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Cisco Catalyst IR8140 Heavy Duty Series Hardware Installation Manual
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Cisco Catalyst IR8140 Heavy Duty Series Hardware Installation Manual

Cisco Catalyst IR8140 Heavy Duty Series Hardware Installation Manual

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Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation
Guide
First Published: 2021-08-04
Americas Headquarters
Cisco Systems, Inc.
170 West Tasman Drive
San Jose, CA 95134-1706
USA
http://www.cisco.com
Tel: 408 526-4000
800 553-NETS (6387)
Fax: 408 527-0883

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Summary of Contents for Cisco Catalyst IR8140 Heavy Duty Series

  • Page 1 Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide First Published: 2021-08-04 Americas Headquarters Cisco Systems, Inc. 170 West Tasman Drive San Jose, CA 95134-1706 http://www.cisco.com Tel: 408 526-4000 800 553-NETS (6387) Fax: 408 527-0883...
  • Page 2 © 2021 Cisco Systems, Inc. All rights reserved.

  • Page 3: Table Of Contents

    C H A P T E R 2 Unpacking the Router Overview Package Contents Supported Modules and Interfaces C H A P T E R 3 Installation Safety and Site Preparation Safety Recommendations Safety with Electricity Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 4 Attach the Router onto the Mounting Bracket Grounding Instructions Grounding Hardware Materials You Supply Grounding the Router C H A P T E R 5 Installing Universal Interface Modules (UIMs) Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 5 Connecting to AC Power AC Power Cable Connecting to AC Power Reset Button Accessing the Button Checking the System (SYS) LED Additional Router Connections External Connections and Chassis Cable Ports Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 6 BBU Shipping and Receiving Guidelines BBU Storage and Handling Guidelines Recharging a BBU Replacing a BBU BBU Disposal Guidelines Preparing to Install the BBU Tools You Supply Safety Warnings Preventing Electrostatic Discharge Damage Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 7 Connecting to the Console Port with Mac OS X Connecting to the Console Port with Linux C H A P T E R 1 0 Unmounting the Router Materials and Tools You Supply Unmounting Instructions Transporting the Router Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 8 Contents Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide viii...

  • Page 9: Preface

    Searching Cisco Documents, on page xvi Objective This guide provides an overview and explains how to install and connect your Cisco device. Audience This guide is intended for people who have a high level of technical ability, although they may not have experience with Cisco software.

  • Page 10: Safety Warnings

    Gebruik het nummer van de verklaring onderaan de waarschuwing als u een vertaling van de waarschuwing die bij het apparaat wordt geleverd, wilt raadplegen. BEWAAR DEZE INSTRUCTIES Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 11 å forhindre ulykker. Bruk nummeret i slutten av hver advarsel for å finne oversettelsen i de oversatte sikkerhetsadvarslene som fulgte med denne enheten. TA VARE PÅ DISSE INSTRUKSJONENE Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 12 Använd det nummer som finns i slutet av varje varning för att hitta dess översättning i de översatta säkerhetsvarningar som medföljer denna anordning. SPARA DESSA ANVISNINGAR Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 13 Brug erklæringsnummeret efter hver advarsel for at finde oversættelsen i de oversatte advarsler, der fulgte med denne enhed. GEM DISSE ANVISNINGER Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide xiii...
  • Page 14 Law prohibits the use of UL-certified cables (that have the “UL” shown on the code) for any other electrical devices than products designated by CISCO. The use of cables that are certified by Electrical Appliance and Material Safety Law (that have “PSE” shown on the code) is not limited to CISCO-designated products.

  • Page 15: Related Documentation

    The covers are an integral part of the safety design of the product. Do not operate the unit without the covers installed. Statement 1077 Warning Hot surface. Statement 1079 Related Documentation All of the IR8140H documentation can be found online here: https://www.cisco.com/c/en/us/support/routers/ catalyst-ir8100-heavy-duty-series-routers/series.html Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 16: Searching Cisco Documents

    Full Reader Search window to search multiple PDF files simultaneously and to change case sensitivity and other options. Adobe Reader’s online help has more information about how to search PDF documents. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 17: Router Hardware Description And Specifications

    C H A P T E R Router Hardware Description and Specifications This section describes the major hardware features of the Cisco Catalyst Industrial Router 8140 Heavy Duty Series Router (also identified as Cisco Catalyst IR8140H), including the chassis, internal and external connectors and ports, and hardware specifications.

