Page 1
FX-MG9727ZT/UC ORDER NO. ORDER NO. CRT2905 LX470 AUDIO SYSTEM HEAD UNIT PRODUCED TOYOTA PARTS VEHICLE DESTINATION ID NO. PIONEER MODEL No. AFTER LEXUS LX470 U.S.A.,CANADA August 2002 86120-60610 P6823 FX-MG9727ZT/UC LAND CRUISER EUROPE August 2002 86120-60580 P3916 FX-MG9427ZT/EW LAND CRUISER...
Page 2
CD Mech. module: Circuit Description, Mech. Description, Disassembly CX-1011 CRT2406 Cassette Mech. module: Mech. Description, Disassembly - - - - Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corpora- tion. "Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corpora- tion. FX-MG9727ZT/UC...
2. A “CLASS 1 LASER PRODUCT” label is affixed to the unit frame. bottom of the player. CLASS 1 LASER PRODUCT 4. Specifications of Laser Diode Specifications of laser radiation fields to which human access is possible during service. Wavelength = 800 nanometers FX-MG9727ZT/UC...
Page 4
By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used. FX-MG9727ZT/UC...
• Screw adjacent to mark on the product are used for disassembly. • For the applying amount of lobricants or glue, follow the instructions in this manual. (In the case of no amount instructions,apply as you think it appropriate.) 2.1 EXTERIOR(FX-MG9727ZT,MG9427ZT) FX-MG9727ZT/UC...
Page 9
ISS26P060FMC Terminal(CN803) VNF1084 Chassis Unit See Contrast table(2) Label CRW1429 Screw BPZ20P080FMC (2) CONTRAST TABLE FX-MG9727ZT/UC and FX-MG9427ZT/EW are constructed the same except for the following: Mark Symbol and Description FX-MG9727ZT/UC FX-MG9427ZT/EW Main Unit CWM8105 CWM8107 FM/AM Tuner Unit CWE1630...
2.3 CD MECHANISM UNIT(1) 1:GEM1043 2:GEM1042 3:GEM1024 FX-MG9727ZT/UC...
Page 13
Lever Unit CXB6934 Lever Unit CXB6936 Lever Unit CXB6938 Lever Unit CXB6939 Cam Motor Assy CXB7522 Washer CBF1064 Gear CNV6610 Gear CNV6611 Motor Unit(-A)(M1) CXB9726 Screw JFZ20P020FMC Washer YE20FUC ELV Motor Assy CXB7523 Screw BMZ20P025FMC Washer CBF1064 Holder CNC9799 FX-MG9727ZT/UC...
2.5 CASSETTE MECHANISM MODULE For grease application, refer to the service manual for CX-1011 (CRT2406). FX-MG9727ZT/UC...
Page 17
Gathering PCB ENX1076 Motor Unit(M1) EXA1618 Motor EXM1035 Head Assy(HD1) EXA1594 ENC1537 Screw JGZ20P025FNI Bracket ENC1559 Chassis Unit EXA1636 Pinch Holder Unit EXA1608 Pinch Roller ENV1518 Pinch Holder Unit EXA1607 Pinch Roller ENV1518 Reel Unit EXA1625 Head Base Unit EXA1611 FX-MG9727ZT/UC...
3.4 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)(FX-MG9727ZT) Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS LIST". Large size SCH diagram AM(30%,400Hz):-11.7dBs FM/AM TUNER UNIT FM(30%,400Hz):-24.0dBs Guide page Detailed page CD(1kHz):+3.8dBs CN501 TAPE(1kHz):-7.5dBs CN251 CN902 FX-MG9727ZT/UC...
Page 25
Therefore, when replacing, be sure to use parts of are expressed as : identical designation. ← Symbol indicates a capacitor. No differentiation is made between chip capacitors and ← 0.022 R022 discrete capacitors. FX-MG9727ZT/UC...
Page 31
Therefore, when replacing, be sure to use parts of are expressed as : identical designation. Symbol indicates a capacitor. ← No differentiation is made between chip capacitors and ← 0.022 R022 discrete capacitors. FX-MG9727ZT/UC...
LOAD2 LOADING MOTOR CAMGEAR MOTOR M1 CXB7527 PCB UNIT(LOAD) SIGNAL LINE FOCUS SERVO LINE TRACKING SERVO LINE CARRIAGE SERVO LINE SPINDLE SERVO LINE : The power supply is shown with the marked box. C D E F G H FX-MG9727ZT/UC...
For further information for respective destinations, be sure to check with the schematic dia- gram. 2.Viewpoint of PCB diagrams Capacitor Connector SIDE A SIDE B Chip Part P.C.Board MAIN UNIT CN251 CN902 FX-MG9727ZT/UC...
