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Read this manual carefully before operating this vehicle.
OWNER'S MANUAL
TW200Z
TW200ZC
LIT-11626-23-38
10D-28199-13

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Summary of Contents for Yamaha TW200Z

  • Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL TW200Z TW200ZC LIT-11626-23-38 10D-28199-13...
  • Page 2 EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
  • Page 4: Important Manual Information

    IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10193 TW200Z/TW200ZC OWNER’S MANUAL ©2009 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2009 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
  • Page 6: Table Of Contents

    TABLE OF CONTENTS LOCATION OF IMPORTANT FOR YOUR SAFETY – Checking the throttle cable LABELS ..........1-1 PRE-OPERATION CHECKS ..... 5-1 free play ........7-16 Valve clearance ......7-17 SAFETY INFORMATION ....2-1 OPERATION AND IMPORTANT Tires ..........7-17 RIDING POINTS......... 6-1 Spoke wheels ......
  • Page 7 TABLE OF CONTENTS Checking the front fork ....7-28 YAMAHA MOTOR Checking the steering ....7-29 CORPORATION, U.S.A. Checking the wheel bearings ..7-29 STREET AND ENDURO Battery .......... 7-30 MOTORCYCLE LIMITED Replacing the fuse ......7-32 WARRANTY ......10-7 Replacing the headlight bulb ..
  • Page 8: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
  • Page 9 LOCATION OF IMPORTANT LABELS WARNING LOAD LIMIT BEFORE YOU OPERATE THIS VEHICLE, READ 3 kg {7 lbs} THE OWNER’S MANUAL AND ALL LABELS. 3TB-24877-A0 ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing. 5GK-2118K-00 2 California only WARNING This unit contains high pressure nitrogen gas.
  • Page 10 LOCATION OF IMPORTANT LABELS...
  • Page 11 LOCATION OF IMPORTANT LABELS Read owner’s manual before servicing battery. Electrolyte will damage metal parts or paint. If electrolyte spills, wash area with fresh water immediately. Be sure to connect breather hose after installing battery. 10D-2815N-00...
  • Page 12: Safety Information

    SAFETY INFORMATION EAU10313 Safe Riding Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
  • Page 13 SAFETY INFORMATION Always obey the speed limit and juries. The use of a safety helmet is the bon monoxide can cause headaches, never travel faster than warrant- single most critical factor in the preven- dizziness, drowsiness, nausea, confu- ed by road and traffic conditions. tion or reduction of head injuries.
  • Page 14 Yamaha accessories, which are avail- the possibility of an accident, use ex- to minimize imbalance or instabili- able only from a Yamaha dealer, have treme caution when adding cargo or been designed, tested, and approved accessories to your motorcycle. Use Shifting weights can create a sud- by Yamaha for use on your vehicle.
  • Page 15: Specifications

    SAFETY INFORMATION genuine Yamaha accessories, recog- weight distribution or aerody- electric failure could result, which nize that some aftermarket accessories namic changes. If accessories could cause a dangerous loss of or modifications are not suitable be- are added to the handlebar or lights or engine power.
  • Page 16: Description

    DESCRIPTION EAU10410 Left view 1. Fuel tank cap (page 4-5) 8. Shift pedal (page 4-4) 2. Fuel cock (page 4-7) 3. Helmet holder (page 4-9) 4. Luggage strap holder (page 4-10) 5. Drive chain slack adjusting plate (page 7-24) 6. Air filter element (page 7-14) 7.
  • Page 17: Right View

    DESCRIPTION EAU10420 Right view 1. Carrier (page 4-10) 8. Spark arrester (page 7-15) 2. Battery (page 7-30) 3. Engine oil level check window (page 7-11) 4. Brake pedal (page 4-5) 5. Owner’s tool kit (page 7-2) 6. Fuse (page 7-32) 7.
  • Page 18: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 4-4) 8. Throttle grip (page 7-16) 2. Left handlebar switches (page 4-3) 9. Fuel tank cap (page 4-5) 3. Speedometer unit (page 4-2) 4. Main switch/steering lock (page 4-1) 5. Indicator lights (page 4-2) 6.
  • Page 19: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EWA10061 1. Turn the handlebars all the way to Main switch/steering lock WARNING the left or right. Never turn the key to “OFF” or 2. Push the key in from the “OFF” po- “LOCK” while the vehicle is moving. sition, release it, and then turn it to Otherwise the electrical systems will “LOCK”.
  • Page 20: Indicator Lights