  • Page 18: Router Hardware Overview: Exterior

    Router Hardware Overview: Exterior Router Hardware Overview: Exterior The Cisco Catalyst IR8140H router is a modular chassis with four external module slots. Note Do not leave module slots unsealed as it can damage the router when exposed to the elements outdoors. You can use a slot cover when the module is not populated.
  • Page 19 Router Hardware Description and Specifications Router Hardware Overview: Exterior The following table provides a summary of all of the modules and power supplies supported on the Cisco Catalyst IR8140H shown in above figure. Table 1: Cisco Catalyst IR8140H Components Item No...
  • Page 20 Router Hardware Description and Specifications Router Hardware Overview: Exterior Figure 2: Bottom View of the IR8140H with Cable Port Seals Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 21 Note For an illustration of cable port seals, see Figure 8: PG13 Plug: Cable Port Seal, on page The following figure shows the CPU module with covers off all components. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 22 SFP One Gigabit Ethernet Reset Button SSD module (optional) Console port (accessible when plug is removed) SYS LED The following figure shows the CPU module with covers over all components. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 23 Reset button and Console port covered by M42 plug To remove M42 plug, use adjustable wrench that spans to 1 3/8". Note The following figure shows the bottom view of the router. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 24 SFP 1G module can be installed or removed while the router is on and operating normally. See instructions on how to install and remove a SFP module from the CPU module. The following table provides the IR8140H hardware features. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 25 An RJ-45 console port on the CPU module provides local access to the router for interface management and administration tasks. Accessible when plug is removed. N-type female Allows direct connection of an antenna or cable to the IR8140H. connectors Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 26: Operating Range

    Antenna plug IR-ANT-PLUG Cable gland IR-IP67GLAND Fiber Kit Cable Extender and Cable Gland (AIR-ACC15-SFP-GLD=) Module slot cover IRMH-BLANK Operating Range IR8140H can operate in a temperature range of -40°C to +70°C. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 27: Accessories

    The cable gland provides cable strain relief and seals the cable entry into the router chassis to prevent damage to the router interior. Note Cable Glands are ordered separately. This picture may not exactly resemble the latest version. Figure 7: Cable Gland Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 28: Specifications

    Do not install the router unless all unused chassis cable ports are sealed. Leaving chassis ports unsealed can damage the router. Specifications Alarm Port The following figure shows the alarm port and pinouts. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 29: 1A Dc Out Port

    Pins 3 and 4 are tied together at the router, but are isolated from Ground. ™ The following figure shows the Micro-Fit 3.0 Receptacle Housing. Figure 10: Mating Connector 12V/1A DC Out Port The following figure shows the 12V/1A DC Out port and pinouts. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 30 (present). pin 4 Ground pin The power connector housing is installed on the router power harness for connection to an external, non-Cisco ™ module. The following figure shows the Micro-Fit 3.0 Receptacle Housing.

  • Page 31: Unpacking The Router

    If any item is damaged or missing, notify your authorized Cisco sales representative. Package Contents The following table lists those items that can ship with your router. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 32 Optional Items (Ordered Separately) Pole mount kit Includes: • Mounting plate • Two clamp brackets • Required hardware Band strap kit Two steel straps Strap tool kit BAND-IT strap tool Antenna plug IR-ANT-PLUG Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 33: Supported Modules And Interfaces

    The Supervisor module serves as the CPU for the industrial router and is installed in the bottom of the router in the super slot. Figure 13: IRMH-SUP-SP Supervisor Module IR8140H supports the following two interface modules: • An example of IRMH-WPAN module is shown in the following figure: Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 34 Unpacking the Router Supported Modules and Interfaces Figure 14: IRMH-WPAN Module • An exmple of IRMH-LTE module is shown in the following figure: Figure 15: IRMH-LTE Module Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 35: Installation Safety And Site Preparation