Page 53
SIDE A ANTENNA HARNESS CAR HARNESS CAR HARNESS FRONT FX-MG9727ZT/UC...
Circuit Symbol and No. Part NamePart No. Q 645 Transistor 2SA1162 Q 721 Transistor DTA114EU Q 722 Chip Transistor 2SC2712 Q 801 Transistor DTC114EU Unit Number:CWM8105(FX-MG9727ZT/UC) Unit Name:Main Unit Q 802 Transistor IMX1 Q 805 Transistor DTC144TUA MISCELLANEOUS Q 806 Transistor DTC144TUA Q 807...
Page 69
EF352 EMI Filter CCG1163 R 316 RS1/16S163J R 317 RS1/16S163J RESISTORS R 318 RS1/16S163J R 319 RS1/16S163J RS1/16S0R0J R 320 RS1/16S163J R 201 RS1/16S223J R 321 RS1/16S103J R 202 RS1/16S223J R 322 RS1/16S103J R 203 RS1/16S223J R 323 RS1/16S103J FX-MG9727ZT/UC...
Page 70
R 607 RS1/16S104J R 502 RS1/16S225J R 608 RS1/16S102J R 503 RS1/16S225J R 609 RS1/16S681J R 504 RS1/16S225J R 610 RS1/16S0R0J R 505 RS1/16S222J R 611 RS1/16S0R0J R 506 RS1/16S104J R 612 RS1/16S102J R 507 RS1/16S103J R 613 RS1/16S0R0J FX-MG9727ZT/UC...
Page 71
R 849 RS1/16S222J R 676 RS1/16S102J R 850 RS1/4S2R2J R 677 RS1/16S102J R 851 RS1/16S471J R 678 RS1/16S102J R 852 RS1/16S105J R 679 RS1/16S102J R 853 RS1/16S102J R 680 RS1/16S102J R 854 RS1/16S332J R 681 RS1/16S102J R 855 RS1/16S562J FX-MG9727ZT/UC...
Page 72
C 492 CKSRYB473K50 C 244 CKSQYB102K50 C 493 CCSQCH221J50 C 245 CKSQYB102K50 C 494 CCSQCH221J50 C 246 CKSQYB102K50 C 497 CCSRCH221J50 C 251 CKSRYB104K16 C 503 CKSQYB103K50 C 253 CEAL220M6R3 C 504 CKSRYB222K50 C 254 CKSRYB104K16 C 505 CKSRYB222K50 FX-MG9727ZT/UC...
Page 73
Q 205 Transistor FMG13 Q 252 Transistor 2SC3052-12 C 803 CKSRYB102K50 Q 301 Transistor DTC144EU C 804 2200µF/16V CCH1186 Q 302 Transistor DTC144EU C 805 CKSQYB473K50 Q 303 Transistor DTC144EU C 806 CKSRYB102K50 C 807 CEAL1R0M50 Q 304 Transistor FMG13 FX-MG9727ZT/UC...
Page 74
MPG06G-6415G50 X 251 Crystal Resonator 3.648MHz CSS1447 D 474 Diode 1SS355 X 601 Radiator 10.0MHz CSS1577 D 475 Diode 1SS355 VR561 Semi-fixed10kΩ(B) CCP1396 D 497 Diode UDZS20(B) FU471 Fuse 5A CEK1216 D 501 Diode 1SV241 FM/AM Tuner Unit CWE1633 FX-MG9727ZT/UC...
Page 75
R 427 RS1/16S123J R 253 RS1/16S681J R 428 RS1/16S123J R 254 RS1/16S0R0J R 429 RS1/16S823J R 257 RS1/16S102J R 430 RS1/16S823J R 261 RS1/16S225J R 431 RS1/16S473J R 267 RS1/16S222J R 432 RS1/16S473J R 285 RS1/16S104J R 433 RS1/16S101J FX-MG9727ZT/UC...
Page 76
R 645 RS1/16S102J R 548 RS1/16S221J R 646 RS1/16S103J R 551 RS1/16S0R0J R 647 RS1/16S102J R 552 RS1/16S0R0J R 648 RS1/16S102J R 561 RS1/16S104J R 651 RS1/16S0R0J R 562 RS1/16S123J R 653 RS1/16S0R0J R 563 RS1/16S105J R 654 RS1/16S102J FX-MG9727ZT/UC...
