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Yamaha TW200V Owner's Manual
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Yamaha TW200V Owner's Manual

Yamaha TW200V Owner's Manual

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OWNER'S MANUAL
TW200V
TW200VC
LIT-11626-19-28
5FY-28199-18

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Summary of Contents for Yamaha TW200V

  • Page 1 OWNER’S MANUAL TW200V TW200VC LIT-11626-19-28 5FY-28199-18...
  • Page 2 EAU10041...
  • Page 3 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the...

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE TW200V/TW200VC OWNER’S MANUAL ©2005 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 PRE-OPERATION CHECKS ....4-1 Valve clearance ......6-17 Location of important labels .....1-5 Pre-operation check list ....4-2 Tires ..........6-17 Spoke wheels ....... 6-19 DESCRIPTION ........2-1 OPERATION AND IMPORTANT Accessories and replacement Left view ...........2-1 RIDING POINTS........
  • Page 7 TABLE OF CONTENTS Lubricating the rear suspension ..6-29 YAMAHA MOTOR CORPORATION, Checking the front fork ....6-30 U.S.A. STREET AND ENDURO Checking the steering ....6-30 MOTORCYCLE LIMITED Checking the wheel bearings ..6-31 WARRANTY ........ 9-7 Battery ...........6-31 YAMAHA EXTENDED SERVICE Replacing the fuse ......6-34 (Y.E.S.) ........

  • Page 8: Safety Information

    SAFETY INFORMATION TIONS. motorist’s blind spot. EAU10311 Many accidents involve inexperi- MOTORCYCLES SINGLE Safe riding enced operators. In fact, many op- TRACK VEHICLES. THEIR SAFE Always make pre-operation erators who have been involved in USE AND OPERATION ARE DEPEN- checks. Careful checks may help accidents do not even have a cur- DENT UPON THE USE OF PROPER prevent an accident.
  • Page 9 Modifications made to this motorcycle TW200VC 179 kg (395 lb) juries. The use of a safety helmet is the not approved by Yamaha, or the re- single most critical factor in the preven- moval of original equipment, may ren- When loading within this weight limit,...
  • Page 10 Cargo accessory weight stallation and use of non-Yamaha the motorcycle due to aerody- should be kept as low and close to accessories. Use extreme caution namic effects. Wind may at- the motorcycle as possible.
  • Page 11 SAFETY INFORMATION Always turn the engine off when Do not park the motorcycle near refueling. a flammable source (e.g., a ker- Take care not to spill any gaso- osene heater, or near an open line on the engine or exhaust flame), otherwise it could catch system when refueling.

  • Page 12: Location Of Important Labels

    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
  • Page 13 SAFETY INFORMATION WARNING WARNING BEFORE YOU OPERATE THIS VEHICLE, READ Improper loading can cause loss of control. THE OWNER’S MANUAL AND ALL LABELS. Read owner’s manual for proper loading. ALWAYS WEAR AN APPROVED MOTORCYCLE 3JJ—28446—A1 HELMET, eye protection, and protective clothing. 5GK-2118K-00 WARNING CAUTION...

  • Page 14: Description

    DESCRIPTION EAU10410 Left view 1. Fuel tank cap (page 3-5) 2. Fuel cock (page 3-7) 3. Helmet holder (page 3-9) 4. Luggage strap holder (page 3-10) 5. Drive chain slack adjusting plate 6. Air filter element (page 6-14) 7. Starter (choke) knob (page 3-8) 8.

  • Page 15: Right View

    DESCRIPTION EAU10420 Right view 1. Carrier (page 3-9) 2. Battery (page 6-31) 3. Engine oil level check window (page 6-11) 4. Brake pedal (page 3-5) 5. Owner’s tool kit (page 6-1) 6. Fuse (page 6-34) 7. Luggage strap holder (page 3-10) 8.

  • Page 16: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-4) 9. Fuel tank cap (page 3-5) 2. Left handlebar switches (page 3-3) 3. Speedometer unit (page 3-2) 4. Main switch/steering lock (page 3-1) 5. Indicator lights (page 3-2) 6. Right handlebar switches (page 3-3) 7.

  • Page 17: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU10460 EAU10710 Main switch/steering lock LOCK Insert the key and turn it to “OFF”. The steering is locked, and all electrical EWA10070 systems are off. The key can be re- WARNING moved. Never turn the key to “LOCK”...

