE 3000: To remove the inlet: 1. Press down on the collar of the Quick Connector base. 2. Lift the inlet probe off of the base. AutoRAE 2 User Manual...

  • Page 39: Installing The Instrument In The Cradle

    1. Remove the inlet probe by pressing down on both sides of the base and releasing the probe. 2. Make sure the monitor is either turned off or is in AutoRAE 2 Communications Mode. 3. Place the instrument into the cradle face-down, making sure that it is aligned correctly with the contacts on the AutoRAE 2 Cradle’s charging port.

  • Page 40: Warm-Up

    Remove the monitor from the cradle and refer to the information on the instrument display. An instrument to be placed in the cradle can be off or turned on and set for AutoRAE 2 Communications mode.
  • Page 41 10". If wireless is supported, 6" AutoRAE 2 is UltraRAE 3000 it requires 20". ready Important! If sensors are still warming when entering AutoRAE 2 Communications Mode, the instrument will not be ready until the sensors are warmed. AutoRAE 2 User Manual...

  • Page 42: Chapter 8 - Performing A Manual Bump Test

    Bottles 15 and 16 under Gas Config 8. See "Gas inlet configuration settings" on page 54 for more information.). 2. Insert an instrument in the AutoRAE 2 Cradle (as described in Section 6.4) and wait for it to warm up (See "Placing a MultiRAE monitor in the cradle" on page 33 for more information.).

  • Page 43: Chapter 9 - Performing A Bump Test

    Note: To configure a Cradle or Controller/Cradle system for automatic bump testing requires using Safety Suite Device Configurator (SSDC). Refer to section 15 for the installation procedure. AutoRAE 2 User Manual...

  • Page 44: Chapter 10 - Performing A Calibration

    1. Connect calibration gas cylinders that match the gas settings configured on the Cradle. 2. Insert an instrument in the AutoRAE 2 Cradle (See "Placing a MultiRAE monitor in the cradle" on page 33 for more information.) and wait for it to warm up (See "Warm-up" on page 40 for more information.).

  • Page 45: Chapter 11 - Bump And Cal Error

    BUMP AND CAL ERROR Bump and cal error and status messages The LEDs labeled “Bump” and “Cal” above the two keys on the AutoRAE 2 Cradle provide information about status during bump and calibration testing. The following table explains the...
  • Page 46 Monitor not installed in the cradle and the capture connected / mechanism is fully engaged. system idle Check to make sure the monitor is in AutoRAE 2 Communications Mode or turned off. Red (blinking Red (blinking slowly at the Take the action indicated in the Controller’s...

  • Page 47: Chapter 12 - Charging A Battery

    Placing an instrument in the cradle and locking it in position allows the instrument’s battery to be charged. When power is applied to the AutoRAE 2 Cradle and the instrument’s battery is charging, the LED glows red. The LED glows green when the battery is fully charged:...

  • Page 48: Chapter 13 - Removing An Instrument

    When you want to remove an instrument from a cradle, press down on the red release lever until the capture mechanism springs forward, releasing the instrument. Then lift the instrument from the cradle, inlet side first. AutoRAE 2 User Manual...
  • Page 49 If you remove an instrument that is warming up or under bump test or calibration, the process is interrupted, and requires that you place the instrument back in the cradle to restart the process. An interrupted process cannot be resumed. AutoRAE 2 User Manual...

  • Page 50: Autorae 2 Reports

    AutoRAE 2 reports After you perform any test on an instrument, the display on the instrument gives a report for each test that has been done. Step through the screens to see results from tests that were performed. For example, on the...
  • Page 51 Select Exit to return the monitor to Normal Measurement Mode. AutoRAE 2 User Manual...

  • Page 52: Chapter 14 - Programming A Cradle

    PROGRAMMING A CRADLE Programming a stand-alone AutoRAE 2 cradle The AutoRAE 2 Cradle gas configurations (gas inlet settings) as well as the system date and time comprise the configurable parameters available for an AutoRAE 2 Cradle. You need a PC, Safety Suite Device Configurator (SSDC) Software, the AutoRAE 2 Cradle connected to a power source, and a USB PC communications cable.
  • Page 53 9. Safety Suite Device Configurator (SSDC) will then show the information of the AutoRAE 2 Cradle and two windows with both inlet information. 10. Click on the calendar icon next to the date and time to check or set the date and time:...

