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Read this manual carefully before operating this vehicle. OWNER’S MANUAL TT250RZ 4PX-28199-2F...
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EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your TT250RZ. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
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IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT Adjusting the shock absorber Adjusting the engine idling LABELS ..........1-1 assembly ........4-11 speed ......... 7-13 Sidestand ........4-13 Checking the throttle cable free SAFETY INFORMATION ....2-1 Ignition circuit cut-off system ..4-14 play ..........7-14 Valve clearance ......
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TABLE OF CONTENTS Checking the steering ....7-25 Checking the wheel bearings ..7-25 Battery ...........7-26 Replacing the fuse ......7-27 Replacing the headlight bulb ..7-28 Replacing the tail/brake light bulb ..........7-29 Replacing a turn signal light bulb ..........7-29 Replacing a license plate light bulb ..........7-30 Supporting the motorcycle .....7-31 Front wheel ........7-32...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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LOCATION OF IMPORTANT LABELS Cold tire normal pressure should be set as follows. Up to 90 kg (198 Ibs) load FRONT : 125 kPa, ( 1.25 kgf / cm ), 18 psi REAR : 150 kPa, ( 1.50 kgf / cm ), 22 psi 90 kg (198 Ibs) maximum load...
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LOCATION OF IMPORTANT LABELS STATIONARY NOISE TEST INFORMATION TESTED 79 dB(A) AT 3500 r/min SILENCING SYSTEM : YAMAHA IDENTIFICATION : 4GY 4PX-2118G-20...
SAFETY INFORMATION EAU10313 Safe Riding Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
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SAFETY INFORMATION Always obey the speed limit and juries. The use of a safety helmet is the bon monoxide can cause headaches, never travel faster than warrant- single most critical factor in the preven- dizziness, drowsiness, nausea, confu- ed by road and traffic conditions. tion or reduction of head injuries.
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Yamaha accessories, which are avail- Adding accessories or cargo to your possible and make sure to distrib- able only from a Yamaha dealer, have motorcycle can adversely affect stabili- ute the weight as evenly as possi- been designed, tested, and approved...
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SAFETY INFORMATION ucts or having other modifications per- should be kept to a minimum. Aftermarket Tires and Rims formed to your vehicle that change any Bulky or large accessories may The tires and rims that came with your of the vehicle’s design or operation seriously affect the stability of motorcycle were designed to match the characteristics can put you and others...
INSTRUMENT AND CONTROL FUNCTIONS EAU10450 EWA10072 EAU10981 Main switch Indicator lights WARNING Never turn the key to “OFF” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of con- trol or an accident. The main switch controls the ignition 1.
INSTRUMENT AND CONTROL FUNCTIONS high beam of the headlight is switched EAU11630 EAU12348 Speedometer unit Handlebar switches Left 1. Speedometer 2. Odometer 1. Dimmer switch “ ” 3. Tripmeter 2. Turn signal switch “ ” 4. Reset knob 3. Horn switch “ ”...
INSTRUMENT AND CONTROL FUNCTIONS Right EAU12500 EAU12820 Horn switch “ ” Clutch lever Press this switch to sound the horn. EAU12660 Engine stop switch “ ” Set this switch to “ ” before starting the engine. Set this switch to “ ”...
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of side of the engine and is used in com- handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU13182 EAU13212 Fuel tank cap Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions.
Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 91 or higher. If knocking (or pinging) oc- curs, use a gasoline of a different brand or premium unleaded fuel.
INSTRUMENT AND CONTROL FUNCTIONS EAU13561 This indicates reserve. If you run out of Fuel cock fuel while riding, move the lever to this The fuel cock supplies fuel from the position. Fill the tank at the first oppor- tank to the carburetor while filtering it al- tunity.
INSTRUMENT AND CONTROL FUNCTIONS EAU13600 EAU13660 EAU13740 Starter (choke) knob “ ” Kickstarter Steering lock 1. Starter (choke) knob “ ” 1. Kickstarter 1. Steering lock Starting a cold engine requires a richer If the engine fails to start by pushing the To lock the steering air-fuel mixture, which is supplied by start switch, try to start it by using the...
INSTRUMENT AND CONTROL FUNCTIONS EAU13960 EAU14282 Seat Helmet holder To remove the seat Remove the bolts, and then pull the seat off. 1. Projection 2. Seat holder 1. Helmet holder 2. Place the seat in the original posi- To open the helmet holder, insert the tion, and then tighten the bolts.
Spring rate An optional air pressure gauge is avail- The total spring rate is adjusted by able at a Yamaha dealer. changing the air pressure as follows. 4. To increase the spring rate and 1. Lift the front wheel off the ground...