    • Do not perform any action that creates a hazard to people or makes the equipment unsafe. Safety with Electricity Follow these guidelines when working on equipment powered by electricity: • Read all warnings in Safety Warnings, on page Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 36: Preventing Electrostatic Discharge Damage

    For the safety of your equipment, periodically check the resistance value of the antistatic strap. It should be between 1 and 10 megohms (Mohm). Safety Warnings This section contains important safety warnings for the installation and use of the router. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 37 Only trained and qualified personnel should be allowed to install, replace, or service this equipment. Statement 1030 Warning Ultimate disposal of this product should be handled according to all national laws and regulations. Statement 1040 Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 38: Site Requirements

    FCC Safety Compliance Statements Class A Notice for FCC Modifying the equipment without Cisco’s authorization may result in the equipment no longer complying with FCC requirements for Class A digital devices. In that event, your right to use the equipment may be limited by FCC regulations, and you may be required to correct any interference to radio or television communications at your own expense.
  • Page 39 The FCC, with its action in ET Docket 9608, has adopted a safety standard for human exposure to RF electromagnetic energy emitted by FCC-certified equipment. When used with approved Cisco antennas, Cisco products meet the uncontrolled environmental limits found in OET 65 Subpart C and ANSI C95.1 2019.

  • Page 40: Power Guidelines And Requirements

    The IEEE has established Ethernet as standard IEEE 802.3. The router supports the following Ethernet implementations: • 1000BASE-X—1000 Mb/s full-duplex transmission over a fiber optics cable. • 100BASE-X—100 Mb/s full-duplex transmission over a fiber optics cable. • 10/100/1000Base-T—10/100/1000 Mb/s Copper Port. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 41: Mounting The Router

    4.5 inches (11.4 cm) in diameter. This kit is used together with the Pole Mount Kit, on page 26. A BAND-IT Tool is required to install the steel straps on a pole. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 42: General Safety Information For Mounting

    This section describes the contents of the mounting kits available for the router and when you should use each kit. Pole Mount Kit Use the Cisco pole mount kit to install the mounting plate on any pole or streetlight. The kit supports poles that meet the following criteria: • Size—2 to 16 inch diameter poles •...
  • Page 43 Use the included hardware to attach the mounting plate to the pole, as described in Install the Mounting Split lock washer (3/8 inch) Plate onto a Pole, on page Nut (3/8-16) Carriage bolt (3/8-16 x 7 inches) Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 44: Mounting Bracket Kit

    Mounting the Router Mounting Bracket Kit Mounting Bracket Kit Use the mounting bracket kit if you require a Cisco mounting bracket. The mounting bracket attaches to the mounting plate, and then the router is installed on the mounting bracket. Note You can optionally use any compatible mounting bracket with the Cisco pole mount kit.

  • Page 45: Band Strap Kit

    4.5 inches (11.4 cm) in diameter. See Band Strap Kit, on page Note The tool in the Strap Tool Kit is manufactured and supported by BAND-IT. For more information about the tool, see www.band-it-idex.com. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 46: Materials And Tools You Supply

    This section describes three different procedures for installing the mounting plate on a pole. Follow the instructions for the pole type used in your installation. The instructions in these section refer to the mounting plate features shown in the following table. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 47: Install The Mounting Plate-Poles Up To 4.5 Inches In Diameter

    Insert a carriage bolt (5) through each of the top two carriage bolt holes on the mounting plate and through the holes in the clamp brackets. Step 4 Position each bolt in the clamp so that the bolt is next to the pole, as shown in the following figure. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 48 Position the mounting plate and clamp brackets on the pole as needed before further tightening the carriage bolts. Step 9 Use a socket wrench to evenly tighten all four carriage bolts to finish installing the mounting plate on the pole. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 49: Install The Mounting Plate-Poles Larger Than 4.5 Inches In Diameter

    Strap Tool Kit, on page 29 • Torque wrench To install the mounting plate on a vertical pole that is larger than 4.5 inches (11.4 cm) in diameter (refer to the following figure): Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 50: Install The Mounting Plate-Through-Pole Mounting On Wood Pole (Optional)