  • Page 18: Indicator Lights

    INSTRUMENT AND CONTROL FUNCTIONS EAU10980 EAU11080 EAU11630 Indicator lights High beam indicator light “ ” Speedometer unit This indicator light comes on when the high beam of the headlight is switched 1. Speedometer 1. Turn signal indicator light “ ” 2.

  • Page 19: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS Right EAU12343 EAU12500 Handlebar switches Horn switch “ ” Press this switch to sound the horn. Left EAU12660 Engine stop switch “ ” Set this switch to “ ” before starting the engine. Set this switch to “ ”...

  • Page 20: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left The shift pedal is located on the left The brake lever is located at the right handlebar grip.

  • Page 21: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU32280 NOTE: Brake pedal Fuel tank cap The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10120 WARNING Make sure that the fuel tank cap is...

  • Page 22: Fuel

    10%. Gasohol UNLEADED GASOLINE ONLY containing methanol is not recom- Fuel tank capacity: mended by Yamaha because it can 7.0 L (1.85 US gal) (1.54 Imp.gal) cause damage to the fuel system or ve- Fuel reserve amount: 1.7 L (0.45 US gal) (0.37 Imp.gal)

  • Page 23: Fuel Cock

    INSTRUMENT AND CONTROL FUNCTIONS fuel while riding, move the lever to this EAU13560 Fuel cock position. Fill the tank at the first oppor- The fuel cock supplies fuel from the tunity. Be sure to set the lever back to tank to the carburetor while filtering it al- “ON”...

  • Page 24: Starter (Choke) Knob "1

    INSTRUMENT AND CONTROL FUNCTIONS EAU13600 EAU13970 Starter (choke) knob “ ” Seat To remove the seat Remove the bolts, and then pull the seat off. 1. Projection 2. Seat holder 1. Starter (choke) knob “ ” 2. Place the seat in the original posi- (×2) tion, and then tighten the bolts.

  • Page 25: Helmet Holder

    To lock the helmet holder, place it in the high heat sources, otherwise it Do not exceed the maximum original position, and then remove the may explode due to excessive load of TW200V: 180 kg (397 lb)/ key. gas pressure. TW200VC: 179 kg (395 lb) for the EWA10160...

  • Page 26: Luggage Strap Holders

    Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off. Therefore, check this system regularly as described below and have a Yamaha dealer re- 3-10...

  • Page 27: Ignition Circuit Cut-Off System

    Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-11...
  • Page 28 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 29: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 30: Pre-Operation Check List

    Adjust if necessary. Make sure that operation is smooth. Check cable free play. Throttle grip 6-16, 6-28 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 6-28...
  • Page 31 Instruments, lights, signals Check operation. — and switches Correct if necessary. Check operation of ignition circuit cut-off system. Sidestand switch 3-10 If system is defective, have Yamaha dealer check vehicle. Check fluid level. Battery 6-31 Fill with distilled water if necessary.

  • Page 32: Operation And Important Riding Points

    EAU15950 EAU32290 Starting and warming up a should be on, otherwise have a cold engine EWA10270 Yamaha dealer check the electrical cir- WARNING In order for the ignition circuit cut-off cuit. Become thoroughly familiar system to enable starting, one of the 4.

  • Page 33: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 NOTE: Starting a warm engine Shifting The engine is warm when it responds Follow the same procedure as for start- normally to the throttle with the starter ing a cold engine with the exception (choke) turned off.
  • Page 34 OPERATION AND IMPORTANT RIDING POINTS the neutral position, do not the throttle, and at the same time, coast for long periods of time quickly pull the clutch lever in. with the engine off, and do not 5. Shift the transmission into second EAU16720 Recommended shift points tow the motorcycle for long dis-...

  • Page 35: Engine Break-In

    1600 km (1000 mi). The various parts in Yamaha dealer check the vehi- ans or children are not likely to the engine wear and polish themselves cle.

  • Page 36: Periodic Maintenance And Minor Repair

    TRAINED AND EQUIPPED TO PER- wrench may be necessary to perform FORM THESE PARTICULAR SER- certain maintenance work correctly. VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
  • Page 37 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.

