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Yamaha TW200T1 Owner's Manual
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Yamaha TW200T1 Owner's Manual

Yamaha TW200T1 Owner's Manual

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OWNER'S MANUAL
TW200T1
TW200T1C
5FY-28199-17
LIT-11626-18-27

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Summary of Contents for Yamaha TW200T1

  • Page 1 OWNER’S MANUAL TW200T1 TW200T1C 5FY-28199-17 LIT-11626-18-27...
  • Page 3 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the...
  • Page 4 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE TW200T1/TW200T1(C) OWNER’S MANUAL ©2004 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 PRE-OPERATION CHECKS ....4-1 Adjusting the valve clearance ..6-17 Location of important labels .....1-5 Pre-operation check list ....4-2 Tires ..........6-17 Spoke wheels ....... 6-19 DESCRIPTION ........2-1 OPERATION AND IMPORTANT Accessories and replacement Left view ...........2-1 RIDING POINTS........
  • Page 7 TABLE OF CONTENTS Checking the front fork ....6-30 YAMAHA MOTOR CORPORATION, Checking the steering ....6-30 U.S.A. STREET AND ENDURO Checking the wheel bearings ..6-31 MOTORCYCLE LIMITED Battery ...........6-31 WARRANTY ........ 9-7 Replacing the fuse ......6-34 YAMAHA EXTENDED SERVICE Replacing the headlight bulb ..6-34 (Y.E.S.) ........

  • Page 8: Safety Information

    SAFETY INFORMATION SARY BY MECHANICAL CONDI- Ride where other motorists can EAU10310 MOTORCYCLES SINGLE TIONS. see you. Avoid riding in another TRACK VEHICLES. THEIR SAFE Safe riding motorist’s blind spot. USE AND OPERATION ARE DEPEN- Always make pre-operation Many accidents involve inexperi- DENT UPON THE USE OF PROPER checks.
  • Page 9 Modifications made to this motorcycle never travel faster than warrant- single most critical factor in the preven- not approved by Yamaha, or the re- ed by road and traffic conditions. tion or reduction of head injuries. moval of original equipment, may ren- Always signal before turning or Always wear an approved helmet.
  • Page 10 If accessories 179 kg (395 lb) (CAL) 180 kg (397 lb) this motorcycle. Since Yamaha cannot are added to the handlebar or (U49). When loading within this weight test all other accessories that may be...
  • Page 11 SAFETY INFORMATION motorcycle’s electrical system an cle, note the following: eyes, see your doctor immediate- electric failure could result, which The engine and exhaust system ly. If any gasoline spills on your could cause a dangerous loss of may be hot, therefore, park the skin or clothing, immediately wash lights or engine power.

  • Page 12: Location Of Important Labels

    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
  • Page 13 SAFETY INFORMATION WARNING WARNING BEFORE YOU OPERATE THIS VEHICLE, READ Improper loading can cause loss of control. THE OWNER’S MANUAL AND ALL LABELS. Read owner’s manual for proper loading. ALWAYS WEAR AN APPROVED MOTORCYCLE 3JJ—28446—A1 HELMET, eye protection, and protective clothing. 5GK-2118K-00 WARNING CAUTION...

  • Page 14: Description

    DESCRIPTION EAU10410 Left view 1. Fuel tank cap (page 3-5) 2. Fuel cock (page 3-7) 3. Helmet holder (page 3-9) 4. Luggage strap holder (page 3-10) 5. Drive chain slack adjusting plate 6. Air filter element (page 6-14) 7. Starter (choke) knob (page 3-8) 8.

  • Page 15: Right View

    DESCRIPTION EAU10420 Right view 1. Carrier (page 3-9) 2. Battery (page 6-31) 3. Engine oil level check window (page 6-11) 4. Brake pedal (page 3-5) 5. Owner’s tool kit (page 6-1) 6. Fuse (page 6-34) 7. Luggage strap holder (page 3-10) 8.

  • Page 16: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-4) 9. Fuel tank cap (page 3-5) 2. Left handlebar switches (page 3-3) 3. Speedometer unit (page 3-2) 4. Main switch/steering lock (page 3-1) 5. Indicator lights (page 3-2) 6. Right handlebar switches (page 3-3) 7.

