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Bosch REXROTH IndraLogic VEP 5 Series Operating Instructions Manual

Bosch REXROTH IndraLogic VEP 5 Series Operating Instructions Manual

Embedded terminals with profibus dp master
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The Drive & Control Company
IndraLogic
VEP xx.5
Embedded Terminals with Profibus DP Master
Operating Instructions
Edition 01
R911373657

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Table of Contents
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Summary of Contents for Bosch REXROTH IndraLogic VEP 5 Series

  • Page 1 The Drive & Control Company IndraLogic VEP xx.5 Embedded Terminals with Profibus DP Master Operating Instructions Edition 01 R911373657...
  • Page 2 © Bosch Rexroth AG 2015 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro- duced or given to third parties without its consent.
  • Page 3: Table Of Contents

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Table of Contents Table of Contents Page About this documentation..............Product identification and scope of delivery......... 2 Product identification................2 2.1.1 Type plate on the device................ 2.1.2 Electronic type plate................3 Scope of delivery...................
  • Page 4 Bosch Rexroth AG Embedded Terminals with Profibus DP Master Table of Contents Page Connector panels................. 13 USB interfaces XUSB................Ethernet interfaces X7E1, X7E2 and XETH1......... 14 24 V DC voltage supply X1S..............14 Slot for Compact Flash Card XCF1 and XCF2........15 Field bus module.................
  • Page 5 Embedded Terminals with Profibus DP Bosch Rexroth AG Master Table of Contents Page Error causes and troubleshooting............32 Maintenance..................14.1 Cleaning....................33 14.2 Display ....................14.3 Regular maintenance tasks..............14.4 Lithium battery..................Ordering information................15.1 Accessories and spare parts..............34 15.2...
  • Page 6 Bosch Rexroth AG Embedded Terminals with Profibus DP Master DOK-CONTRL -VEP*XX.5***-IT01-EN-P...
  • Page 7: About This Documentation

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master About this documentation 1 About this documentation Overview on target groups and product phases In the following illustration, the framed activities, product phases and target groups refer to the present documentation.
  • Page 8: Product Identification And Scope Of Delivery

    Please email your feedback on the documentations to Feed- back.Documentation@boschrexroth.de. Directly insert comments in the elec- tronic PDF document and send the PDF file to Bosch Rexroth. 2 Product identification and scope of delivery 2.1 Product identification 2.1.1 Type plate on the device...
  • Page 9: Electronic Type Plate

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Use of the safety instructions 16 Company address Fig. 2-1: Exemplary type plates 2.1.2 Electronic type plate The device is provided with an electronic type plate. The following data is stored...
  • Page 10: Explaining Signal Words And Safety Alert Symbol

    Bosch Rexroth AG Embedded Terminals with Profibus DP Master Use of the safety instructions Consequences and Safety alert symbol source of danger Signal word Burns and chemical burns due to wrong CAUTION battery treatment! Do not open the batteries and do not heat them over 80 °C.
  • Page 11: Symbols Used

    Prior to the installation and commissioning of the device, refer to the device documentation. krax 4 Intended use The Bosch Rexroth Embedded Terminals are PC based machine operator termi- nals. Depending on the respective configuration they can also perform control functions. The products are designed for use in industrial environments. NOTICE...
  • Page 12: Spare Parts, Accessories And Wear Parts

    Bosch Rexroth AG Embedded Terminals with Profibus DP Master Spare parts, accessories and wear parts Areas of application of the Embedded Terminals are: Handling systems and assembly systems ● Food processing machinery and packaging machines ● Printing machines and paper converting machines ●...
  • Page 13: Ambient Conditions

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Ambient conditions 3 V lithium battery The service life of the lithium battery is approx. five years. To replace the battery of other Embedded Terminals (degree of protection IP 20), use the battery specified in chapter 5.3 "Lithium battery"...
  • Page 14: Technical Data

    Bosch Rexroth AG Embedded Terminals with Profibus DP Master Technical data NOTICE Defective product due to gases jeopardizing functions Due to the risk of corrosion, avoid sulphurous gases (e.g. sulphur dioxide (SO and hydrogen suphide (H S)). The product is not resistant against these gases.
  • Page 15: Weight

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Technical data Degree of protection, front IP 65 acc. to DIN 40 050, IEC 529 panel Front type 1 acc. to NEMA (UL) for USB connection on the front panel IP 65 (not on all variants)
  • Page 16: Standards