  • Page 38: Periodic Maintenance Chart For The Emission Control System

    Replace gasket(s) if necessary. Evaporative emis- Check control system for dam- √ √ sion control system age. (For California only) Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 39: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU32161 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months...
  • Page 40 Check chain slack, alignment and condition. Drive chain Adjust and thoroughly lubricate Every 300 mi (500 km) and after washing the motorcycle or riding in the rain chain with Yamaha chain and cable lube. Check bearing assembly for looseness. Moderately repack with lith- √...
  • Page 41 Clean. Front and rear brake √ √ √ √ √ √ 23 * Check operation. switches Apply Yamaha chain and cable Control and meter √ √ √ √ √ √ 24 * lube or engine oil 10W-30 thor- cables oughly.
  • Page 42 Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months.

  • Page 43: Removing And Installing The Cowling And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR To install the cowling EAU18721 Removing and installing the Place the cowling in the original posi- cowling and panels tion, and then install the screw. The cowling and panels shown need to be removed to perform some of the EAU32451 maintenance jobs described in this Panel A...

  • Page 44: Checking The Spark Plug

    PERIODIC MAINTENANCE AND MINOR REPAIR To install the panel EAU19602 Checking the spark plug Place the panel in the original position. The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte-...
  • Page 45 Do not attempt to diagnose such Spark plug gap: 0.6–0.7 mm (0.024–0.028 in) problems yourself. Instead, have a Yamaha dealer check the vehicle. 2. Clean the surface of the spark plug 2. Check the spark plug for electrode gasket and its mating surface, and...

  • Page 46: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19672 EAU19792 NOTE: Canister (for California only) Engine oil and oil filter The engine oil should be between the element minimum and maximum level marks. The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment cleaned at the intervals specified in the periodic maintenance and lubri-...
  • Page 47 PERIODIC MAINTENANCE AND MINOR REPAIR to collect the used oil. ECA11000 3. Remove the engine oil filler cap CAUTION: and drain bolt to drain the oil from When removing the engine oil drain the crankcase. bolt, O-ring, compression spring, and oil strainer will fall out. Take care not to lose these parts.
  • Page 48 PERIODIC MAINTENANCE AND MINOR REPAIR 7. Check the O-ring for damage and 13. Start the engine, and then let it idle Tightening torque: replace it if necessary. for several minutes while checking Engine oil drain bolt: 8. Clean the oil filter element with sol- it for oil leakage.

  • Page 49: Cleaning The Air Filter Element And Check Hose

    Clean the air filter element more fre- quently if you are riding in unusually Recommended oil: wet or dusty areas. In addition, the air Yamaha foam air filter oil or other filter check hose must be frequently quality air filter oil checked and cleaned if necessary.

  • Page 50: Cleaning The Spark Arrester

    PERIODIC MAINTENANCE AND MINOR REPAIR To clean the air filter check hose EAU21234 Cleaning the spark arrester 1. Check the hose at the bottom of The spark arrester should be cleaned the air filter case for accumulated at the intervals specified in the periodic dirt or water.

  • Page 51: Carburetor

    1. Throttle cable free play The throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a Yamaha dealer adjust it. 6-16...

  • Page 52: Valve Clearance

    Rear: 125 kPa (18 psi) (1.25 kgf/cm must be adjusted by a Yamaha dealer Tire air pressure TW200V 90–180 kg (198–397 lb) at the intervals specified in the periodic The tire air pressure should be checked TW200VC 90–179 kg (198–395 lb):...
  • Page 53 NEVER OVERLOAD nail or glass fragments in it, or if the Front tire: YOUR MOTORCYCLE. Make sure sidewall is cracked, have a Yamaha Size: the total weight of the cargo, rider, dealer replace the tire immediately. 130/80-18M/C 66P passenger, and accessories (fairing,...

  • Page 54: Spoke Wheels

    If any dam- should be designed specifically for age is found, have a Yamaha this model, and they must be se- dealer replace the wheel. Do not curely mounted to maintain the in-...

  • Page 55: Adjusting The Clutch Lever Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR been approved by Yamaha. EAU22041 NOTE: Adjusting the clutch lever free If the specified clutch lever free play play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows.

  • Page 56: Adjusting The Brake Lever Free Play

    A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hy- draulic system, have a Yamaha dealer bleed the system before 1. Locknut operating the motorcycle. Air in 2.