  • Page 54: Gas Inlet Configuration Settings

    If you want to synchronize the date and time on the AutoRAE 2 Cradle with the time on the PC, click the box labeled “Synchronize with Server.” Gas inlet configuration settings Gas Inlet windows tells the AutoRAE 2 what kind of gas is supplied to each gas inlet.

  • Page 55: Selectable Gas Index Values

    24 - ETO Note: Use the scroll bar to select the desired gas. Concentration [value] You can set the concentration value by clicking in the respective gas concentration box and then typing in the concentration value. AutoRAE 2 User Manual...

  • Page 56: Concentration Unit

    Type to set the number of seconds for the system to purge with fresh air after performing a bump test or calibration. Soak time (sec.) Type to set the number of seconds for the system to allow the sensor to be pre-exposed to calibration gas before bumping or calibrating. AutoRAE 2 User Manual...

  • Page 57: Uploading Settings To The Autorae 2 Cradle

    Uploading settings to the AutoRAE 2 cradle To upload the settings to the AutoRAE 2 Cradle just click on the Save button and wait to the program to reload the screen. Saving the settings file If you want to save the settings for backup or for use later, click the “Save as File” button and then save the file.

  • Page 58: Recalling Stored Settings

    If you have previously stored settings in a separate file, you can call them up so that you can modify them and/or apply them to AutoRAE 2 Cradles. This feature is especially useful if you have multiple individual Cradles to which similar settings need to be populated.

  • Page 59: Uploading Settings To Multiple Autorae 2 Cradles

    1. Exit Safety Suite Device Configurator (SSDC). 2. Disconnect the USB cable between the PC and the AutoRAE 2 Cradle. 3. Press the “Bump” key on the AutoRAE 2 Cradle (the display changes from “PC” to the active gas configuration, G8).

  • Page 60: Chapter 15 - Upgrading Cradle Firmware

    UPGRADING CRADLE FIRMWARE Upgrading firmware on the AutoRAE 2 cradle Upgrades to a stand-alone AutoRAE 2 Cradle’s firmware can be loaded into the AutoRAE 2 Cradle using Safety Suite Device Configurator (SSDC) software running on a PC. If the Cradle (or multiple Cradles) is attached to an AutoRAE 2 Controller, follow the AutoRAE 2 Controller Firmware Upgrade.
  • Page 61 7. The firmware update will start. 8. The firmware is uploaded to the AutoRAE 2 Cradle. 9. Exit PC Communications mode on the AutoRAE 2 Cradle by pressing “Bump.” The display should now show “G8.” 10. Exit Safety Suite Device Configurator (SSDC) on the PC.

  • Page 62: Chapter 16 - Automatic Bump Testing

    This enables automatic bump testing for a stand-alone cradle or any number of cradles in a system. 1. Connect a PC running Safety Suite Device Configurator (SSDC) to the AutoRAE 2 Cradle via a USB cable. 2. Press and hold the Bump key until “PC” appears in the display.
  • Page 63 8. Click “Save” to save the changes on the configuration. AutoRAE 2 User Manual...

  • Page 64: Chapter 17 - Stand-Alone Autorae 2 Set Up

    USB port on a stand-alone AutoRAE 2 Cradle. Use the included USB cable to connect the AutoRAE 2 Cradle to a computer running Safety Suite Device Configurator (SSDC). Follow the instructions in the Safety Suite Device Configurator (SSDC) User’s Guide.

  • Page 65: Chapter 18 - Performing Firmware Upgrades

    3. Make sure the AC adapter is plugged into an AC power source and the AutoRAE 2 Cradle. 4. Make sure an SD card is in the port on the side of the AutoRAE 2 Controller. The port is located at the lower end of the AutoRAE 2 Controller: Note: Instructions for installing an SD card are included in the AutoRAE 2 User’s Guide.