Spring preload 1. Damping force adjusting screw ECA10101 Have a Yamaha dealer adjust the NOTICE spring preload. Damping setting: To avoid damaging the mechanism, Minimum (soft): do not attempt to turn beyond the 20 clicks in direction (b)* maximum or minimum settings.
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INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force Compression damping force Compression damping setting: Minimum (soft): 5 click(s) in direction (a)* Standard: 8 click(s) in direction (a)* Maximum (hard): 15 click(s) in direction (a)* * With the adjusting knob fully turned in direction (b) To obtain a precise adjustment, it is ad- 1.
Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off. Therefore, check this system regularly as described below and have a Yamaha dealer re- 4-13...
INSTRUMENT AND CONTROL FUNCTIONS EAU15314 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. It prevents starting when the trans- mission is in gear and the side- stand is up, but the clutch lever is not pulled.
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INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
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Adjust if necessary. Make sure that operation is smooth. Check cable free play. Throttle grip 7-14, 7-23 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 7-22 Lubricate if necessary.
3. Shift the transmission into the neu- (choke) turned off. tral position. (See page 6-2.) The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 4. Turn the starter (choke) on and completely close the throttle. (See page 4-8.)
OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 the neutral position, do not Starting a warm engine Shifting coast for long periods of time Follow the same procedure as for start- with the engine off, and do not ing a cold engine with the exception tow the motorcycle for long dis- that the starter (choke) is not required tances.
Turn the starter (choke) off as Since the engine is brand new, do not od, immediately have a Yamaha soon as possible. put an excessive load on it for the first dealer check the vehicle.
OPERATION AND IMPORTANT RIDING POINTS EAU17171 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.
If If you do not have the tools or experi- you are not familiar with vehicle ser- ence required for a particular job, have vice, have a Yamaha dealer perform a Yamaha dealer perform it for you. service.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770C General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ √...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Check chain slack, alignment and condition. Drive chain Adjust and lubricate chain with a Every 500 km (300 mi) and after washing the motorcycle or riding in the rain special O-ring chain lubricant...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Change. √ √ √ √ √ √ Engine oil Check oil level and vehicle for oil leakage.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18722 To install the cowling Removing and installing the Place the cowling in the original posi- cowling and panels tion, and then install the screw. The cowling and panels shown need to be removed to perform some of the EAU19292 Panels A and B maintenance jobs described in this...
If the spark plug shows a distinctly dif- ferent color, the engine could be oper- ating improperly. Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check 1. Spark plug cap the vehicle. 2. Remove the spark plug as shown, 2.
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PERIODIC MAINTENANCE AND ADJUSTMENT it if necessary. 3. Install the spark plug with the EAU19788 Engine oil and oil filter spark plug wrench, and then tight- Specified spark plug: element en it to the specified torque. NGK/CR9E The engine oil level should be checked DENSO/U27ESR-N Tightening torque: before each ride.
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PERIODIC MAINTENANCE AND ADJUSTMENT oil filter element. 1. Engine oil level check window 1. Engine oil filler bolt 2. Maximum level mark 1. Oil filter element drain bolt 3. Minimum level mark 2. Bolt 3. Oil filter element cover 4. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise Skip steps 5–9 if the oil filter element is...
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PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torque: Recommended oil: Oil filter element cover bolt: See page 9-1. 10 Nm (1.0 m·kgf, 7.2 ft·lbf) Oil quantity: Without oil filter element replace- ment: 1.10 L (1.16 US qt, 0.97 Imp.qt) Make sure that the O-rings are properly With oil filter element replacement: seated.
If no oil comes out after one minute, turn the engine off immediately so it will not seize. If this occurs, have a Yamaha dealer repair the vehicle. 1. Holding clip After checking the oil pressure, tighten the bleed bolt to the 3.
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The sponge material should be wet but not dripping. Recommended oil: Yamaha foam air filter oil or other quality foam air filter oil 7. Install the sponge material onto the frame, insert the air filter ele- 1. Sponge material ment into the air filter case, and 2.
Therefore, most car- checked and, if necessary, adjusted as buretor adjustments should be left to a follows at the intervals specified in the Yamaha dealer, who has the neces- periodic maintenance and lubrication sary professional knowledge and expe- chart.
To prevent this cle, note the following points regarding from occurring, the valve clearance the specified tires. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart.
The tires must be checked before each Maximum load*: model by Yamaha Motor Co., Ltd. ride. If the tire shows crosswise lines 180 kg (397 lb) * Total weight of rider, passenger, car-...
If any dam- age is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU22034 play, turn the clutch lever free play EAU22093 Adjusting the clutch lever free Adjusting the brake lever free adjusting bolt in direction (a). To play play decrease the clutch lever free play, turn the adjusting bolt in direction (b).