  • Page 57: Adjusting The Brake Pedal Position And Free Play

    2. Adjusting bolt WARNING direction (a). To decrease the brake 3. Brake pedal position It is advisable to have a Yamaha pedal free play, turn the adjusting nut in 3. Tighten the locknut. dealer make these adjustments. direction (b).

  • Page 58: Adjusting The Rear Brake Light Switch

    If proper adjustment cannot be adjusted when the brake light comes obtained as described, have a on just before braking takes effect. If Yamaha dealer make this ad- necessary, adjust the brake light switch 1. Brake pad wear indicator groove as follows.

  • Page 59: Checking The Front Brake Fluid Level

    PERIODIC MAINTENANCE AND MINOR REPAIR indicator grooves have almost disap- shoes as a set. EAU32343 Checking the front brake fluid peared, have a Yamaha dealer replace level the brake pads as a set. Insufficient brake fluid may allow air to EAU22540...

  • Page 60: Changing The Brake Fluid

    EAU22720 Changing the brake fluid handlebars. Have a Yamaha dealer change the Use only the recommended quality brake fluid at the intervals specified in brake fluid, otherwise the rubber the NOTE after the periodic mainte- seals may deteriorate, causing nance and lubrication chart.

  • Page 61: Drive Chain Slack

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. EAU22771 To check the drive chain slack 1. Place the motorcycle on the side- stand. NOTE: 1. Drive chain slack 1.

  • Page 62: Cleaning And Lubricating The Drive Chain

    NOTE: brake light. For a thorough cleaning, have a Yamaha dealer remove the drive chain and soak it in solvent. 2. Spray Yamaha Chain and Cable Lube or a high-quality spray-type drive chain lubricant on both sides...

  • Page 63: Checking And Lubricating The Cables

    If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE)

  • Page 64: Checking And Lubricating The Brake And Clutch Levers

    Recommended lubricant: EWA10730 Lithium-soap-based grease (all-pur- WARNING Recommended lubricant: pose grease) If the sidestand does not move up Lithium-soap-based grease and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-29...

  • Page 65: Checking The Front Fork

    Check the inner tubes for scratches, fork does not operate smoothly, Securely support the vehicle so that damage and excessive oil leakage. have a Yamaha dealer check or re- there is no danger of it falling over. pair it. To check the operation 2.

  • Page 66: Checking The Wheel Bearings

    Yamaha dealer check tervals specified in the periodic mainte- the wheel bearings. nance and lubrication chart.
  • Page 67 PERIODIC MAINTENANCE AND MINOR REPAIR of water. INTERNAL: Drink large quan- tities of water or milk and im- mediately call a physician. EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hy- drogen gas. Therefore, keep sparks, flames, cigarettes, etc., 1.
  • Page 68 PERIODIC MAINTENANCE AND MINOR REPAIR tive (-) terminal. ages. 11. Install the seat. To store the battery 1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. 2.

  • Page 69: Replacing The Fuse

    2. Remove the headlight unit by re- 4. If the fuse immediately blows 2. Remove the blown fuse, and then moving the bolts. again, have a Yamaha dealer install a new fuse of the specified check the electrical system. amperage.
  • Page 70 PERIODIC MAINTENANCE AND MINOR REPAIR and fingerprints on the headlight bulb using a cloth moistened with al- cohol or thinner. 1. Headlight coupler 1. Headlight bulb holder 2. Headlight bulb cover EWA10790 WARNING 4. Remove the headlight bulb holder by turning it counterclockwise, and Headlight bulbs get very hot.

  • Page 71: Replacing The Tail/Brake Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 8. Install the cowling. EAU24131 Replacing the tail/brake light 9. Have a Yamaha dealer adjust the bulb headlight beam if necessary. 1. Remove the tail/brake light lens by removing the screws. (×2) 1. Tail/brake light bulb 3.

  • Page 72: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24202 EAU24350 ECA11190 Replacing a turn signal light Supporting the motorcycle CAUTION: bulb Since this model is not equipped with a Do not overtighten the screw, other- centerstand, follow these precautions 1. Remove the turn signal light lens wise the lens may break.

  • Page 73: Front Wheel

    To remove the front wheel the wheel. EWA10820 ECA11070 WARNING CAUTION: It is advisable to have a Yamaha Do not apply the brake after the dealer service the wheel. wheel has been removed together Securely support the motorcy- with the brake disc, otherwise the cle so that there is no danger of brake pads will be forced shut.