  • Page 66: Place A Monitor In Its Cradle

    5. Toggle the power switch on the side of the AutoRAE 2 Controller to turn it on. The LCD display turns on and the LED on the on/off switch glows red. The system performs a self- test, covering the AutoRAE 2’s internal pump and valves, Terminal Adapter, gas pressure in connected cylinders, and other vital components and parameters.

  • Page 67: Upgrade Firmware On A Monitor With A Pc

    PC running Safety Suite Device Configurator (SSDC). 1. Make sure the PC running SSDC is connected to the AutoRAE 2 Cradle via a USB cable and that the monitor is secured in the cradle and that the AutoRAE 2 Controller is turned on.
  • Page 68 Click the ‘Update’ button. Click on “Choose file” in the “Update Firmware Version” selection dialog box. The firmware can be downloaded from: https://sps.honeywell.com/us/en/software Browse to select the firmware file to apply (.rfp file). AutoRAE 2 User Manual...
  • Page 69 10. Release the monitor from its Cradle by pressing the red tab. Then remove the instrument. 11. Exit Safety Suite Device Configurator (SSDC) on the PC. 12. Disconnect the USB cable. Note: After upgrading the monitor's firmware, the instrument will turn off automatically. AutoRAE 2 User Manual...

  • Page 70: Chapter 19 - Operation Of An Autorae

    Note: An AutoRAE 2 Terminal Adapter must be attached to the rightmost cradle in order for an AutoRAE 2 Controller-based system to work. IMPORTANT!

  • Page 71: Chapter 20 - Setting Up An Autorae

    Setting up an AutoRAE 2 controller-based system A single AutoRAE 2 Controller can connect with up to 10 AutoRAE 2 Cradles (these can be all of one kind, or mixed types). The Terminal Adapter must be connected to the final (rightmost) AutoRAE 2 Cradle.

  • Page 72: Installing Batteries For The Real-Time Clock

    Installing batteries for the real-time clock The AutoRAE 2 Controller has an internal real-time clock (RTC), which is set via Safety Suite Device Configurator (SSDC). A small button cell is soldered to the main board to keep the clock running when power is removed from the system (it is recharged when power is connected). In addition, three AA replaceable batteries in the AutoRAE 2 Controller maintain the last calibration record in the event that it is not written to the SD card.

  • Page 73: Attaching An External Filter

    In order to ensure that fresh air is uncontaminated by dust or other materials, use a filter on the AutoRAE 2 Controller’s fresh air inlet. The inlet is located at the top end on the left side. Inspect the filter periodically and replace it as necessary if it is dirty, damaged, or contaminated.

  • Page 74: Active Carbon Filter For Removing Voc

    (volatile organic compounds), you can use an Active Carbon Filter (P/N: 490-0006-000), which filters out VOC from the air. When an AutoRAE 2 Controller is used with one or more Cradles, the air inlet on each attached cradle is disabled and air is taken in through the Controller’s air inlet.

  • Page 75: Chapter 21 - Powering An Autorae

    An AutoRAE 2 Controller-based system is powered by its 12V, 7.5A AC adapter. The jack for the AC adapter connection is in the recess on the left side of the AutoRAE 2 Controller, next to the power on/off switch. Plug the barrel end of the AC adapter into the AutoRAE 2 and the transformer into an AC outlet.

  • Page 76: Chapter 22 - Operation

    LED display lights up showing the Cradle ID number in the system. Turning the AutoRAE 2 controller off Toggle the switch on the side of the AutoRAE 2 Controller. The display and power LED go dark, as do all the LEDs on attached cradles. AutoRAE 2...

  • Page 77: Startup Routine

    Startup routine When you turn on the system, the AutoRAE 2 Controller’s display shows this screen: It then goes through a series of tests and shows several screens, including configuration information for the five gas inlets. If the system’s initial checkout passes, then this screen is displayed:...
  • Page 78 If everything is connected but the test fails again, contact Honeywell Technical Support. If all tests pass, then this screen is displayed, indicating that the AutoRAE 2 system is ready for use: If there are instruments in the cradles, their warm-up process starts automatically as soon as their respective cradle has been powered up and identified by the AutoRAE 2 Controller.

