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Read this manual carefully before operating this vehicle. OWNER’S MANUAL TT250RY 4PX-28199-2E...
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EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your TT250RY. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
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IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT Adjusting the shock absorber Adjusting the engine idling LABELS ..........1-1 assembly ........4-11 speed ......... 7-13 Sidestand ........4-13 Checking the throttle cable free SAFETY INFORMATION ....2-1 Ignition circuit cut-off system ..4-13 play ..........7-14 Valve clearance ......
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TABLE OF CONTENTS Checking the steering ....7-24 Checking the wheel bearings ..7-25 Battery ...........7-25 Replacing the fuse ......7-27 Replacing the headlight bulb ..7-27 Replacing the tail/brake light bulb ..........7-28 Replacing a turn signal light bulb ..........7-29 Replacing the license plate light bulb ..........7-30 Supporting the motorcycle .....7-31 Front wheel ........7-31...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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LOCATION OF IMPORTANT LABELS 4AA-22259-40 3TT-21668-00 Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propri étaire avant d ’utiliser ce v éhicule. Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren. Antes de conducir este vehículo, lea el Manual del Propietario.
SAFETY INFORMATION EAU10313 time you use the vehicle to make sure it motorist’s blind spot. is in safe operating condition. Failure to Many accidents involve inexperi- Be a Responsible Owner inspect or maintain the vehicle properly enced operators. In fact, many op- As the vehicle’s owner, you are respon- increases the possibility of an accident erators who have been involved in...
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SAFETY INFORMATION ed by road and traffic conditions. tion or reduction of head injuries. sion, and eventually death. Always signal before turning or Always wear an approved helmet. Carbon Monoxide is a colorless, odor- changing lanes. Make sure that Wear a face shield or goggles. less, tasteless gas which may be other motorists can see you.
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Yamaha accessories, which are avail- of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have the possibility of an accident, use ex- been designed, tested, and approved treme caution when adding cargo or Shifting weights can create a sud- by Yamaha for use on your vehicle.
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SAFETY INFORMATION or others. Installing aftermarket prod- lightweight as possible and Aftermarket Tires and Rims ucts or having other modifications per- should be kept to a minimum. The tires and rims that came with your formed to your vehicle that change any Bulky or large accessories may motorcycle were designed to match the of the vehicle’s design or operation...
INSTRUMENT AND CONTROL FUNCTIONS EAU10450 EAU10980 EWA10072 Main switch Indicator lights WARNING Never turn the key to “OFF” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of con- trol or an accident. The main switch controls the ignition 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU11080 EAU11630 EAU12347 Speedometer unit Handlebar switches High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched Left 1. Speedometer 2. Odometer 3. Tripmeter 1. Dimmer switch “ ”...
INSTRUMENT AND CONTROL FUNCTIONS Right EAU12500 EAU12820 Clutch lever Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “ ” Set this switch to “ ” before starting the engine. Set this switch to “ ”...
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of side of the engine and is used in com- handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU13182 EAU13212 Fuel tank cap Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions.
Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 91 or higher. If knocking (or pinging) oc- curs, use a gasoline of a different brand or premium unleaded fuel.
INSTRUMENT AND CONTROL FUNCTIONS EAU13561 This indicates reserve. If you run out of Fuel cock fuel while riding, move the lever to this The fuel cock supplies fuel from the position. Fill the tank at the first oppor- tank to the carburetor while filtering it al- tunity.
INSTRUMENT AND CONTROL FUNCTIONS EAU13600 EAU13660 EAU13740 Starter (choke) knob “ ” Kickstarter Steering lock 1. Kickstarter 1. Steering lock 1. Starter (choke) knob “ ” If the engine fails to start by pushing the To lock the steering Starting a cold engine requires a richer start switch, try to start it by using the 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU13960 EAU14282 Seat Helmet holder To remove the seat Remove the bolts, and then pull the seat off. 1. Projection 2. Seat holder 1. Helmet holder 2. Place the seat in the original posi- To open the helmet holder, insert the tion, and then tighten the bolts.
Spring rate An optional air pressure gauge is avail- The total spring rate is adjusted by able at a Yamaha dealer. changing the air pressure as follows. 4. To increase the spring rate and 1. Lift the front wheel off the ground...
Spring preload Have a Yamaha dealer adjust the ECA10101 1. Damping force adjusting screw spring preload. NOTICE Damping setting:...
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INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force Compression damping force Compression damping setting: Minimum (soft): 5 click(s) in direction (a)* Standard: 8 click(s) in direction (a)* Maximum (hard): 15 click(s) in direction (a)* * With the adjusting knob fully turned in direction (b) To obtain a precise adjustment, it is ad- 1.
Therefore, check this system regularly as described below and have a Yamaha dealer re- 4-13...
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WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is turned on. dealer check the system before riding. 3. Turn the key on.