    Bosch Rexroth AG Embedded Terminals with Profibus DP Master Standards Operating voltage AC/DC 42 V Operating current AC/DC 100 mA Max. switching capacity 250 mW B10d value RAFIX 22 FS Electrics: B10d = 5,000,000 (acc. to the manufacturer) Assumption: B10d = 5 × B10d Exclusion of failure at <...
  • Page 17: Ce Marking

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Standards IEC 60947-5-1/5 (Requirements for control circuit devices, requirements for ● E-STOP devices) ISO 13850 (Safety of machinery - E-STOP - Principles for design) ● Technical data and B10d value of the E-STOP button are specified in chapter 7.3...
  • Page 18: Interfaces

    Bosch Rexroth AG Embedded Terminals with Profibus DP Master Interfaces UL file no. E210730 However, there can be combinations or extension stages with a limited or miss- ing certification. Thus, verify the registration according to the UL marking on the device.
  • Page 19: Connector Panels

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Interfaces 9.2 Connector panels Connector panel of the VEP30.5EFU... device Fig. 9-1: Connector panel of the VEP30.5EFU... devices (sample illustration) Connector panel of the VEP30.5DPU... device Fig. 9-2: Connector panel of the VEP30.5DPU... devices 9.3 USB interfaces XUSB...
  • Page 20: Ethernet Interfaces X7E1, X7E2 And Xeth1

    Bosch Rexroth AG Embedded Terminals with Profibus DP Master Interfaces Not all USB devices are detected. The operating system does not support all USB devices. Devices that require a special USB driver, which is not integrated in the system, cannot be operated at the USB interfaces.
  • Page 21: Slot For Compact Flash Card Xcf1 And Xcf2

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Interfaces X1S, 5-pin (Advanced devices) Function Description 0 V voltage supply 24 V 24 V voltage supply 24 V UPS 24 V UPS to connect an external RDY1 Ready contact 1...
  • Page 22: Field Bus Module

    Bosch Rexroth AG Embedded Terminals with Profibus DP Master Interfaces If only one Compact Flash card is used in a device, this Compact Flash card has to be plugged into the "XCF1" slot (master). NOTICE Reduced performance and damage to files or file system if different or non-released Compact Flash cards are used.
  • Page 23: Ethernet Field Bus Interface X7E3, X7E4

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Interfaces the RDY LED starts flashing and the processing of the program is stopped. Fur- ther meanings of the display during the initialization are listed in the following overview. LED BUS (red)
  • Page 24: Mounting, Demounting And Electric Installation

    Bosch Rexroth AG Embedded Terminals with Profibus DP Master Mounting, demounting and electric installation 10 Mounting, demounting and electric installation 10.1 Housing dimensions 10.1.1 Front view Fig. 10-1: Front view Device ① Height (mm) ② Width (mm) Display size VEP 30.5EFU...
  • Page 25: Mounting Embedded Terminals - Installation Notes

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Mounting, demounting and electric installation Fig. 10-3: Top view VEP 30.5DPU 10.2 Mounting Embedded Terminals – Installation notes Avoid mounting locations exposed to direct UV or sunlight, as the screen ●...
  • Page 26 Bosch Rexroth AG Embedded Terminals with Profibus DP Master Mounting, demounting and electric installation To create a mounting cut-out and to install the Embedded Terminal, proceed as follows: 1. Create a mounting cut-out with the corresponding number of holes with a diameter of 4 mm, refer to fig.
  • Page 27: Mounting Dimensions Of The Vep 30.5Efu

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Mounting, demounting and electric installation Thread Tightening torque 1.4 Nm 2.8 Nm Tab. 10-2: Tightening torques 10.3.2 Mounting dimensions of the VEP 30.5EFU 135.5 135.5 ① Drilled hole for the mounting bolts, bore diameter of 5 mm ②...
  • Page 28 Bosch Rexroth AG Embedded Terminals with Profibus DP Master Mounting, demounting and electric installation NOTICE Loss of IP degree of protection due to damaged or wrongly mounted or not sufficiently fastened covers. Ensure that the sealing of the cover is not damaged. Mount the cover properly.
  • Page 29: Mounting At Standardized Vesa Support Arm

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Mounting, demounting and electric installation Fastening the cover 1. Check that the seal of the cover is not damaged. 2. Position the cover properly and fasten the screws with the corresponding tightening torque (refer to tab.
  • Page 30: Vesa Support Arm

    Bosch Rexroth AG Embedded Terminals with Profibus DP Master Mounting, demounting and electric installation ① VESA attachment with four M4 threaded bolts (75 mm × 75 mm) ② Cable bushings, appropriate for ready-made cables Fig. 10-7: Position of VESA fastening screws and cable bushings 10.4.2 VESA support arm...
  • Page 31: Commissioning