  • Page 74: Rear Wheel

    EWA10820 ing the brake disc and that the slot in WARNING the speedometer gear unit fits over the It is advisable to have a Yamaha retainer on the fork leg. dealer service the wheel. Securely support the motorcy- cle so that there is no danger of it falling over.
  • Page 75 PERIODIC MAINTENANCE AND MINOR REPAIR fied torque. EAU25761 To install the rear wheel 1. Insert the wheel axle from the Tightening torque: Axle nut: left-hand side. 90 Nm (9.0 m·kgf, 65 ft·lbf) NOTE: Make sure that the drive chain adjust- 5.

  • Page 76: Troubleshooting

    However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 77: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 78: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE ucts onto seals, gaskets, sprock- cleaning products, solvent or EAU26000 Care ets, the drive chain and wheel thinner, fuel (gasoline), rust re- While the open design of a motorcycle axles. Always rinse the dirt and de- movers or inhibitors, brake flu- reveals the attractiveness of the tech- greaser off with water.
  • Page 79 MOTORCYCLE CARE AND STORAGE After normal use salt. 7. Wax all painted surfaces. Remove dirt with warm water, a mild 8. Let the motorcycle dry completely 2. Apply a corrosion protection spray detergent, and a soft, clean sponge, before storing or covering it. on all metal, including chrome- and and then rinse thoroughly with clean EWA10930...

  • Page 80: Storage

    EAU26150 Storage 3. Drain the carburetor float chamber NOTE: by loosening the drain bolt; this will Consult a Yamaha dealer for advice on Short-term prevent fuel deposits from building what products to use. Always store your motorcycle in a cool, up.
  • Page 81 MOTORCYCLE CARE AND STORAGE install the spark plug and the than 0 °C (30 °F) or more than spark plug cap. 30 °C (90 °F)]. For more informa- EWA10950 tion on storing the battery, see WARNING page 6-31. To prevent damage or injury from NOTE: sparking, make sure to ground the Make any necessary repairs before...

  • Page 82: Specifications

    Primary reduction system: With oil and fuel: 1.00 L (1.06 US qt) (0.88 Imp.qt) Spur gear TW200V 126.0 kg (278 lb) With oil filter element removal: Primary reduction ratio: TW200VC 127.0 kg (280 lb) 1.10 L (1.16 US qt) (0.97 Imp.qt) 73/22 (3.318)
  • Page 83 Frame type: 125 kPa (18 psi) (1.25 kgf/cm Telescopic fork Diamond Loading condition: Spring/shock absorber type: Caster angle: TW200V 90–180 kg (198–397 lb) Coil spring/oil damper 26.00 ° TW200VC 90–179 kg (198–395 lb) Wheel travel: Trail: Front: 160.0 mm (6.30 in) 95.0 mm (3.74 in)
  • Page 84 SPECIFICATIONS Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55.0 W × 1 Tail/brake light: 12 V, 8.0 W/27.0 W × 1 Front turn signal/position light: 12 V, 27 W/8.0 W × 2 Rear turn signal light: 12 V, 27.0 W × 2 Meter lighting: 12 V, 3.4 W ×...

  • Page 85: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 86 EAU26460 Model label 1. Model label The model label is affixed to the loca- tion shown. Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer.

  • Page 87: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 88: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 89: Maintenance Record

    CONSUMER INFORMATION EAU26611 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 90 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 25000 mi (41000 km) or 48 months 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months...

  • Page 91: Yamaha Motor Corporation, U.s.a. Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...
  • Page 92 CONSUMER INFORMATION...

  • Page 93: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 94 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 95 INDEX Accessories and replacement parts ..6-19 Engine break-in ......... 5-4 Neutral indicator light ........ 3-2 Air filter element and check hose, Engine oil and oil filter element ....6-11 Noise regulation ........9-4 cleaning ..........6-14 Engine, starting a warm......5-2 Engine stop switch ........
  • Page 96 INDEX Tool kit ............6-1 Troubleshooting ........6-41 Troubleshooting chart ......6-42 Turn signal indicator light ......3-2 Turn signal light bulb, replacing ....6-37 Turn signal switch ........3-3 Valve clearance ........6-17 Vehicle identification number ....9-1 Warranty, extended........9-9 Warranty, limited ........
  • Page 97 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2005.5–0.5×1 !

This manual is also suitable for:

Tw200vc

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