    INSTRUMENT AND CONTROL FUNCTIONS EAU10981 EAU11080 EAU11630 Indicator lights High beam indicator light “ ” Speedometer unit This indicator light comes on when the high beam of the headlight is switched 1. Turn signal indicator light “ ” 1. Speedometer 2.
  • Page 21: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU12348 Right EAU12500 Handlebar switches Horn switch “ ” Press this switch to sound the horn. Left EAU12660 Engine stop switch “ ” Set this switch to “ ” before starting the engine. Set this switch to “ ”...
  • Page 22: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left The shift pedal is located on the left The brake lever is located at the right handlebar grip.
  • Page 23: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU32281 Brake pedal Fuel tank cap The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10121 WARNING Make sure that the fuel tank cap is...
  • Page 24: Fuel

    EWA15151 as well as to the exhaust system. WARNING bottom of the filler tube. Because Your Yamaha engine has been de- fuel expands when it heats up, Gasoline is poisonous and can signed to use regular unleaded gaso- heat from the engine or the sun cause injury or death.
  • Page 25: Fuel Cock

    10% (E10). Gas- ohol containing methanol 1. Arrow mark positioned over “ON” recommended by Yamaha because it can cause damage to the fuel system With the lever in this position, fuel flows or vehicle performance problems. FUEL to the carburetor.
  • Page 26: Starter (Choke) Knob

    INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. If you run out of EAU13600 EAU13970 Starter (choke) knob “ ” Seat fuel while riding, move the lever to this position. Fill the tank at the first oppor- To remove the seat tunity.
  • Page 27: Helmet Holder

    Do not dispose of a damaged or causing loss of control and possibly worn-out shock absorber as- an accident. [EWA10161] sembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service.
  • Page 28: Carrier

    Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off. Therefore, check this system regularly as described below and have a Yamaha dealer re- 4-10...
  • Page 29: Ignition Circuit Cut-Off System

    INSTRUMENT AND CONTROL FUNCTIONS pair it if it does not function proper- EAU15314 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. It prevents starting when the trans- mission is in gear and the side- stand is up, but the clutch lever is not pulled.
  • Page 30 INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.
  • Page 31: For Your Safety - Pre-Operation Checks

    Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
  • Page 32 PAGE Make sure that operation is smooth. Check cable free play. Throttle grip 7-16, 7-26 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 7-26 Lubricate if necessary.
  • Page 33: Operation And Important Riding Points

    (choke) on long- on. If not, ask a Yamaha dealer to er than necessary. The time necessary check the electrical circuit. for starter (choke) use depends upon 4.
  • Page 34: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS (choke) turned on, then about 2.5 min- EAU16640 EAU16671 Starting a warm engine Shifting utes with the starter (choke) in the half- Follow the same procedure as for start- way position. ing a cold engine with the exception that the starter (choke) is not required when the engine is warm.
  • Page 35 OPERATION AND IMPORTANT RIDING POINTS the neutral position, do not the throttle, and at the same time, neutral indicator light should come coast for long periods of time quickly pull the clutch lever in. with the engine off, and do not 5.
  • Page 36: Engine Break-In

    NOTICE: After 1000 km (600 mi) of operation, the engine oil must be changed, the oil filter element and the oil strainer cleaned. If any engine trouble should occur during the engine break-in period, immedi- ately have a Yamaha dealer check the vehicle. [ECA12712]...
  • Page 37: Periodic Maintenance And Adjustment

    (if applicable). Yamaha your risk of injury or death during dealers are trained and equipped to service or while using the vehicle. If perform these particular services.
  • Page 38: Owner's Tool Kit