  • Page 17: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU10460 EAU10710 Main switch/steering lock LOCK Insert the key and turn it to “OFF”. The steering is locked, and all electrical EWA10070 systems are off. The key can be re- WARNING moved. Never turn the key to “LOCK”...

  • Page 18: Indicator Lights

    INSTRUMENT AND CONTROL FUNCTIONS EAU10980 EAU11080 EAU11630 Indicator lights High beam indicator light “ ” Speedometer unit This indicator light comes on when the high beam of the headlight is switched 1. Speedometer 1. Turn signal indicator light “ ” 2.

  • Page 19: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS Right EAU12343 EAU12500 Handlebar switches Horn switch “ ” Press this switch to sound the horn. Left EAU12660 Engine stop switch “ ” Set this switch to “ ” before starting the engine. Set this switch to “ ”...

  • Page 20: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left The shift pedal is located on the left The brake lever is located at the right handlebar grip.

  • Page 21: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU32280 NOTE: Brake pedal Fuel tank cap The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10120 WARNING Make sure that the fuel tank cap is...

  • Page 22: Fuel

    Fuel tank capacity: 7.0 L (1.85 US gal) (1.54 Imp.gal) containing methanol is not recom- Fuel reserve amount: mended by Yamaha because it can 1.7 L (0.45 US gal) (0.37 Imp.gal) cause damage to the fuel system or ve- ECA11400 hicle performance problems.

  • Page 23: Fuel Cock

    INSTRUMENT AND CONTROL FUNCTIONS fuel while riding, move the lever to this EAU13560 Fuel cock position. Fill the tank at the first oppor- The fuel cock supplies fuel from the tunity. Be sure to set the lever back to tank to the carburetor while filtering it al- “ON”...

  • Page 24: Starter (Choke) Knob "1

    INSTRUMENT AND CONTROL FUNCTIONS EAU13600 EAU13970 Starter (choke) knob “ ” Seat To remove the seat 1. Remove the bolts, and then pull the seat off. 1. Projection 2. Seat holder 1. Starter (choke) knob “ ” 2. Place the seat in the original posi- (×2) Starting a cold engine requires a richer tion, and then tighten the bolts.

  • Page 25: Helmet Holder

    Always have a Yamaha dealer service the shock absorber.

  • Page 26: Luggage Strap Holders

    EAU15170 EAU15300 Luggage strap holders Sidestand below and have a Yamaha dealer re- The sidestand is located on the left side pair it if it does not function proper- (×2) of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.

  • Page 27: Ignition Circuit Cut-Off System

    Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-11...
  • Page 28 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 29: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 30: Pre-Operation Check List

    Adjust if necessary. Make sure that operation is smooth. Check cable free play. Throttle grip 6-16, 6-28 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 6-28...
  • Page 31 Instruments, lights, signals Check operation. — and switches Correct if necessary. Check operation of ignition circuit cut-off system. Sidestand switch 3-10 If system is defective, have Yamaha dealer check vehicle. Check fluid level. Battery 6-31 Fill with distilled water if necessary.

  • Page 32: Operation And Important Riding Points

    In order for the ignition circuit cut-off with all operating controls and should be on, otherwise have a system to enable starting, one of the Yamaha dealer check the electrical cir- their functions before riding. following conditions must be met: Consult a Yamaha dealer re- cuit.

  • Page 33: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS off. Never accelerate hard when the EAU16640 EAU16671 Starting a warm engine Shifting engine is cold! Follow the same procedure as for start- 7. When the engine is warm, turn the ing a cold engine with the exception starter (choke) off.
  • Page 34 OPERATION AND IMPORTANT RIDING POINTS 3. Open the throttle gradually, and at about to stall or runs very roughly, ECA10260 CAUTION: the same time, release the clutch pull the clutch lever in and use the Even with the transmission in lever slowly.

  • Page 35: Engine Break-In

    1600 km (1000 mi). The various parts in Yamaha dealer check the vehi- ans or children are not likely to the engine wear and polish themselves cle.

  • Page 36: Periodic Maintenance And Minor Repair

    If you are not familiar with mainte- TO EMISSIONS CONTROL ARE owner’s tool kit are intended to assist nance work, have a Yamaha dealer GROUPED SEPARATELY. THESE you in the performance of preventive do it for you.
  • Page 37 PERIODIC MAINTENANCE AND MINOR REPAIR a Yamaha dealer perform it for you. EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.