Front brake pads brake lever can indicate the presence of air in the hydraulic system. If there is air in the hy- draulic system, have a Yamaha dealer bleed the system before 1. Rear brake light switch 2. Adjusting nut operating the motorcycle.
EAU22760 Changing the brake fluid Drive chain slack and may result in vapor lock. Have a Yamaha dealer change the The drive chain slack should be Brake fluid may deteriorate paint- brake fluid at the intervals specified in checked before each ride and adjusted ed surfaces or plastic parts.
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PERIODIC MAINTENANCE AND ADJUSTMENT as well as other vital parts of the Tightening torque: motorcycle and can lead to Axle nut: chain slippage or breakage. To 105 Nm (10.5 m·kgf, 76 ft·lbf) prevent this from occurring, 4. Insert a new cotter pin into the axle keep the drive chain slack with- nut, and then bend its ends as in the specified limits.
If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. WARNING! Damage to the outer ECA10582 NOTICE sheath may interfere with proper ca-...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23111 EAU23142 EAU23182 Checking and lubricating the Checking and lubricating the Checking and lubricating the throttle grip and cable brake and clutch levers brake pedal The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
If any damage is found or the front contact surfaces should be lubricated if fork does not operate smoothly, necessary. have a Yamaha dealer check or re- EWA10731 WARNING pair it. If the sidestand does not move up...
[EWA10751] 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 7-25...
WARNING Electrolyte is poisonous and To charge the battery dangerous since it contains sul- Have a Yamaha dealer charge the bat- furic acid, which causes severe tery as soon as possible if it seems to burns. Avoid any contact with have discharged.
3. Fully charge the battery before in- 4. If the fuse immediately blows stallation. again, have a Yamaha dealer 4. After installation, make sure that check the electrical system. the battery leads are properly con- nected to the battery terminals.
8. Install the cowling. 9. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Do not touch the glass part of the bulb. 1. Remove cowling A. (See page 7-6.)
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24133 EAU24204 Replacing the tail/brake light Replacing a turn signal light bulb bulb 1. Remove the tail/brake light lens by 1. Remove the turn signal light lens removing the screws. by removing the screw. 1. Tail/brake light bulb 3.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24324 Replacing a license plate light bulb 1. Remove the license plate light unit by removing the nuts, washers and rubber dampers. 1. Turn signal light bulb 1. Nut 2. Washer 3. Insert a new bulb into the socket, push it in, and then turn it clock- 3.
PERIODIC MAINTENANCE AND ADJUSTMENT the nuts. EAU24350 frame in front of the rear wheel or under Supporting the motorcycle 6. Install the license plate light unit by each side of the swingarm. Since this model is not equipped with a installing the rubber dampers, centerstand, follow these precautions washers and the nuts.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24360 according to the procedure on Front wheel page 7-31. Make sure that there is enough space 4. Pull the wheel axle out, and then between the brake pads before insert- EAU24641 remove the wheel. NOTICE: Do ing the brake disc and that the slot in To remove the front wheel not apply the brake after the...
PERIODIC MAINTENANCE AND ADJUSTMENT specified tightening torque. Tight- bounds smoothly. EAU25080 Rear wheel en the upper nuts first and then 8. Connect the speedometer cable. lower ones. When tightened in this EAU25262 sequence, there should be a gap To remove the rear wheel formed at the bottom of the axle EWA10821 holder.
However, should your motorcycle require any repair, take it to a Yamaha 3. Install the axle nut, and then lower the rear wheel so that it is on the dealer, whose skilled technicians have The drive chain does not need to be ground.
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PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 7-35...
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10772 advice on what products to use be- NOTICE used.
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MOTORCYCLE CARE AND STORAGE off any detergent residue using scratches on the windshield. plenty of water, as it is harmful Test the product on a small hid- Salt sprayed on roads in the winter may to plastic parts. den part of the windshield to remain well into spring.
Contaminants on the brakes or tires Consult a Yamaha dealer for ad- To prevent corrosion, avoid can cause loss of control. vice on what products to use.
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MOTORCYCLE CARE AND STORAGE 3. Drain the carburetor float chamber spark plug electrodes while more than 30 °C (90 °F)]. For by loosening the drain bolt; this will turning engine more information on storing the prevent fuel deposits from building over.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
This information will be needed The use of the vehicle after such when ordering spare parts from a device or element of design has Yamaha dealer. been removed or rendered inoper- ative by any person. 10-2...
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INDEX Fuel ............4-5 Fuel cock ........... 4-7 Air filter element, cleaning .......7-11 Rear brake light switch, adjusting ... 7-18 Fuel consumption, tips for reducing ..6-3 Fuel tank breather hose ......4-6 Battery .............7-26 Safety information ........2-1 Fuel tank cap..........4-5 Brake and clutch levers, checking and Seat............