    If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
  • Page 39: Periodic Maintenance Chart For The Emission Control System

    Tighten if necessary. Replace gasket(s) if necessary. Evaporative Check control system for emission control √ √ damage. system (for Replace if necessary. California only) * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
  • Page 40: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU32164 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months...
  • Page 41 Check chain slack, alignment and condition. Drive chain Adjust and thoroughly lubricate Every 300 mi (500 km) and after washing the motorcycle or riding in the rain chain with Yamaha chain and cable lube. Check bearing assemblies for looseness. Moderately repack with √...
  • Page 42 Lubricate the throttle grip housing and cable. Lights, signals and Check operation. √ √ √ √ √ √ 27 * switches Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
  • Page 43 PERIODIC MAINTENANCE AND ADJUSTMENT From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months. EAU17620 The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake system When disassembling the master cylinder or caliper cylinder, always replace the brake fluid.
  • Page 44: Removing And Installing The Cowling And Panels

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18722 To install the cowling Removing and installing the Place the cowling in the original posi- cowling and panels tion, and then install the screw. The cowling and panels shown need to be removed to perform some of the EAU32451 maintenance jobs described in this chapter.
  • Page 45: Checking The Spark Plug

    PERIODIC MAINTENANCE AND ADJUSTMENT To install the panel EAU19603 Checking the spark plug Place the panel in the original position. The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte-...
  • Page 46 Spark plug gap: ating improperly. Do not attempt to 0.6–0.7 mm (0.024–0.028 in) diagnose such problems yourself. In- stead, have a Yamaha dealer check 2. Clean the surface of the spark plug the vehicle. gasket and its mating surface, and then wipe off any grime from the 2.
  • Page 47: Canister (For California Only)

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU19672 EAU19794 Canister (for California only) Engine oil and oil filter element The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment cleaned at the intervals specified in the periodic maintenance and lubri- cation chart.
  • Page 48 PERIODIC MAINTENANCE AND ADJUSTMENT removing the engine oil drain bolt, the O-ring, compression spring, and oil strainer will fall out. Take care not to lose these parts. [ECA11001] 1. O-ring 1. Oil filter element cover 2. Compression spring 2. Bolt 3.
  • Page 49 PERIODIC MAINTENANCE AND ADJUSTMENT 7. Check the O-ring for damage and addition, do not use oils labeled Tightening torque: replace it if necessary. “ENERGY CONSERVING II” or Engine oil drain bolt: 8. Clean the oil filter element with sol- higher. 43 Nm (4.3 m·kgf, 31 ft·lbf) vent, and then install it.
  • Page 50: Cleaning The Air Filter Element And Check Hose

    In addition, the air Recommended oil: filter check hose must be frequently Yamaha foam air filter oil or other checked and cleaned if necessary. quality foam air filter oil To clean the air filter element 6.
  • Page 51: Cleaning The Spark Arrester

    PERIODIC MAINTENANCE AND ADJUSTMENT To clean the air filter check hose EAU21235 2. Tap the tailpipe lightly, and then Cleaning the spark arrester 1. Check the hose at the bottom of use a wire brush to remove any The spark arrester should be cleaned the air filter case for accumulated carbon deposits from the spark ar- at the intervals specified in the periodic...
  • Page 52: Carburetor

    1. Throttle cable free play The throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a Yamaha dealer adjust it. 7-16...
  • Page 53: Valve Clearance

    125 kPa (1.25 kgf/cm , 18 psi) must be adjusted by a Yamaha dealer 90–179 kg (198–395 lb) (CAL) at the intervals specified in the periodic Tire air pressure 90–180 kg (198–397 lb) (U49): maintenance and lubrication chart.
  • Page 54 The tires must be checked before each model by Yamaha Motor Co., Ltd. high-quality product. ride. If the tire shows crosswise lines (minimum tread depth), if the tire has a Front tire:...
  • Page 55: Spoke Wheels