  • Page 38: Periodic Maintenance Chart For The Emission Control System

    Replace gasket(s) if neces- sary. Evaporative emis- Check control system for dam- √ √ sion control system age. (For California only) Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 39: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU32161 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months...
  • Page 40 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
  • Page 41 Engine oil filter ele- √ √ √ Clean. ment √ √ √ Engine oil strainer Clean. Apply Yamaha chain and cable Control and meter √ √ √ √ √ √ 23 * lube or engine oil 10W-30 thor- cables oughly.
  • Page 42 Lubricate the throttle grip housing and cable. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months.

  • Page 43: Removing And Installing The Cowling And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR To install the cowling EAU18721 Removing and installing the Place the cowling in the original posi- cowling and panels tion, and then install the screw. The cowling and panels shown need to be removed to perform some of the EAU32451 Panel A maintenance jobs described in this...

  • Page 44: Checking The Spark Plug

    PERIODIC MAINTENANCE AND MINOR REPAIR To install the panel EAU19602 Checking the spark plug Place the panel in the original position. The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte-...
  • Page 45 Do not attempt to diagnose such problems yourself. Instead, have a Spark plug gap: 0.6–0.7 mm (0.024–0.028 in) Yamaha dealer check the vehicle. 2. Clean the surface of the spark plug 2. Check the spark plug for electrode gasket and its mating surface, and...

  • Page 46: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19671 EAU19792 NOTE: Canister (for California only) Engine filter The engine oil should be between the element minimum and maximum level marks. The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment cleaned at the intervals specified in the periodic maintenance and lubri-...
  • Page 47 PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the engine oil filler cap bolt, O-ring, compression and drain bolt to drain the oil from spring, and oil strainer will fall out. the crankcase. Take care not to lose these parts. (×2) 1.
  • Page 48 PERIODIC MAINTENANCE AND MINOR REPAIR 7. Check the O-ring for damage and to the specified torque. II” or higher. replace it if necessary. Make sure that no foreign mate- Tightening torque: 8. Clean the oil filter element with sol- rial enters the crankcase. Engine oil drain bolt: vent, and then install it.

  • Page 49: Cleaning The Air Filter Element And Check Hose

    Clean the air filter element more fre- Recommended oil: quently if you are riding in unusually Yamaha foam air filter oil or other wet or dusty areas. In addition, the air quality air filter oil filter check hose must be frequently 6.

  • Page 50: Cleaning The Spark Arrester

    PERIODIC MAINTENANCE AND MINOR REPAIR To clean the air filter check hose EAU21233 Cleaning the spark arrester 1. Check the hose at the bottom of The spark arrester should be cleaned the air filter case for accumulated at the intervals specified in the Periodic dirt or water.

  • Page 51: Adjusting The Carburetor

    1. Throttle cable free play The throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a Yamaha dealer adjust it. 6-16...

  • Page 52: Adjusting The Valve Clearance

    Rear: from occurring, the valve clearance the specified tires. 125 kPa (18 psi) (1.25 kgf/cm must be adjusted by a Yamaha dealer Tire air pressure 90–179 kg (198–395 lb) (CAL) The tire air pressure should be checked at the intervals specified in the periodic 90–180 kg (198–397 lb) (U49) :...
  • Page 53 OVERLOAD YOUR MOTORCYCLE. nail or glass fragments in it, or if the Front tire: Size: Make sure the total weight of the sidewall is cracked, have a Yamaha 130/80-18M/C 66P cargo, rider, passenger, and acces- dealer replace the tire immediately. Manufacturer/model: sories (fairing, saddlebags, etc.

  • Page 54: Spoke Wheels

    If any dam- this model, and they must be se- age is found, have a Yamaha curely mounted to maintain the in- dealer replace the wheel. Do not herent stability of the original attempt even the smallest repair to design.

  • Page 55: Adjusting The Clutch Lever Free Play

    EAU22041 NOTE: Adjusting the clutch lever free been approved by Yamaha. If the specified clutch lever free play play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows.

  • Page 56: Adjusting The Brake Lever Free Play

    A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hy- draulic system, have a Yamaha dealer bleed the system before 1. Locknut 2. Adjusting bolt operating the motorcycle.