  • Page 79: User Interface

    All functions and configurations are initiated by using the three buttons on the Controller, [Y/+], [MODE], and [N/-]: “Soft keys” are shown on the display, and the AutoRAE 2 Controller’s buttons correspond to soft keys directly above them. For example:...

  • Page 80: Display Status Messages And Color Coding

    Display status messages and color coding The AutoRAE 2 Controller has a color display, so colors are used to indicate status in different categories of information. Status Color Explanation 1. All sensors and alarms passed bump test. Pass Green 2. All sensors and alarms passed calibration.

  • Page 81: Monitor Warm-Up

    “Warm-up.” When an instrument is warmed up, the two LEDs glow continuously green, and the AutoRAE 2 Controller’s display shows the word “Ready” next to the instrument name without highlighting. (Note: If there is a sensor mismatch, the name will be highlighted in yellow.) This indicates that you may now perform a bump test or calibration.

  • Page 82: Upgrade Firmware Without A Pc

    3. Follow the instructions in Section 3 to put a monitor that needs its firmware upgraded into the cradle. 4. In a few seconds, the AutoRAE 2 will check to see if the firmware in the monitor is up to date. If it needs to be upgraded, the display will show “New instrument firmware available.
  • Page 83 If you place a monitor into a cradle for another purpose, such as a bump test or calibration, and the AutoRAE 2 determines that firmware must be upgraded, it will perform the firmware upgrade, but it will not perform other subsequent operations unless you specifically instruct it to perform them.

  • Page 84: Testing

    SD card is present, whether it is full or nearing full capacity, etc.), a test of each attached AutoRAE 2 Cradle, and then a test of any instruments that are in the cradles. Bump testing and calibration can only take place on an instrument if its tests are passed, including compatibility between the gas settings in the AutoRAE 2 Controller and the instrument.
  • Page 85 If there is a mismatch, check the instrument’s settings in Programming Mode, as well as the settings programmed for theAutoRAE 2 via Safety Suite Device Configurator (SSDC). If all instruments in the cradles warm up and all test without errors or incompatibilities, then they are listed as “Ready”: AutoRAE 2 User Manual...

  • Page 86: Chapter 23 - Preparing Controller

    The AutoRAE 2 cannot operate without an SD card in its slot. Note: If no SD card is in the slot when the AutoRAE 2 Controller is turned on, or the SD is locked, or if the SD card is removed during operation, the display shows this message:...
  • Page 87 AutoRAE 2 Controller is running. This may damage the SD card or corrupt its data. If the SD card is locked, the error message shown above is displayed. The AutoRAE 2 Controller cannot write data to a locked SD card. Remove the SD card and unlock it by moving the lock tab upward;...

  • Page 88: Installing An Sd Card

    Press the SD card into the slot until it clicks Removing an SD card To remove an SD card, press in on it until it makes a click and pushes part of the way out of the slot. Then pull it out with your fingers. AutoRAE 2 User Manual...

  • Page 89: Connecting Calibration Gas To A Controller

    Connect cylinders of calibration gas to the inlet ports labeled “Gases” on the left side of the AutoRAE 2 Controller. Make sure that they are connected to the correct inlet, as defined in Gas Bottle settings. See "Gas inlet settings" on page 110 for more information..

  • Page 90: Placing Monitors In Cradles

    See "Placing a MultiRAE monitor in the cradle" on page 33 for more information.. Performing a bump test in a controller The AutoRAE 2 Controller lets you perform bump tests on individual instruments or all instruments that are cradled. A bump test can be initiated by pressing a Bump button on the Cradle or selecting a Bump Test via the AutoRAE 2 Controller menus.
  • Page 91 You can also select individual instruments for bump testing. Press [N/-] to scroll down the list. Press [Y/+] to toggle the selection between checked and unchecked. After you have made your selection(s), press [MODE] to start the bump test. AutoRAE 2 User Manual...
  • Page 92 If there is a mismatch between sensors and calibration gas settings, then this message is shown. The bump test countdown still proceeds. The sensors that do match the calibration gas settings will be bump tested. AutoRAE 2 User Manual...