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
Lubricate cable if necessary. Clutch 7-16 Check lever free play. Adjust if necessary. Make sure that operation is smooth. Check cable free play. Throttle grip 7-14, 7-22 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
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Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — Tighten if necessary. Instruments, lights, signals Check operation. — and switches Correct if necessary. Check operation of ignition circuit cut-off system. Sidestand switch 4-13 If system is not working correctly, have Yamaha dealer check vehicle.
3. Shift the transmission into the neu- (choke) turned off. tral position. (See page 6-2.) The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 4. Turn the starter (choke) on and completely close the throttle. (See page 4-8.)
OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 the neutral position, do not Starting a warm engine Shifting coast for long periods of time Follow the same procedure as for start- with the engine off, and do not ing a cold engine with the exception tow the motorcycle for long dis- that the starter (choke) is not required tances.
Turn the starter (choke) off as Since the engine is brand new, do not immediately have a Yamaha dealer soon as possible. put an excessive load on it for the first check the vehicle.
OPERATION AND IMPORTANT RIDING POINTS EAU17171 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.
If If you do not have the tools or experi- you are not familiar with vehicle ser- ence required for a particular job, have vice, have a Yamaha dealer perform a Yamaha dealer perform it for you. service.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ √ √ √ √ Check for cracks or damage. 8 * Brake hoses Replace.
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Clutch lever pivot Lubricate with lith- √ √...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Lights, signals and Check operation. √ √ √...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18722 To install the cowling Removing and installing the Place the cowling in the original posi- cowling and panels tion, and then install the screw. The cowling and panels shown need to be removed to perform some of the EAU19292 Panels A and B maintenance jobs described in this...
If the spark plug shows a distinctly dif- ferent color, the engine could be oper- ating improperly. Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check the vehicle. 1. Spark plug cap 2. Remove the spark plug as shown, 2.
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PERIODIC MAINTENANCE AND ADJUSTMENT necessary. 3. Install the spark plug with the EAU19788 Engine oil and oil filter spark plug wrench, and then tight- Specified spark plug: element en it to the specified torque. NGK/CR9E The engine oil level should be checked DENSO/U27ESR-N Tightening torque: before each ride.
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PERIODIC MAINTENANCE AND ADJUSTMENT element. 1. Engine oil level check window 1. Engine oil filler bolt 2. Maximum level mark 1. Oil filter element drain bolt 3. Minimum level mark 2. Bolt 3. Oil filter element cover 4. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise Skip steps 5–9 if the oil filter element is...
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PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torque: Recommended oil: Oil filter element cover bolt: See page 9-1. 10 Nm (1.0 m·kgf, 7.2 ft·lbf) Oil quantity: Without oil filter element replace- ment: 1.10 L (1.16 US qt, 0.97 Imp.qt) Make sure that the O-rings are properly With oil filter element replacement: seated.
If this occurs, maintenance and lubrication chart. have a Yamaha dealer repair the Clean the air filter element more fre- vehicle. quently if you are riding in unusually After checking the oil pressure, wet or dusty areas.
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The sponge material should be wet but not dripping. Recommended oil: Yamaha foam air filter oil or other quality foam air filter oil 7. Install the sponge material onto the frame, insert the air filter ele- 1. Sponge material ment into the air filter case, and 2.
Therefore, most car- checked and, if necessary, adjusted as buretor adjustments should be left to a follows at the intervals specified in the Yamaha dealer, who has the neces- periodic maintenance and lubrication sary professional knowledge and expe- chart.
To prevent this cle, note the following points regarding from occurring, the valve clearance the specified tires. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart.
The tires must be checked before each Maximum load*: model by Yamaha Motor Co., Ltd. ride. If the tire shows crosswise lines 180 kg (397 lb) (minimum tread depth), if the tire has a...
If any dam- edge and experience. age is found, have a Yamaha It is not recommended to patch dealer replace the wheel. Do not a punctured tube. If unavoid-...
(a) to loosen the clutch ca- system. If there is air in the hy- ble. draulic system, have a Yamaha 5. Loosen the locknut further down dealer bleed the system before the clutch cable.
To check the brake pad wear, check touches the brake disc, have a Yamaha in direction (a). To make the brake light the wear indicator grooves. If a brake dealer replace the brake pads as a set.
However, if the Observe these precautions: brake fluid level goes down sud- When checking the fluid level, denly, have a Yamaha dealer make sure that the top of the brake check the cause. fluid reservoir is level.
EAU22721 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the TIP after the periodic maintenance if necessary.
PERIODIC MAINTENANCE AND ADJUSTMENT as well as other vital parts of the EAU23023 Tightening torque: Cleaning and lubricating the motorcycle and can lead to Axle nut: drive chain chain slippage or breakage. To 105 Nm (10.5 m·kgf, 76 ft·lbf) prevent this from occurring, The drive chain must be cleaned and 4.
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. WARNING! Damage to the outer sheath may interfere with proper ca- ble operation and will cause the in- cable rust.
Lithium-soap-based grease WARNING Silicone grease If the sidestand does not move up Clutch lever: and down smoothly, have a Yamaha Lithium-soap-based grease dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Battery The battery is located behind panel .