    (a) to loos- age before each ride. If any dam- en the clutch cable. age is found, have a Yamaha 5. Loosen the locknut at the crank- dealer replace the wheel. Do not case.
  • Page 56: Adjusting The Brake Lever Free Play

    A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hy- draulic system, have a Yamaha 1. Locknut dealer bleed the system before 2. Brake lever free play adjusting screw operating the motorcycle.
  • Page 57: Adjusting The Brake Pedal Position And Free Play

    2. Adjusting bolt WARNING direction (a). To decrease the brake 3. Brake pedal position It is advisable to have a Yamaha pedal free play, turn the adjusting nut in dealer make these adjustments. 3. Tighten the locknut. direction (b).
  • Page 58: Adjusting The Rear Brake Light Switch

    If proper adjustment cannot be before braking takes effect. If neces- obtained as described, have a sary, adjust the rear brake light switch Yamaha dealer make this ad- as follows. 1. Brake pad wear indicator groove justment. Turn the rear brake light switch adjust-...
  • Page 59: Checking The Brake Fluid Level

    When checking the fluid level, denly, have a Yamaha dealer the wear limit line, have a Yamaha make sure that the top of the mas- check the cause. dealer replace the brake shoes as a ter cylinder is level by turning the set.
  • Page 60: Changing The Brake Fluid

    EAU22721 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the TIP after the periodic maintenance if necessary.
  • Page 61: Cleaning And Lubricating The Drive Chain

    For a thorough cleaning, have a side of the swingarm in direction Yamaha dealer remove the drive chain (b), and then push the rear wheel and soak it in solvent. forward. NOTICE: Improper drive 2.
  • Page 62: Checking And Lubricating The Cables

    If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. WARNING! Damage to the outer housing of cables may result in in- ternal rusting and cause interfer- ence with cable movement.
  • Page 63: Checking And Lubricating The Brake Pedal

    EWA10731 Lithium-soap-based grease WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
  • Page 64: Lubricating The Rear Suspension

    1. Place the vehicle on a level sur- fork does not operate smoothly, face and hold it in an upright posi- 1. Grease nipple have a Yamaha dealer check or re- tion. WARNING! To avoid injury, The pivoting points of the rear suspen- pair it.
  • Page 65: Checking The Steering

    [EWA10751] 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 7-29...
  • Page 66: Battery

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU23363 Battery A poorly maintained battery will corrode and discharge quickly. The electrolyte level, battery lead connections and breather hose routing should be checked before each ride and at the in- tervals specified in the periodic mainte- nance and lubrication chart.
  • Page 67 PERIODIC MAINTENANCE AND ADJUSTMENT of contact, administer the fol- tive (-) terminal. lowing FIRST AID. 11. Install the seat. EXTERNAL: Flush with plenty of water. To store the battery INTERNAL: Drink large quan- 1. If the vehicle will not be used for tities of water or milk and im- more than one month, remove the mediately call a physician.
  • Page 68: Replacing The Fuse

    1. Turn the key to “OFF” and turn off 4. If the fuse immediately blows all electrical circuits. again, have a Yamaha dealer 2. Remove the blown fuse, and then check the electrical system. install a new fuse of the specified amperage.
  • Page 69: Replacing The Headlight Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU23814 page 7-8.) Replacing the headlight bulb 2. Remove the headlight unit by re- This model is equipped with a quartz moving the bolts. bulb headlight. If the headlight bulb burns out, replace it as follows. ECA10660 NOTICE Do not touch the glass part of the...
  • Page 70: Replacing The Tail/Brake Light Bulb

    4. Install the lens by installing the 8. Install the cowling. 1. Screw screws. NOTICE: Do not over- 9. Have a Yamaha dealer adjust the 2. Remove the burnt-out bulb by tighten the screws, otherwise headlight beam if necessary. pushing it in and turning it counter- the lens may break.
  • Page 71: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24204 EAU24350 frame in front of the rear wheel or under Replacing a turn signal light Supporting the motorcycle each side of the swingarm. bulb Since this model is not equipped with a centerstand, follow these precautions 1.
  • Page 72: Front Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24360 page 7-35. Front wheel 4. Remove the axle nut, pull the Make sure that there is enough space wheel axle out, and then remove between the brake pads before insert- EAU24582 the wheel. NOTICE: Do not apply ing the brake disc and that the slot in To remove the front wheel the brake after the wheel has...
  • Page 73: Rear Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT 6. Connect the speedometer cable. EAU25080 Rear wheel EAU25421 To remove the rear wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Loosen the axle nut. 1.
  • Page 74: Troubleshooting