  • Page 93: Interrupting A Bump Test

    Interrupting a bump test Pressing the Abort button during a bump test suspends the test, and this message appears on the AutoRAE 2 Controller’s display: Removing an instrument from the cradle during a bump test interrupts it and results in the following message: Press [N/-] to abort the bump test.
  • Page 94 All sensors that were tested passed successfully, but some sensors were not tested. Fail The instrument failed one or more tests The instrument was not tested Select a menu item, and then follow through its screens. Navigation markers are located along the bottom of each screen. AutoRAE 2 User Manual...

  • Page 95: Performing Calibration

    Performing calibration The AutoRAE 2 Controller lets you perform calibration on individual instruments or all instruments that are cradled. A calibration can be initiated by pressing a Cal button on the Cradle or selecting a Calibration via theAutoRAE 2 Controller menus.
  • Page 96 After you make your selection(s), press [MODE] to select "Done" and start the calibration. Press [N/-] to select "Exit", and then press [Y/+] to exit. A screen shows the instruments to be calibrated and begins a countdown. All calibrations are then performed automatically. AutoRAE 2 User Manual...

  • Page 97: Interrupting A Calibration

    Interrupting a calibration Releasing an instrument from an AutoRAE 2 Cradle or otherwise interrupting a calibration suspends the test, and this message appears on the AutoRAE 2 Controller’s display: If you remove the instrument, calibration cannot resume. You must abort the calibration and restart it.
  • Page 98 You can get a report for it and the other instruments in the system’s cradles by pressing [Y/+] (“Report”). If an instrument does not pass calibration, check the sensor’s age, and consult the instrument’s User’s Guide. AutoRAE 2 User Manual...

  • Page 99: Direct Bump Testing And Calibration

    Direct bump testing and calibration Direct bump testing and calibrating via the cradles’ buttons When multiple AutoRAE 2 Cradles are connected to a Controller, they can still be used individually to perform a bump test or calibration. 1. Place one or more instruments in the Cradles.

  • Page 100: Configuration Settings

    Configuration settings In addition to showing status of the most recent bump and calibration testing, the main screen provides access to check settings and change the password. At the main screen, press [Y/+], which selects “Function”: AutoRAE 2 User Manual...

  • Page 101: Settings

    The default value is “0000” (four zeroes). Press [Y/+] to increase a value (0 through 9). Press [N/-] to advance to the next digit. Press [MODE] after you have entered the password. AutoRAE 2 User Manual...
  • Page 102 If you have entered the correct password, you see the “Gas Settings” screen. If you have entered an incorrect password again, then you access the Basic settings, which provides read-only information about the gases configured for each gas inlet: AutoRAE 2 User Manual...

  • Page 103: Gas Settings

    To advance through the settings, press [N/-]. The current screen is highlighted by the empty circle in the series of circles representing the five inlets. To exit from Gas Settings and return to the Settings screen, press [MODE]. AutoRAE 2 User Manual...

  • Page 104: System Settings

    System settings In Advanced Mode, you can make changes to the system’s settings. System Settings (Advanced mode only) allow you to access the following: Controller information This is read-only information about the AutoRAE 2 Controller: Model Serial Number Firmware Built Date You can set the date according to the format set in Safety Suite Device Configurator (SSDC).
  • Page 105 Press [N/-] to advance to the next digit. Press [MODE] to save the new password. Action after bump failed You can select the action performed by the AutoRAE 2 if a bump test fails. Your options are: Calibration if Bump Test Fail Bump Test Only Press [N/-] to advance to the next option.

  • Page 106: Network Settings

    This is a read-only screen that shows the Subnet Mask. With Subnet Mask highlighted in the Network Settings menu, press [Y/+] to access the Subnet Mask screen. Press [MODE] to close the window and return to the main menu. AutoRAE 2 User Manual...
  • Page 107 With Port Number highlighted in the Network Settings menu, press [Y/+] to access the Port Number screen. Note: The default value is 9800. Press [Y/+] to advance through numbers 0 through 9. Press [N/-] to advance to the next digit. Press [MODE] to save the new Port Number. AutoRAE 2 User Manual...

