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Sealey SGA2.V2 Manual
Sealey SGA2.V2 Manual

Sealey SGA2.V2 Manual

Oxyacetylene welding & brazing kit

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Wear gloves
Refer to
instruction
manual
1. SAFETY
Always have a fire extinguisher nearby.
9
Never use oxygen or fuel gas to blow soot or dirt from your clothes.
9
DO NOT wear ragged clothes, as sparks can ignite the ragged or loose ends.
8
Always wear goggles or a helmet with the appropriate shade lens.
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DO NOT use shaded safety spectacles or unshaded face shield visors for cutting or welding. They DO NOT stop the harmful rays which
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cause eye damage.
Use gauntlet type gloves made from heat resistant material.
9
Secure cylinders to a trolley, wall or post to prevent them from falling.
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All cylinders should be used and stored in an upright position.
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Never drop or strike a cylinder. DO NOT use cylinders that have been dented.
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Cylinder caps should be used when storing or moving cylinders.
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Empty cylinders should be kept in specified areas and clearly marked 'EMPTY'.
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DO NOT use oil or grease on any inlet connections, outlet connections or cylinder valves. Keep all threads and unions clean and free from
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oil, dirt or grease.
Examine hoses for cuts, burns or worn areas before each use. Also inspect fittings for damage. If any damage is found, replace
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immediately.
DO NOT repair hose with tape.
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Always use reverse flow check valves on torch and flashback arrestors on the regulator. This greatly reduces the possibility of mixing
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gases in the regulator or hoses. Reverse flow check valves are an important safety precaution.
Working pressure on an acetylene regulator should NEVER be set above 15psi (1 bar).
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These instructions cover the use of the kits on mild steel. If used on any other materials, extra precautions will have to be
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taken.
Make sure that there is a good flow of air to the user and the tip, at all times. Use a welding fume extractor if conditions are poor or space is
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confined.
DO NOT leave the torch alight and unattended.
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For safety advice regarding gas bottles (oxygen and acetylene) refer to the supplier of the bottles.
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Make sure bottle keys are in place at all times so that in the event of an emergency the valves can be turned off quickly.
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Keep hoses away from flame at all times. Make sure that hoses are laid flat where possible and not in a position where they can be run
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over by vehicles, which would result in permanent damage.
WARNING! LEAKING HOSES CAN KILL. Leak test all connections and valves prior to each use of the equipment. Ensure hose
fittings are sufficiently tightened to the torch, We recommend to tighten both joints at the same time using two spanners to offer counter
resistance whilst applying sufficient pressure to tighten all connections to ensure no leaks and no damage to the torch.
If hoses are not long enough, join them together with the manufacturer's couplings only.
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DO NOT join damaged hoses, they must be replaced immediately.
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Remember at all times BLUE = OXYGEN 'O
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At no time may you interchange parts contained in this kit with those of other manufacturers.
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Only Sealey replacement items should be used.
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Acetylene fittings have a left-handed thread and notches on hose unions to indicate this.
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2. INTRODUCTION
SGA2.V2: Welding torch supplied with mixer nozzle and no's: 2,5, and 10 nozzles.
SGA6.V2: Cutting torch, welding torch, no's: 2, 5 and 120 lightweight welding nozzles, 1/16", 3/64" ANMS cutting nozzles.
Y
© Jack Sealey Limited
OXYACETYLENE WELDING & BRAZING KIT
SGA2.V2 & SGA6.V2
MODEL NO:
Wear
Wear
protective
opaque eye
clothing
protection
Original Language Version
RED = ACETYLENE 'A'
SGA2.V2, SGA6.V2 Issue:2 (1,4) 10/08/21

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Summary of Contents for Sealey SGA2.V2

  • Page 1 SGA2.V2 & SGA6.V2 MODEL NO: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2 Close the regulators by turning the adjusting screws anti-clockwise to relieve the pressure on the diaphragm before opening the cylinder valve. If this is not done, pressure from the cylinder can damage the diaphragm and render the regulator inoperative. SGA2.V2, SGA6.V2 Issue:2 (1,4) 10/08/21 Original Language Version...
  • Page 3 Screw the welding attachment with nozzle attached onto the torch handle as shown below. Before fully tightening the ribbed nut, check that the orientation of the gas valve knobs suits your normal welding practice. Adjust if necessary and fully tighten the ribbed nut. Fig.2 SGA2.V2, SGA6.V2 Issue:2 (1,4) 10/08/21 Original Language Version © Jack Sealey Limited...
  • Page 4 5.2.5. Similarly open and close the acetylene valve on the torch handle to check that the gas is flowing. WARNING! Always use welding gloves and suitable eye protection when welding or cutting. Contact your local Sealey stockist for a ‰...
  • Page 5: Maintenance

    Briefly operate the oxygen control lever on the cutting attachment to check that the gas is flowing from the centre of the cutting nozzle. WARNING! Always use welding gloves and suitable eye protection when welding or cutting. Contact your local Sealey dealer for a full ‰...
  • Page 6: Technical Information

    Important: No Liability is accepted for incorrect use of this product. Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk...

This manual is also suitable for:

Sga6.v2