    However, should your motorcycle 7. Adjust the brake pedal free play. require any repair, take it to a Yamaha (See page 7-21.) dealer, whose skilled technicians have EWA10660...
  • Page 75 PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 7-39...
  • Page 76: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 77: Motorcycle Care And Storage

    Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10772 advice on what products to use be- NOTICE used.
  • Page 78 MOTORCYCLE CARE AND STORAGE off any detergent residue using scratches on the windshield. plenty of water, as it is harmful Test the product on a small hid- Salt sprayed on roads in the winter may to plastic parts. den part of the windshield to remain well into spring.
  • Page 79: Storage

    Contaminants on the brakes or tires Consult a Yamaha dealer for ad- To prevent corrosion, avoid can cause loss of control. vice on what products to use.
  • Page 80 MOTORCYCLE CARE AND STORAGE 3. Drain the carburetor float chamber spark plug electrodes while °C (90 °F)]. For more information by loosening the drain bolt; this will turning engine on storing the battery, see page prevent fuel deposits from building over.
  • Page 81: Specifications

    SPECIFICATIONS Dimensions: EAU2633X Engine oil: Fuel reserve amount: 1.7 L (0.45 US gal, 0.37 Imp.gal) Overall length: Recommended brand: Carburetor: 2090 mm (82.3 in) YAMALUBE Type × quantity: Overall width: Type: 820 mm (32.3 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, MV28 x 1 Overall height: 20W-40 or 20W-50...
  • Page 82 SPECIFICATIONS 3rd: Tire air pressure (measured on cold Rear brake: 29/22 (1.318) tires): Type: 4th: Drum brake Loading condition: 26/25 (1.040) Operation: 0–90 kg (0–198 lb) 5th: Right foot operation Front: 23/28 (0.821) Front suspension: 125 kPa (1.25 kgf/cm , 18 psi) Chassis: Rear: Type:...
  • Page 83 SPECIFICATIONS Bulb voltage, wattage × × × × quantity: Headlight: 12 V, 60 W/55 W × 1 Tail/brake light: 12 V, 8.0 W/27.0 W × 1 Front turn signal/position light: 12 V, 27 W/8.0 W × 2 Rear turn signal light: 12 V, 27.0 W ×...
  • Page 84: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 85 This label shows specifica- spare parts from a Yamaha dealer. tions related to exhaust emissions as required by federal law, state law and Environment Canada.
  • Page 86: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
  • Page 87: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
  • Page 88: Maintenance Record

    CONSUMER INFORMATION EAU26611 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 89 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months 10-6...
  • Page 90: Yamaha Motor

    CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
  • Page 91 CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.
  • Page 92: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 93 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 94 INDEX Engine oil and oil filter element....7-11 Engine, starting a warm......6-2 Air filter element and check hose, Parking ............6-4 Engine stop switch........4-3 cleaning ..........7-14 Part locations ..........3-1 Front fork, checking .........7-28 Battery............. 7-30 Rear brake light switch, adjusting ... 7-22 Fuel............4-6 Brake and clutch levers, checking Rear suspension, lubricating ....
  • Page 95 INDEX Turn signal light bulb, replacing ....7-35 Turn signal switch ........4-3 Valve clearance ........7-17 Vehicle Emission Control Information label............10-2 Vehicle identification number....10-1 Warranty, extended .........10-9 Warranty, limited........10-7 Wheel bearings, checking .......7-29 Wheel (front) ..........7-36 Wheel (rear)..........7-37 Wheels.............7-19...
  • Page 98 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2009.05–0.8×1 !

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