    (2 sets) • Tools that you supply: Drill, drill bit (for 5/8-in. through bolts), and 13-mm box-end socket wrench To mount the router on a wood pole: Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 51: Attach The Mounting Bracket To The Mounting Plate

    Figure 24: Mounting Plate Installed on Wooden Pole with Through Bolts Item Description 5/8-in. through bolts (2) Wood pole Attach the Mounting Bracket to the Mounting Plate This section describes how to attach the mounting bracket to the mounting plate. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 52: Assemble Bracket Hardware

    The instructions for the procedures in this section refer to the mounting plate features shown in the following figure. Figure 26: Mounting Bracket Details Item Description Pivot grooves (4) Quick hang notch Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 53: Attach The Mounting Bracket

    To attach the mounting bracket to the mounting plate, refer to the following figure. Figure 27: Mounting Bracket Attached to Mounting Plate Required Materials • Mounting bracket and hardware included in the Mounting Bracket Kit, on page 28 • 13-mm box-end socket wrench Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 54: Attach The Router Onto The Mounting Bracket

    Use a socket wrench to evenly tighten the 2 sets of bracket hardware to secure the router in the mounting bracket. Step 4 You are now ready to ground the router. See Grounding the Router, on page Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 55: Grounding Instructions

    Contact the appropriate electrical inspection authority or an electrician if you are uncertain that suitable grounding is available. Statement 366 Warning Installation of the equipment must comply with local and national electrical codes. Statement 1074 Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 56: Grounding Hardware

    If necessary, strip the other end of the ground wire and connect it to a reliable earth ground, such as a grounding rod or an appropriate grounding point on a pole that is grounded. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 57 Grounding the Router Figure 30: Grounding Lug Connectors (Chassis Ground Connection Point) Table 7: Ground Lug and Screws Item Number Description Ground lug and screws (qty of 2) and 6-gauge ground wire Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 58 Mounting the Router Grounding the Router Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 59: Installing Universal Interface Modules (Uims)

    C H A P T E R Installing Universal Interface Modules (UIMs) This section discusses how the Cisco Catalyst Industrial Router 8140 Heavy Duty Series Router (IR8140H router) supports up to three Universal Interface Modules (UIMs) that enable Neighborhood Area Network (NAN) connections from the router to field devices such as meters and Intelligent Electronic Devices (IEDs), and from the router to the central utility station or data management center.

  • Page 60: Installation Warning Statements

    • The installation site altitude must be no higher than 10,000 feet. Installation Warning Statements This section includes the installation warning statements. Translations of these warning statements appear in the Regulatory Compliance and Safety Information for Cisco Catalyst Industrial Router 8140 Heavy Duty Series Router documents on Cisco.com, at: https://www.cisco.com/c/en/us/support/routers/catalyst-ir8100-heavy-duty-series-routers/series.html Warning Only trained and qualified personnel should be allowed to install, replace, or service this equipment.

  • Page 61: Module Installation Locations

    IEEE 802.15.4e/g 900MHz WPAN Module for Brazil Module Installation Locations To ensure support for all module types and allow convenient cabling, Cisco recommends the following installation location guidelines: • Universal Interface Modules (UIMs) and module slot compatibility are listed in...

  • Page 62: Installing A Module In The Router

    This is a general installation procedure for installing modules in the chassis of the router. For hardware installation and software configuration steps that are specific to your module, see the installation and configuration guide for the module. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 63 Chassis guide slot Guide pin Gasket Step 4 Align the module orientation indicator with the front of chassis. Align carrier edge with chassis guides and fully insert module into the slot. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 64 Use 10mm socket driver and tighten four bolts to 15-20 in-lbs in sequence as shown in the following figure. Step 6 Attach any RF cables or antennas to N-connectors on UIM if applicable. Step 7 Connect the router to the AC power and to the network. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 65: Removing A Module Or A Blank From The Router