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Commissioning That results in the greatest absolute value of 30.2 V as upper voltage limit. The lowest absolute value of 18.5 V is the lower voltage limit. 24 V DC cabling...
  • Page 32: Device Description

    Bosch Rexroth AG Embedded Terminals with Profibus DP Master Device description 12 Device description ① ③ USB connection Display ② ④ LEDs for operating and error dis- Keypad playchapter 12.2.1 "Operating and error display" on page 26 Fig. 12-1: Front of the VEP devices USB interface on the front panel The USB interface complies with the USB standard 2.0.
  • Page 33: Display Resolution

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Device description beled LEDs or illuminated symbols. The meaning of the display elements and ac- tions in the event of failures are listed in the following table. Symbol or LED Display...
  • Page 34: Touch Screen

    Bosch Rexroth AG Embedded Terminals with Profibus DP Master Device description 12.3 Touch screen Short touches of the touch screen are interpreted as "left click". For a "right mouse click", touch the touch screen at the corresponding position for approx. 2 seconds.
  • Page 35: Keypad Connection Scheme

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Device description Fig. 12-3: Keypad 12.4.3 Keypad connection scheme LED4 LED2 emergency stop Fig. 12-4: Connection scheme of the keypad The maximum load for each contact must not exceed 500 mA.
  • Page 36: Pin Assignment Of The Keypad

    Bosch Rexroth AG Embedded Terminals with Profibus DP Master Device description WARNING Death or serious injury caused by wrong han- dling! The E-STOP button can be used as operating element in an E-STOP circuit ● The E-STOP circuit has to be designed by the machine manufacturer ●...
  • Page 37 Embedded Terminals with Profibus DP Bosch Rexroth AG Master Device description NOTICE Destruction of screw terminals, insufficient con- tact and loss of UL/CSA certificiation if no cop- per wire is used and/or wrong tightening tor- que. For terminal connectors use copper wire only. Tighten the screws of the screw terminals with a torque of 2.25 lb in (0.25 Nm).
  • Page 38: Error Causes And Troubleshooting

    Bosch Rexroth AG Embedded Terminals with Profibus DP Master Maintenance 13 Error causes and troubleshooting Errors Actions for troubleshooting Reduced performance Ensure that the load of the Compact Flash cards does not exceed 70% Reduced performance and damage to files or the...
  • Page 39: Cleaning

    14.2 Display A fading backlight causes a progressive deterioration of the readability of the LCD requiring a backlight replacement. For further information, please contact the Bosch Rexroth Service (see chapter 17 "Service and support" on page 37).
  • Page 40: Ordering Information

    Bosch Rexroth AG Embedded Terminals with Profibus DP Master Ordering information Position of the battery ① The battery case of the devices is located at the side Fig. 14-1: Position of the battery case Exchanging the battery Use only the battery specified in chapter 5.3 "Lithium battery"...
  • Page 41: Type Code Vep

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Ordering information 15.2 Type code VEP 30.5 x x x x x x x x x x x x x x x x x x x x x x x x x x x...
  • Page 42: Disposal

    Bosch Rexroth AG Embedded Terminals with Profibus DP Master Disposal 16 Disposal 16.1 General Information Dispose of the products according to the respective national standard. 16.2 Take-Back Our products can be returned to our premises free of charge for disposal. How- ever, the products must be free of impurities like oil, grease or other impurities.
  • Page 43: Service And Support

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Service and support 17 Service and support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries. You can contact us 24/7.
  • Page 44 Bosch Rexroth AG Embedded Terminals with Profibus DP Master 38/41 DOK-CONTRL -VEP*XX.5***-IT01-EN-P...
  • Page 45: Index

    Embedded Terminals with Profibus DP Bosch Rexroth AG Master Index Index 0 … 9 24 V DC cabling......25 E-STOP 24 V DC voltage supply....14 Connection......29 24 V power supply unit..... 6, 24 E-STOP button........ 9 Standards........ 10 Electric connection.......
  • Page 46 Bosch Rexroth AG Embedded Terminals with Profibus DP Master Index Symbols used......... 5 System presentation..... 26 LED..........27 LEDs..........27 Light-emitting diodes....27 Lithium battery......6, 33 Target groups........1 Technical data......... 8 24 V power supply unit.... 24 Front panel........ 8 Maintenance.........
  • Page 47 Embedded Terminals with Profibus DP Bosch Rexroth AG Master Notes...
  • Page 48 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911373657* R911373657 DOK-CONTRL -VEP*XX.5***-IT01-EN-P...

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Rexroth indralogic vep 30.5

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