Page 77
C 209 CKSRYB102K50 C 210 CKSRYB105K10 R 812 RS1/16S104J R 819 RS1/16S102J C 215 CEALNP4R7M16 R 820 RS1/16S123J C 216 CEALNP4R7M16 R 821 RS1/16S103J C 217 CEALNP4R7M16 R 822 RS1/16S103J C 218 CEALNP4R7M16 C 219 CCSRCH220J50 R 823 RS1/16S223J FX-MG9727ZT/UC...
Page 78
C 337 4.7µF/35V CCH1016 C 566 CQMA333J50 C 338 4.7µF/35V CCH1016 C 567 CQMA333J50 C 351 CEAL4R7M35 C 568 CKSRYB105K10 C 352 CKSRYB103K50 C 569 CKSRYB333K16 C 353 4.7µF/35V CCH1016 C 570 CKSRYB103K50 C 354 4.7µF/35V CCH1016 C 571 CKSRYB682K50 FX-MG9727ZT/UC...
Page 79
C 875 CCSRCH101J50 R 911 RS1/16S473J C 883 CKSRYB103K50 R 912 RS1/16S681J R 913 RS1/16S681J R 914 RS1/16S681J R 915 RS1/16S221J Unit Number:CWS1355(FX-MG9727ZT/UC) R 916 RS1/16S681J Unit Name:Keyboard Unit R 917 RS1/16S102J R 918 RS1/16S102J R 919 RS1/16S102J MISCELLANEOUS FX-MG9727ZT/UC...
Page 80
R 981 RS1/16S0R0J D 910 Diode 1SS355 R 982 RS1/16S0R0J D 911 Diode 1SS355 R 987 RS1/16S0R0J D 912 Diode 1SS355 R 988 RS1/16S0R0J D 913 Chip LED HGG1105W-RR(CDE) R 989 RS1/16S0R0J D 914 Chip LED HGG1105W-RR(CDE) R 990 RS1/16S0R0J FX-MG9727ZT/UC...
Page 81
C 913 CKSRYB473K50 R 937 RS1/16S103J C 914 CKSRYB473K50 C 915 CCSRCH101J50 R 938 RS1/16S473J C 916 CKSRYB103K50 R 939 RS1/16S473J R 940 RS1/16S473J C 917 CKSRYB474K10 R 941 RS1/16S473J C 920 CCSRCH101J50 R 942 RS1/10S151J C 923 CCSRCH101J50 FX-MG9727ZT/UC...
Page 82
Lamp 8V 60mA CEL1722 R 954 RS1/16S0R0J IL 913 Lamp 8V 60mA CEL1722 R 955 RS1/16S0R0J IL 914 Lamp 8V 60mA CEL1722 R 956 RS1/16S0R0J IL 915 Lamp 8V 60mA CEL1684 R 957 RS1/16S0R0J IL 916 Lamp 8V 60mA CEL1684 FX-MG9727ZT/UC...
Page 83
CCSRCH101J50 R 301 RS1/16S103J C 945 CCSRCH101J50 R 302 RS1/16S153J C 946 CCSRCH101J50 R 303 RS1/16S103J R 304 RS1/16S103J R 305 RS1/16S272J R 306 RS1/16S272J Unit Number:CWX2649 R 307 RS1/16S182J Unit Name:Control Unit(G2T) R 308 RS1/16S272J R 309 RS1/16S682J FX-MG9727ZT/UC...
Page 84
C 701 CKSRYB104K25 R 739 RS1/16S473J R 741 RS1/16S104J C 702 CKSRYB104K25 R 742 RS1/16S222J C 703 CKSRYB103K25 R 743 RS1/16S681J C 704 CKSRYB103K25 C 705 CKSRYB104K25 R 758 RS1/16S153J C 706 CKSRYB104K25 R 759 RS1/16S103J R 760 RS1/16S433J FX-MG9727ZT/UC...
Page 85
R 286 RS1/8S0R0J CAPACITORS R 287 RS1/8S0R0J R 288 RS1/8S0R0J R 292 RS1/8S0R0J C 12 CKSRYB104K25 R 296 RS1/16S0R0J R 321 RS1/8S0R0J R 351 RS1/16S102J Unit Number: R 352 RS1/16S102J R 353 RS1/16S102J Unit Name:PCB Unit(M2 Unit) R 354 RS1/16S102J FX-MG9727ZT/UC...
Page 86
S 102 Switch(MODE) ESG1007 S 103 Switch(70µS) ESG1007 Q 101 Photo-reflector EGN1004 Miscellaneous Parts List Motor Unit(MAIN) EXA1618 Motor Unit(SUB) EXA1623 Head Assy EXA1594 Motor Unit(-A)(CAMGEAR) CXB7527 Motor Unit(-B)(ELEVATION) CXB7526 Motor Unit(-A)(CRG) CXB7517 Variable Resistor 10kΩ CCW1023 PU Unit(Service)(PX1) CXX1569 FX-MG9727ZT/UC...