  • Page 57: Adjusting The Brake Pedal Position And Free Play

    WARNING 2. Adjusting bolt direction (a). To decrease the brake It is advisable to have a Yamaha 3. Brake pedal position pedal free play, turn the adjusting nut in dealer make these adjustments.

  • Page 58: Adjusting The Rear Brake Light Switch

    If proper adjustment cannot be on just before braking takes effect. If obtained as described, have a necessary, adjust the brake light switch Yamaha dealer make this ad- 1. Brake pad wear indicator groove as follows. justment. Each front brake pad is provided with...

  • Page 59: Checking The Front Brake Fluid Level

    EAU32343 Checking the front brake fluid peared, have a Yamaha dealer replace level the brake pads as a set. Insufficient brake fluid may allow air to enter the brake system, possibly caus-...

  • Page 60: Changing The Brake Fluid

    EAU22720 Changing the brake fluid ter cylinder is level by turning the brake fluid level goes down sud- Have a Yamaha dealer change the handlebars. denly, have a Yamaha dealer brake fluid at the intervals specified in Use only the recommended quality check the cause.

  • Page 61: Drive Chain Slack

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. EAU22770 To check the drive chain slack 1. Place the motorcycle on a level surface and hold it in an upright po- 1.

  • Page 62: Lubricating The Drive Chain

    (See page 6-22.) NOTE: For a thorough cleaning, have a EWA10660 WARNING Yamaha dealer remove the drive chain After adjusting the brake pedal free and soak it in solvent. play, check the operation of the 2. Spray Yamaha Chain and Cable brake light.

  • Page 63: Checking And Lubricating The Cables

    If a cable is damaged periodic maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube The operation of the brake and shift...

  • Page 64: Checking And Lubricating The Brake And Clutch Levers

    Recommended lubricant: EWA10730 Lithium-soap-based grease WARNING Recommended lubricant: (all-purpose grease) Lithium-soap-based grease If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 6-29...

  • Page 65: Checking The Front Fork

    Securely support the vehicle so that have a Yamaha dealer check or re- To check the operation there is no danger of it falling over. 1. Place the vehicle on a level sur- pair it.

  • Page 66: Checking The Wheel Bearings

    Yamaha dealer check tervals specified in the periodic mainte- the wheel bearings. nance and lubrication chart.
  • Page 67 PERIODIC MAINTENANCE AND MINOR REPAIR lowing FIRST AID. EXTERNAL: Flush with plenty of water. INTERNAL: Drink large quan- tities of water or milk and im- mediately call a physician. EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hy- 1.
  • Page 68 PERIODIC MAINTENANCE AND MINOR REPAIR battery band onto the holder. battery lead to the battery’s posi- such a way that the frame is ex- 8. Connect the breather hose to the tive (+) terminal. posed to electrolyte or gas expelled battery and make sure that it is 10.

  • Page 69: Replacing The Fuse

    4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. (×2) 1. Bolt 3. Disconnect the headlight coupler, 1.
  • Page 70 PERIODIC MAINTENANCE AND MINOR REPAIR fected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al- cohol or thinner. 1. Headlight coupler 1. Headlight bulb holder 2. Headlight bulb cover EWA10790 WARNING 4. Remove the headlight bulb holder Headlight bulbs get very hot.

  • Page 71: Replacing The Tail/Brake Light Bulb

    (×2) 8. Install the cowling. 1. Tail/brake light bulb 9. Have a Yamaha dealer adjust the 3. Insert a new bulb into the socket, headlight beam if necessary. push it in, and then turn it clock- wise until it stops.

  • Page 72: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24201 EAU24350 ECA11190 Replacing a turn signal light Supporting the motorcycle CAUTION: bulb Since this model is not equipped with a Do not overtighten the screw, other- centerstand, follow these precautions 1. Remove the turn signal light lens wise the lens may break.

  • Page 73: Front Wheel

    To remove the front wheel the wheel. EWA10820 WARNING ECA11070 CAUTION: It is advisable to have a Yamaha Do not apply the brake after the dealer service the wheel. wheel has been removed together Securely support the motorcy- with the brake disc, otherwise the cle so that there is no danger of brake pads will be forced shut.