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ECA10631 Electrolyte is poisonous and To charge the battery NOTICE dangerous since it contains sul- Have a Yamaha dealer charge the bat- Always keep battery furic acid, which causes severe tery as soon as possible if it seems to charged.
Do not touch the glass part of the 4. If the fuse immediately blows headlight bulb to keep it free from again, have a Yamaha dealer oil, otherwise the transparency of check the electrical system. the glass, the luminosity of the bulb, and the bulb life will be adversely af- 1.
4. Remove the headlight bulb holder bolts. pushing it in and turning it counter- by turning it counterclockwise, and 8. Install the cowling. clockwise. then remove the burnt-out bulb. 9. Have a Yamaha dealer adjust the headlight beam if necessary. 7-28...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24204 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 1. Tail/brake light bulb 1. Turn signal light bulb 3. Insert a new bulb into the socket, 3. Insert a new bulb into the socket, push it in, and then turn it clock- push it in, and then turn it clock- wise until it stops.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24303 may break. [ECA11421] Replacing the license plate 6. Install the license plate light by in- light bulb stalling the nuts. 1. Remove the license plate light by removing the nuts. 1. Nut 3. Remove the burnt-out bulb by pull- ing it out.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 frame in front of the rear wheel or under EAU24360 Supporting the motorcycle Front wheel each side of the swingarm. Since this model is not equipped with a centerstand, follow these precautions EAU24641 To remove the front wheel when removing the front and rear EWA10821 wheel or performing other maintenance...
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PERIODIC MAINTENANCE AND ADJUSTMENT according to the procedure on specified tightening torque. Tight- page 7-31. en the upper nuts first and then Make sure that there is enough space 4. Pull the wheel axle out, and then lower ones. When tightened in this between the brake pads before insert- remove the wheel.
PERIODIC MAINTENANCE AND ADJUSTMENT 8. Connect the speedometer cable. EAU25080 3. Push the wheel forward, and then Rear wheel remove the drive chain from the rear sprocket. EAU25262 To remove the rear wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over.
However, should your motorcycle 3. Install the axle nut, and then lower require any repair, take it to a Yamaha the rear wheel so that it is on the dealer, whose skilled technicians have ground.
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10771 NOTICE advice on what products to use be- used.
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MOTORCYCLE CARE AND STORAGE contact with strong or abrasive washing. since it increases the corrosive cleaning products, solvent or action of the salt. [ECA10791] thinner, fuel (gasoline), rust re- 2. Apply a corrosion protection spray After normal use movers or inhibitors, brake flu- on all metal, including chrome- and Remove dirt with warm water, a mild id, antifreeze or electrolyte.
Always store your motorcycle in a cool, EWA11131 WARNING dry place and, if necessary, protect it Consult a Yamaha dealer for advice on against dust with a porous cover. Contaminants on the brakes or tires what products to use. ECA10810 can cause loss of control.
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MOTORCYCLE CARE AND STORAGE “OFF”. make sure to ground the than 0 °C (30 °F) or more than 30 3. Drain the carburetor float chamber spark plug electrodes while °C (90 °F)]. For more information by loosening the drain bolt; this will turning engine on storing the battery, see page...
SPECIFICATIONS EAU2633P Lubrication system: Fuel reserve amount: Wet sump 2.0 L (0.53 US gal, 0.44 Imp.gal) Engine oil: Carburetor: Dimensions: Type: Manufacturer: Overall length: SAE 10W-30, SAE 10W-40, SAE 15W-40, TEIKEI 2195 mm (86.4 in) Type × quantity: SAE 20W-40 or SAE 20W-50 Overall width: Y30P x 1 835 mm (32.9 in)
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SPECIFICATIONS 2nd: Loading: Rim size: 29/16 (1.813) 18x2.15 Maximum load: 3rd: Front brake: 180 kg (397 lb) 30/22 (1.364) * (Total weight of rider, passenger, cargo Type: 4th: and accessories) Single disc brake 27/25 (1.080) Tire air pressure (measured on cold Operation: 5th: Right hand operation...
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SPECIFICATIONS Charging system: AC magneto Battery: Model: GT7B-4 Voltage, capacity: 12 V, 6.5 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55.0 W × 1 Tail/brake light: 12 V, 5.0 W/21.0 W × 1 Front turn signal light: 12 V, 21.0 W ×...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
Record the information on this label in The use of the vehicle after such the space provided. This information device or element of design has will be needed when ordering spare been removed or rendered inoper- parts from a Yamaha dealer. ative by any person. 10-2...
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INDEX Fuel............4-5 Pre-operation check list......5-2 Fuel cock ...........4-7 Air filter element, cleaning....... 7-11 Fuel consumption, tips for reducing...6-3 Rear brake light switch, adjusting.... 7-18 Fuel tank breather hose......4-6 Battery............. 7-25 Fuel tank cap ..........4-5 Brake and clutch levers, checking and Safety information ........