6. ADJUSTMENT 6.1 CONNECTION DIAGRAM - Connection Diagram(FX-MG9727ZT/UC) FX-MG9727ZT/UC EMV(DENSO) GGD1302 Bullet connector (To DC Regulated Power Supply) AMP(M/L) Bullet connector (To DC Regulated Power Supply) GGD1240 Bullet connector GGD1169 SP Line NAVI ECU(DENSO) RSA Controller MDVD *MCD *Please don't connect MCD and MVD at the same time.
Page 88
GM-9227ZT/E(L) GM-9527ZT/WL(R) Bullet connector (To DC Regulated Power Supply) GGD1169 GGD1240 Bullet connector NAVI ECU(A/W) SP Line RSA Controller *Please don't connect MCD(L) and MCD(R) at the same time *MCD does not operate if RSA controller is not connected. FX-MG9727ZT/UC...
Page 89
- Connection Diagram(FX-MG9427ZT/EW,MG9327ZT/EW) FX-MG9427ZT/EW(L) GM-9227ZT/E(L) FX-MG9327ZT/EW(R) GM-9527ZT/WL(R) GGD1240 GGD1169 Bullet connector Bullet connector SP Line (To DC Regulated Power Supply) FX-MG9727ZT/UC...
Extention Cord GGD1121 DECK UNIT Pin2 VR301 VR302 VR561 IC601 CN251 Pin3 L-CH R-CH Meter(1) DOLBY B NR ADJUSTMENT Test Tape Adjustment Point Adjustment Method (Switch Position) NCT-150 VR301(Lch),VR302(Rch) mV Meter(1) : –8.24dBm(300mV)±1dB (400Hz,200nwb/m) (DOLBY NR Switch : OFF) FX-MG9727ZT/UC...
Page 91
AM NOISE CANCELER ADJUSTMENT Connection: Output FX-MG9727ZT/UC KEX-M8406ZT 2-signal pad AM dummy Noise meter FX-MG9427ZT/EW FX-MG9327ZT/EW Pulse generator (equivalent to HP8011A) Setting of the pulse generator (setting of superimposed pulse) Pulse width :50usec 4Vp-p(EMF) Pulse intervals :5msec 50us Pulse voltage :4Vp-p Adjustment: 1.
Use the reset function for complete cancellation of the test mode. (*: Disc number) *3) For the FX-MG9327ZT/EW: [3] + [PTY] *4) For the FX-MG9327ZT/EW: [3] + [AF] To the CD Test Mode Rest the Microcomputer to return to the normal mode.(*2) FX-MG9727ZT/UC...
• If you press the UP or DOWN for the focus search in the test mode, you must turn the power off immedi- ately. (Otherwise, the lens will be forced to stick to the top or bottom, potentially resulting in the burning of the actuator.) FX-MG9727ZT/UC...
Page 94
Single TR (91),0dB, and the factory setting respectively. Note: When you pressed the [ 2 ] or [ 3 ] key during the Focus Search, you must turn the power off immediately (otherwise, the lens can stick resulting in actuator damages). FX-MG9727ZT/UC...
Because of eccentricity in the disc and a slight misalignment of the clamping center the grating waveform may be seen to "wobble" ( the phase difference changes as the disc rotates). The angle specified above indicates the aver- age angle. • Hint Reloading the disc changes the clamp position and may decrease the "wobble". FX-MG9727ZT/UC...
3. LIFT durability test (Current disc <-> Door Open) At any position between CAM2P and CAM3P (display: 05, 07), press the key. 4. ELV durability test (ELV1F <-> 6F) At the CAM1P position (display: 01), press the key. FX-MG9727ZT/UC...
Page 98
ELV motor FWD time-out error during CAMRST operation ERROR 3 MREVTO ERROR 3 ELV motor REV time-out error during CAMRST operation MOVERCNT Over-count error during CAMRST operation ERROR 3 MSPDERR The claws do not close during CAMRST operation. ERROR 3 FX-MG9727ZT/UC...
Page 99
New test mode Sub code NG after servo close ERROR 1 New test mode Not applicable to the G2 mechanism. ERROR 1 The claw SW value at the occurrence of error The rotation rate does not satisfy the spec. FX-MG9727ZT/UC...
Page 100
*5) Basically the value of eudpzt except for the following case: In case of eudpzt=1 and door close mode, eudpzt=e *6) bit0: P_lo1, bit1: P_lo2, bit2: P_elv1, bit3: P_elv2, bit4: P_cg1, bit5: P_cg2, bit6: P_elv_vol, bit7: P_lod_vol FX-MG9727ZT/UC...