  • Page 108: Chapter 24 - Programming An Autorae

    1. Connect a USB cable between a PC with Safety Suite Device Configurator (SSDC) and the AutoRAE 2 Controller. 2. Turn on the AutoRAE 2 Controller (with AC adapter connected and plugged in, power switch toggled so red LED light is glowing).
  • Page 109 Safety Suite Device Configurator (SSDC) shows all the information of the AutoRAE 2 Controller including information about the AutoRAE 2 Cradles attached to the AutoRAE 2 Controller. Note: The AutoRAE 2 Controller’s display shows this message while it is connected and communicating with a PC running Safety Suite Device Configurator (SSDC): Click “Set Date Time”...

  • Page 110: Gas Inlet Settings

    Gas inlet settings “Gas Inlet Information” tells the AutoRAE 2 what kind of gas is supplied to each gas inlet. The “Gas Inlet Information” section includes configuration parameter settings for the five gas inlets on the AutoRAE 2 Controller. For each “Gas Inlet,” you can view and set the gas type, concentration, concentration unit, purge time, and soak time.

  • Page 111: Configuring A Gas Cylinder

    Configuring a gas cylinder Each Gas Inlet section is designed so that you can define individual gases or gas combinations to match the cylinders you are planning to use with an AutoRAE 2 Controller-based system. Click on the “Edit” icon to change Lot Number, Expiry Date, Gas Types, Concentration Unit, Purge Time, Soak Time, and add gases for each cylinder.

  • Page 112: Gas Name

    Click “Save” to save the changes. Soak time (sec.) Set the soak time value by clicking the Edit icon . Click on the Soak Time section and enter de desired value. Click “Save” to save the changes. AutoRAE 2 User Manual...

  • Page 113: Uploading Settings To The Autorae 2

    Uploading settings to the AutoRAE 2 When you are done setting the Gas Cylinder parameters, click the Save button. Update will be automatically uploaded to the AutoRAE 2. A green notification will appear when the configuration has been succesfully saved.

  • Page 114: Saving The Settings File For Controller

    2 controller. Click on the serial number link to navigate to the device details screen. Save as File: To save the details to a file, Click on Saves the configuration of this device as a file (with.ssc extension). Click on Save. AutoRAE 2 User Manual...

  • Page 115: Configuration Files

    If you have previously stored settings in a separate file, you can call them up so that you can modify them and/or apply them to the AutoRAE 2 system. This feature is especially useful if you have multiple individual systems to which similar settings need to be populated. This file can be opened and viewed later from anySafety Suite Device Configurator (SSDC) instance.
  • Page 116 Note: Currently the Configuration can only be applied to device that have the same firmware version. If the device you want to apply the configuration file is not on the same version, upgrade / downgrade the firmware to match the version before applying. AutoRAE 2 User Manual...

  • Page 117: Uploading Settings To Multiple Autorae 2 Systems

    Uploading settings to multiple AutoRAE 2 systems You can apply settings to multiple AutoRAE 2 systems. Simply connect one system to the PC and upload the settings as outlined in the previous section, disconnect that system, connect another, and then upload settings.

  • Page 118: Chapter 25 - Updating Controller Firmware

    UPDATING CONTROLLER FIRMWARE Updating firmware on the AutoRAE 2 controller Updates to the AutoRAE 2 Controller’s firmware may be produced, and these can be loaded into the AutoRAE 2 Controller using Safety Suite Device Configurator (SSDC) software running on a 1.
  • Page 119 Browse to select the firmware file to apply (.rfp file). 5. The firmware update will start. 6. The device is upgraded to the selected firmware. 7. When the update is complete, exit Safety Suite Device Configurator (SSDC) on the PC. 8. Disconnect the USB cable. AutoRAE 2 User Manual...

  • Page 120: Chapter 26 - Transferring Data

    To download data to a computer from the device follow the next steps: 1. Connect a USB cable to the AutoRAE 2 Controller and to a PC running Safety Suite Device Configurator (SSDC) software 2.
  • Page 121 2. Click “Browse” to select the location to download the file. 3. Select the type of file to be downloaded from the pop-up window. 4. A green notification will be shown in the top right corner when the file is downloaded. AutoRAE 2 User Manual...