    Connect the router to AC power and to the network. Step 8 Re-enable the BBU using the CLIs as described in the Cisco Catalyst IR8140 Heavy Duty Series Router Software Configuration Guide. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 66 Installing Universal Interface Modules (UIMs) Removing a Module or a Blank from the Router Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 67: Antenna Selection And Installation

    Overview Note Before you install the Cisco Catalyst IR8140 Heavy Duty Series Router on a vertical pole or streetlight, install the antennas on the UIM module. It is difficult to install the antennas after the router is installed. The following section contains information for selecting antennas on the IR8140H router.
  • Page 68 • A thick metal wall or wire-mesh stucco wall causes signals to reflect back and causes poor penetration. • Avoid mounting the antenna next to a column or vertical support that could create a shadow zone and reduce the coverage area. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 69: Attaching An Antenna To Ir8140H

    Use a torque of 4-4.5 ft-lbs to attach the antenna to the IR8140H. Figure 32: Attaching Gasket to Antenna Supported Antennas for the IR8140H Refer to the following tables for supported antennas. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 70: Supported Antennas For Universal Interface Modules (Uims)

    Antenna Selection Single Port PID IEEE 802.15.4g WPAN (OFDM/FSK) IRMH-WPAN-NA ANT-5G-OMNI-OUT-N IRMH-WPAN-BRZ ANT-WPAN-OD-OUT-N ANT-5G-MP-OUT-N ANT-LPWA-DB-O-N-5 ANT-5G-OMNI-OUT-N needs an extension cable. For use with WPAN Australia and New Zealand ANT-LPWA-DB-O-N-5 needs an extension cable. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 71: Outdoor Antennas

    Antenna Type: Dipole Frequency Band: 863-928 MHz Connector: N-type (f) 4-in-1 (LTE) ANT-4-5G4-O Antenna Type: Multi-Element Outdoor/Vertical Frequency Band: 617-960 MHz 1710-5925 MHz Connector: 4xN-type (m) with 10ft low-loss cables Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 72: Supported Antenna Cables And Lightning Arrestors For Ir8140H

    The following table shows the supported lightning arrestor for IR8140H: Lightning Arrestor PID Connectors Type Arrestor Type and Frequency Range (MHz) IOT-LA-NM-NF N(m)-STR to N(f)-STR DC to 6000 MHz GDT type Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 73: Connecting The Router

    C H A P T E R Connecting the Router This section presents installation instructions for the Cisco Catalyst Industrial Router 8140 Heavy Duty Series Router (IR8140H or router). The procedures you follow depend on your network environment and requirements.

  • Page 74: Cabling Guidelines

    When using a strain relief bushing, you should follow these recommendations: • Use properly sized parts • Use bushings that are safety certified • Use parts that are suitable for outdoor installation Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 75: Ac Power Cable

    AC Power Cable The router supports the Cisco AC power cable that is shipped with the unit. One end of the cable has the router AC power connector; the other end is unfinished and you must provide and attach an AC power plug, or terminate the cable at your installation site.

  • Page 76: Reset Button

    Turn on AC power at the designated circuits. The router powers on and boots the software image. Reset Button There is a reset button on the CPU module. See the following figure for reset button location. Figure 35: CPU Module Components Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 77: Accessing The Button

    SYS LED will show these states: Table 9: System (SYS) LED State Description System is not powered on. Blinking green System is in boot up phase or in Rommon. Solid green System is operating normally. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 78: Additional Router Connections

    The cable glands must be used for all cables that are threaded through the router chassis cable ports to prevent exposing the router interior to environmental elements. Ordering Cisco Cable Glands You can order a cable gland kit from Cisco using the model number IR-IP67GLAND. Each kit contains one cable gland. Tools You Supply...

  • Page 79: Cable Glands Description

    Fits over the cable and creates an liquid-tight seal inside the glands. Fits over gasket-and-cable assembly and connects it to the chassis cable port. Cable Requirements Cables used with the cable glands should meet the following criteria: • Outdoor-rated Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 80: Cable Glands Installation Steps

    Step 4 Thread the following cable glands components over the cable in this order (Figure 38: Cable Glands Components Threaded on Cable, on page 64). Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 81: Connecting The Console Port

    To configure the router through the Cisco IOS command-line interface (CLI), you must establish a connection between the router console port and either a terminal or a PC with a terminal emulation program such as PuTTY or TeraTerm..