Removing the Frame (Fig.2) Frame Remove the five screws and then remove the Frame. Fig.2 Removing Case and Chassis Unit (Fig.3) Remove the eight screws. Disconnect the connector and then remove the Case and Chassis Unit. Case and Chassis Unit Fig.3 FX-MG9727ZT/UC...
Page 106
Cassette Mechanism Module Remove the four screws and then remove the Cassette Mechanism Module. Fig.4 Removing the Main Unit (Fig.5) Straight the tabs at three locations indicated. Remove the two screws and then remove the Main Unit. Main Unit Fig.5 FX-MG9727ZT/UC...
Page 107
3. Remove the four Dampers and then remove the CD Mechanism Unit. Case Shorting solder CD Mechanism Unit Spring B Damper Sheet Spring A Damper Sheet Spring B Control Unit Sheet (G2T) Spring A Damper Screw A Screw A Screw B Sheet Damper Screw B Fig.6 FX-MG9727ZT/UC...
Page 108
PCB Unit(Side) GGD1250 Control Unit(G2T) - Removing the PU Unit(PX1) 1. Set the mechanism to the shipment mode. 2. Remove the two screws A and two screws B. 3. Remove the Frame. Fig.7 FX-MG9727ZT/UC...
Page 109
PU Unit together with the Screw Unit. Note: To assemble the PU Unit, insert the Spring on the PU rear between the PU Unit and the Guide first. Fig.10 FX-MG9727ZT/UC...
7.1.2 PCB LOCATIONS CONTROL UNIT (G2T) KEYBOARD UNIT MAIN UNIT PCB UNIT PCB UNIT(SIDE) PCB UNIT(M2 UNIT) PCB UNIT(LOAD) PCB UNIT(LED) SENSOR UNIT DECK UNIT FX-MG9727ZT/UC...
RSE output inhibit output RSEMUTE RSE mute output sysmute@ O System mute output sysmute RSE system mute output ANTA Antenna control output 0 SWVDD Keyboard unit power supply control output LANMUTE I AVC-LAN mute output ADIM ADIM information input FX-MG9727ZT/UC...
Page 113
A/D converter reference voltage terminal AVCC A/D converter power supply terminal Not used * S-81256SGUP-DIM * PD5759A(FX-MG9727ZT/UC) IC's marked by * are MOS type. Be careful in handling them because they are very liabl e to be damaged by electrostatic induction.
Page 114
RSE output inhibit output RSEMUTE RSE mute output sysmute@ O System mute output sysmute RSE system mute output ANTA Antenna control output 0 SWVDD Keyboard unit power supply control output LANMUTE I AVC-LAN mute output ADIM ADIM information input FX-MG9727ZT/UC...
Page 116
D-RAM : Data input / output 31,32 D0,D1 D-RAM : Data input / output D-RAM : we control output D-RAM : ras control output NRAS 35-40 A9-A4 D-RAM : Address output 41-44 A0-A3 D-RAM : Address output SM5903BFP S-818A33AUC-BGN ON/OFF ON/OFF VOUT FX-MG9727ZT/UC...
Page 117
ELV drive voltage select output 54–58 Not used STSWAQV O STS test output Power supply STSDEC STS test output VSS2 STSENC STS test output STSSTD STS test output STSSTC STS test output STSSTB STS test output STSSTA STS test output 68–71 Not used FX-MG9727ZT/UC...
Page 118
A/D converter ground potential VDIN CD : Power supply short sensor input VREF A/D converter reference voltage input AVCC A/D converter ground STSSI STS IC data input STSSO STS IC data output STSSCK STS IC clock output * PD5748C FX-MG9727ZT/UC...
Page 119
: Output enable input TORQUE : Write enable input SENSE AMP : Power supply(3.3V) HALL AMP : Ground(0V) SHORT BRAKE Hall Bias Hall Bias Hall Bias Hall Bias Hall Bias Hall Bias BD7962FM LEVEL SHIFT LEVEL SHIFT LEVEL SHIFT LEVEL SHIFT FX-MG9727ZT/UC...
Page 120
Connect to the antenna through an L (LAU type) of 4.7µH.To cope with the power transmission line hums, insert a series circuit consisting of an L (a coil of about 100mH) + R (a resistor of 470 Ω to 2.2kΩ) between the GND. FX-MG9727ZT/UC...
After disconnecting the power supply connector and removing this product, confirm that you can see a metal plate through the hole near the "SHIP" mark on the rear chassis. Confirm that the door of the CD player is closed. FX-MG9727ZT/UC...