  • Page 74: Rear Wheel

    EWA10820 WARNING ing the brake disc and that the slot in It is advisable to have a Yamaha the speedometer gear unit fits over the dealer service the wheel. retainer on the fork leg.
  • Page 75 PERIODIC MAINTENANCE AND MINOR REPAIR 7. Remove the wheel. the rear wheel so that it is on the ground. EAU25761 4. Tighten the axle nut to the speci- To install the rear wheel fied torque. 1. Insert the wheel axle from the left-hand side.

  • Page 76: Troubleshooting

    However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 77: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 78: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE brush, but never apply such prod- sponges which have been in EAU26000 Care ucts onto seals, gaskets, sprock- contact with strong or abrasive While the open design of a motorcycle ets, the drive chain and wheel cleaning products, solvent or reveals the attractiveness of the tech- axles.
  • Page 79 MOTORCYCLE CARE AND STORAGE any marks. If the windshield is ter and a mild detergent, after the tection spray metal, scratched, use a quality plastic engine has cooled down. including chrome- and nickel-plat- polishing compound after ECA10790 ed, surfaces. CAUTION: washing.

  • Page 80: Storage

    NOTE: tect the cylinder, piston rings, etc. wet, will allow water and humid- Consult a Yamaha dealer for advice on from corrosion. ity to seep in and cause rust. what products to use.
  • Page 81 MOTORCYCLE CARE AND STORAGE from the spark plug, and then place and charge it once a month. install the spark plug and the Do not store the battery in an ex- spark plug cap. cessively cold or warm place EWA10950 [less than 0 °C (30 °F) or more WARNING than 30 °C (90 °F)].

  • Page 82: Specifications

    SPECIFICATIONS Carburetor: EAU26337 Lubrication system: Dimensions: Wet sump Manufacturer: Engine oil: Overall length: TEIKEI 2090 mm (82.3 in) Type: Type x quantity: Overall width: YAMALUBE 4, SAE10W30 or SAE20W40 MV28 x 1 820 mm (32.3 in) Spark plug(s): 0° 10° 30° 50° 70° 90° 110° 130°F Overall height: Manufacturer/model:...
  • Page 83 SPECIFICATIONS Tire air pressure (measured on cold Rear brake: 3rd: 29/22 (1.318) tires): Type: 4th: Drum brake Loading condition: 26/25 (1.040) Operation: 0–90 kg (0–198 lb) 5th: Right foot operation Front: 23/28 (0.821) Front suspension: 125 kPa (18 psi) (1.25 kgf/cm Chassis: Rear: Type:...
  • Page 84 SPECIFICATIONS Bulb voltage, wattage x quantity: Headlight: 12 V, 60 W/55.0 W × 1 Tail/brake light: 12 V, 8.0/27.0 W × 1 Front turn signal/position light: 12 V, 27 W/8.0 W × 2 Rear turn signal light: 12 V, 27.0 W × 2 Meter lighting: 12 V, 3.4 W ×...

  • Page 85: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 86 EAU26460 Model label 1. Model label The model label is affixed to the loca- tion shown. Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer.

  • Page 87: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 88: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 89: Maintenance Record

    CONSUMER INFORMATION EAU26611 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 90 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 25000 mi (41000 km) or 48 months 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months...

  • Page 91: Yamaha Motor Corporation, U.s.a. Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...
  • Page 92 CONSUMER INFORMATION...

  • Page 93: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 94 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 95 INDEX Accessories and replacement parts ..6-19 Engine break-in ......... 5-4 Neutral indicator light ........ 3-2 Air filter element and check hose, Engine oil and oil filter element ....6-11 Noise regulation ........9-4 cleaning ..........6-14 Engine, starting a warm......5-2 Engine stop switch ........
  • Page 96 INDEX Tires ............6-17 Tool kit ............6-1 Troubleshooting ........6-41 Troubleshooting chart ......6-42 Turn signal indicator light ......3-2 Turn signal light bulb, replacing ....6-37 Turn signal switch ........3-3 Valve clearance, adjusting ...... 6-17 Vehicle identification number ....9-1 Warranty, extended........
  • Page 97 YAMAHA MOTOR CO., LTD. PRINTED IN JAPAN PRINTED IN JAPAN PRINTED ON RECYCLED PAPER 2004.6–0.8×1 ! 2002·5–0.6×1(E)

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