  • Page 82: Connecting The Sfp Port

    Use only Cisco SFP transceiver modules with the router. Each SFP transceiver module supports the Cisco Quality Identification (ID) feature which allows a Cisco switch or router to identify and validate that the transceiver module is certified and tested by Cisco.

  • Page 83: Connecting A Fiber-Optic Cable To The Router

    URL: http://www.cisco.com/en/US/tech/tk482/tk876/technologies_white_paper09186a0080254eba.shtml Connecting a Fiber-optic Cable to the Router The Cisco Fiber Kit is required to support fiber-optic network connections. Your require the following materials for connecting the fiber-optic cable to the router: • Small form-factor pluggable (SFP) transceiver module •...
  • Page 84 Step 9 Thread the adapter base into the extender with 3-4 ft-lbs of torque. Step 10 Insert “keyed” grommet into the adapter base, and insert the gasket into the grommet. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 85 Tighten the compression cap (1) until the grommet and gasket compress on to the cable and provides seal and cable stress relief. Use an adjustable or open-end wrench to tighten to 2.7 to 3.2 lb.ft (3.66 to 4.34 Nm). Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 86: Connecting The Ethernet Port

    To connect the shielded Ethernet cable to the router, follow these steps: Step 1 Ensure all power sources to the router are turned off. Step 2 Verify that the router is grounded as described in Grounding Instructions, on page Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 87 Install an RJ-45 connector on the unterminated end of the Ethernet cable using your Ethernet cable installation tool. Step 7 Carefully insert the RJ-45 cable connector into the Ethernet port opening on the router chassis, and connect to the internal Ethernet connector. See the following figure. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 88 Tighten the compression cap (1 in the following figure) until the grommet and gasket compress on to the cable and provides seal and cable stress relief. Use an adjustable or open-end wrench to tighten to 2.7 to 3.2 lb.ft (3.66 to 4.34 Nm). Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 89: Connecting The Alarm Port

    The router supports up to three Universal Interface Modules (UIMs). Each module requires one or two antennas, which are installed on or near the router. See Installing Universal Interface Modules (UIMs), on page 43 Attaching an Antenna to IR8140H, on page Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 90 Connecting the Router Installing Modules and Antennas Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 91: Installing Battery Backup Units

    Installing Battery Backup Units The Cisco Catalyst Industrial Router 8140 Heavy Duty Series Router (IR8140H or router) supports up to three battery backup units (BBUs), which provide power to the router if the router AC power supply fails or is not available.

  • Page 92: Bbu Status

    • All BBUs are completely discharged. • AC power to the router is restored. • The BBU is disabled with software commands (see Cisco Catalyst IR8140 Heavy Duty Series Router Software Configuration). Note...

  • Page 93: Battery Backup Mode

    The BBU shipping and receiving guidelines define the BBU SOC status and how it can be managed at this stage of the BBU life cycle: • Cisco ships BBUs with a minimum of 60% SOC from the Cisco contract manufacturer (CM). • Each BBU should have a minimum SOC of 50% upon receipt from the Cisco CM.

  • Page 94: Bbu Storage And Handling Guidelines

    • Prior to connection to an AC source, the BBU shelf life is a minimum of 21 days. • When long term storage at a customer site is anticipated, Cisco requires that the BBUs be recharged prior to expiration of shelf life.

  • Page 95: Replacing A Bbu

    • For routers under warranty, follow the standard Cisco RMA procedures. • If Cisco identifies a BBU or set of BBUs as a non-functional item that can be discarded without being returned for failure analysis, BBUs removed for replacement must be disposed of in accordance with local guidelines.