  • Page 122: Exporting Reports

    The report can be exported for archiving or sending. It can be saved as a CSV file, making it easy to import into most word-processing programs such as Microsoft Word, or it can be saved as a text file (.txt). To download, follow the process mentioned in the previous section. AutoRAE 2 User Manual...

  • Page 123: Chapter 27 - Wireless Operation

    Configurator (SSDC), and operates in the same manner (that is, the wireless connection substitutes for a hardwired connection). This requires purchasing an optional Wi-Fi Adapter and configuring it properly for your network. It also requires configuration of the AutoRAE 2 Controller.

  • Page 124: Configure The Autorae 2 Network Interface

    Disable DHCP. b. Set the Host IP Address, which is the address of AutoRAE 2 Controller. (The following values are for reference only; use values specific to your network.) Note: The AutoRAE 2 Controller is the host (or server) when connected to the PC via Ethernet.
  • Page 125 Figure 2. Manually Set PC network properties for connection to AutoRAE 2. 8. Run Safety Suite Device Configurator (SSDC). The program should be able to detect the AutoRAE 2 Controller via the Ethernet cable and communicate with the AutoRAE 2 Controller normally.

  • Page 126: Configure The Wi-Fi Adapter

    Configure the Wi-Fi adapter Configure The Wi-Fi Adapter & Test The Network Disconnect the Ethernet cable from the PC and the AutoRAE 2 Controller. You will now use the PC’s built-in Wi-Fi wireless modem and a Wi-Fi Internet Adapter connected to AutoRAE 2.
  • Page 127 6. Exit the Wi-Fi Internet Adapter setup. Unplug the Ethernet cable between the Wi-Fi Internet Adapter and the PC, and connect it to the AutoRAE 2 Controller. 7. Restart the AutoRAE 2 Controller. 8. Disable the PC’s Ethernet port.
  • Page 128 Manually set the IP address, subnet mask and default gateway as shown in Figure 4 for connection to the AutoRAE 2 Controller, which has DHCP disabled. b. Automatically (DHCP enabled). At the AR2 site, enter the AutoRAE 2 network setting menu. (See Figure 3.) Enable the DHCP function of the AutoRAE 2 Controller Ethernet port then exit to AR2 normal mode.

  • Page 129: Chapter 28 - Wall Mounting

    CHAPTER WALL MOUNTING The AutoRAE 2 can be used on a flat surface, or it can be mounted on a wall. This requires drilling holes into the wall and inserting screws to hold the AutoRAE 2. Note: Handheld PID Cradles cannot be wall-mounted.
  • Page 130 Once all the AutoRAE 2 units have been slid onto the rails, press them together, insert the screws to secure them to each other, and then place the plastic caps over the screws. Refer to section 20 for assembly details.

  • Page 131: Chapter 29 - Transferring Data

    CHAPTER TRANSFERRING DATA Transferring bump and calibration data Bump and calibration data is collected in the instruments’ datalog each time an instrument is bump tested or calibrated. To download the data, consult the instruments’ User’s Guide. AutoRAE 2 User Manual...

  • Page 132: Chapter 30 - Maintenance

    Important! Never use sharp tools or solvents to dislodge small obstructions. If debris is lodged in any portion of the AutoRAE 2 Controller or AutoRAE 2 Cradle and cannot be removed by compressed air or soft cloth, refer it to qualified service personnel.

  • Page 133: Chapter 31 - Technical Support

    CHAPTER TECHNICAL SUPPORT To contact Honeywell Technical Support: Monday through Friday, 7:00AM to 5:00PM Pacific (US) Time Phone (toll-free): +1 888 749 8878 Phone: +1 408-952-8200 Email: RAE-tech@honeywell.com AutoRAE 2 User Manual...

  • Page 134: Contact Us

    Charlotte, NC 28202, USA Phone : +1 888 749 8878 rae-callcenter@honeywell.com Worldwide Sales Offices USA/Canada 1.877.723.2878 Europe +800.333.222.44/+41.44.943.4380 Middle East +971.4.450.5852 China +86.10.5885.8788-3000 Asia Pacific +852.2669.0828 User ManualT02-4001-000 Language: English Revision K @ 2022Friday, October 28, 2022 CoE CDMX AutoRAE 2 User Manual...

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