  • Page 96: Safety Warnings

    • Do not remove the wrist strap until the installation is complete. BBU Components This section illustrates and describes the BBU components you should be familiar with when installing the BBU. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 97 Figure 42: Rear of Battery Backup Unit Item Description BBU Alignment Pin BBU Interface Plug Captive screws (6) for installing the BBU for stacking or installing BBUs inside the BBU bracket of the BBU module Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 98: Installing Bbus In The Router

    • Verifying all the replacement BBUs are the same version. When a router operates with different BBU versions, it may result in misbehavior in the BBU functionality. Follow these steps to install BBUs in the router: Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 99: Installing Bbu Modules To The Bbu Cage

    Installing BBU Modules to the BBU Cage Follow these steps to install BBU modules to the BBU cage: Alignment hole BBU cage Captive nuts (6) BBU security tab BBU cage pin notch Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 100: Removing Bbu Modules From The Bbu Cage

    Step 2 Proceed to the next BBU module until all modules are removed. Attaching BBU Cage to the Faceplate Follow these steps to attach the BBU cage to the faceplate: Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 101 Step 2 Insert six M3.5 screws in the locations as shown in . Torque screws to 10-12 in-lbs in sequence as shown in the following figure. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 102 Installing Battery Backup Units Attaching BBU Cage to the Faceplate Step 3 The BBU assembly is now ready to be mounted to the router. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 103: Removing The Bbu Cage From The Faceplate

    Remove the BBU cage or assembly from the faceplate. Installing BBU Assembly or Blank to the Router Follow these steps to install the BBU assembly or blank to the router: Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...
  • Page 104 Carefully push the BBU assembly fully into cavity. BBU is self aligning with internal guide pins. Do not leave the BBU assembly unattended until the M6 bolts have been tightened. Step 5 Torque M6 bolts with 10mm socket driver. Torque to 15-20 in-lbs in the sequence shown below. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 105: Bbu Security Screw

    The BBU security screw is located at the bottom of the router. Follow these steps to install the BBU security screw: Step 1 Ensure the BBU security screw is backed out until it hits retention plate. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 106: Removing Bbu Assembly Or Blank From The Router

    Caution Step 4 Ensure the BBU gasket stays in place and the sealing surface is clean. BBU Technical Specifications This section describes the specifications and standards supported by the BBU. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 107: Router Power Path Selection

    • AC power (range of 85V to 250V) not detected for more than 20 ms. • External ambient temperature is outside the range of -4 to 104°F (-20 to 40°C) All conditions met. Any condition met and system is detected. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 108: Operating And Storage Temperatures

    +27 to 77°F (-3 to 25°C) - 65% Relative Humidity - 40 to 90% SOC Battery Life Table 13: Battery Backup Unit Battery Life Product ID Battery Life Charge-Discharge Cycles IRMH-BATT-4AH 5 years Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 109: Starting A Router Terminal Session

    Before you start a terminal session with the router, you must connect a PC or PC terminal to the router console port. About the Console Port The console port is found on the CPU module, as shown in the following figure. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 110: Console Port Settings

    Specifies the transmission speed for the connection. Data bits Specifies the number of bits in an 8-bit byte that is used for data. Parity None Specifies the odd or even parity for error detection. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 111: Using The Ctrl-C Command

    The router console port is located on the router exterior and is accessible by removing the seal over the console port (see Figure: CPU Module with Console Port). On many Cisco routers, you can enter Ctrl-C to interrupt the router startup process and then delete or change the admin password, or view or delete the router configuration.

  • Page 112: Connecting To The Console Port With Linux

    Connect to the USB port with the following command followed by the router USB port speed: Example: root@usb-suse /dev# screen /dev/ttyACM0 9600 To Disconnect the Linux USB Console from the Terminal Window Enter Ctrl+A followed by :, and then type quit. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

  • Page 113: Unmounting The Router

    C H A P T E R Unmounting the Router This section describes the safety information, equipment, and procedures required to remove the Cisco Catalyst Industrial Router 8140 Heavy Duty Series Router (Cisco Catalyst IR8140H) from a vertical pole. These topics are discussed: •...

  • Page 114: Transporting The Router

    (Optional) Configure BBU to transport mode if BBU is installed. Step 3 Verify that all open chassis ports are sealed with the cable port seal plugs shipped with the router. Cisco Catalyst IR8140 Heavy Duty Series Router Hardware Installation Guide...

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