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Siemens SINAMICS MV 9LD4110-7EX70-1AA0 Operating Instructions Manual
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Siemens SINAMICS MV 9LD4110-7EX70-1AA0 Operating Instructions Manual

Siemens SINAMICS MV 9LD4110-7EX70-1AA0 Operating Instructions Manual

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02/2022
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Summary of Contents for Siemens SINAMICS MV 9LD4110-7EX70-1AA0

  • Page 1 Edition 02/2022 www.siemens.com/LDA...
  • Page 3 Introduction Safety information Description Medium voltage converters Preparations for use SINAMICS 3rd Party LCI Control Upgrade Mounting Electrical connection Operating Instructions Commissioning Operation Maintenance Spare parts Disposal Service & Support Technical specifications and drawings Literature and references to SINAMICS GL150 documentation 02/2022 A5E31872818...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Table of contents Introduction ............................9 Hardware package ....................... 9 About these Operating Instructions ..................9 Text format features......................10 Safety information..........................11 Warning symbol on the device ................... 11 Qualified personnel......................11 The 5 safety rules....................... 11 Safe handling ........................12 Electromagnetic fields in electrical power engineering installations ........
  • Page 6 Table of contents 3.3.2.3 Voltage actual value sensing ....................32 3.3.2.4 Ground fault detection....................... 34 Closed-loop control......................36 3.4.1 Structure ........................... 36 3.4.2 Indicator lights........................36 3.4.3 Mushroom pushbutton ...................... 36 3.4.4 Operator panel AOP30 ....................... 36 3.4.5 Description of the components ..................38 3.4.5.1 SINAMICS Control Unit .......................
  • Page 7 Table of contents 3.5.32 Brake after phase shifter operation (option E08)..............50 3.5.33 Suitable for marine use with individual certificate from Registro Italiano Navale (RINA) (option E41) ........................50 3.5.34 Suitable for marine use with individual certificate from Lloyds Register (LR) (option E21)..50 3.5.35 Suitable for marine use with individual certificate from Bureau Veritas (BV) (option E31)..
  • Page 8 Table of contents 4.4.5 Transport with a crane ....................... 70 4.4.6 Using lifting rods ....................... 71 4.4.7 Transporting transportation units packed in boxes .............. 72 4.4.8 Transporting a cooling unit ....................73 Unpacking ......................... 74 4.5.1 Removing the packaging ....................74 4.5.2 Removing load securing devices ..................
  • Page 9 Table of contents 6.15 Fastening the cable ducts with cable ties ................96 Commissioning ............................ 97 Safety instructions for commissioning ................97 STARTER software ......................98 Operation............................. 99 Safety instructions for operation ..................99 Parameters ........................100 Setpoint channel and closed-loop control ................. 101 8.3.1 Setpoint addition ......................
  • Page 10 Table of contents 9.6.6.2 Replacing thyristor electronics..................128 9.6.6.3 Replacing a thyristor ......................131 9.6.6.4 Disconnecting the fiber-optic cables ................. 133 9.6.7 Replacing surge arresters ....................134 9.6.8 Replacing the DC-link reactor ................... 135 Spare parts............................137 Disposal ............................. 139 11.1 Disposing of packaging material..................

  • Page 11: Introduction

    Introduction Hardware package The hardware package includes all of the hardware components required that must be replaced in the scope of the "3rd Party LCI Control Upgrade" solution. The following components must be replaced: • SINAMICS control system • Excitation unit •...

  • Page 12: Text Format Features

    Introduction 1.3 Text format features Text format features Text format features You can find the following text format features in these instructions: 1. Handling instructions are always formatted as a numbered list. Always perform the steps in the order given. •...

  • Page 13: Safety Information

    Safety information In the individual chapters of this document, you will find safety instructions that must be obeyed absolutely, for your own safety, to protect other people and to avoid damage to property. Carefully comply with the following safety instructions when performing all of the activities. Warning symbol on the device Please observe the warning symbols attached to the device.

  • Page 14: Safe Handling

    Safety information 2.4 Safe handling 4. Ground and short-circuit. 5. Provide protection against adjacent live parts. To energize the system, apply the measures in reverse order. Safe handling Electric shock from external supplies Even if the circuit breaker is open, parts of the drive can be under voltage (live) as a result of the auxiliary voltage at the premagnetization, precharging or demagnetization transformers.
  • Page 15 Safety information 2.4 Safe handling Electric shock caused by induced voltage Rotating machinery can induce dangerous high voltages and synchronous motors that are not de-excited immediately can also pose a hazard. If the connection to the motor is not isolated or grounded, these voltages can also remain.
  • Page 16 Safety information 2.4 Safe handling Danger due to live stationary parts, moving or rotating parts Contact with the parts mentioned can result in death, serious physical injury or damage to property. • Observe the instructions regarding installation and operation. • Always take protective measures before touching any components. •...

  • Page 17: Electromagnetic Fields In Electrical Power Engineering Installations

    Safety information 2.6 Components that can be destroyed by electrostatic discharge (ESD) Shutdown as a result of an incorrect residual current monitoring device If you use a residual current monitoring device (RCD), it is possible that the residual current monitoring device will trip in error (nuisance trip). The rectifier may be shut down as a result of the protection device tripping in error (nuisance trip).
  • Page 18 Safety information 2.6 Components that can be destroyed by electrostatic discharge (ESD) To protect your equipment against damage, follow the instructions given below. • Avoid physical contact with electronic components. If it is essential that you perform work on these components, you must wear one of the following pieces of protective gear: –...

  • Page 19: Information For Nominated Persons In Control Of An Electrical Installation

    Safety information 2.7 Information for nominated persons in control of an electrical installation Information for nominated persons in control of an electrical installation 2.7.1 Proper usage These devices are intended to be permanently installed in closed and dry rooms with a clean atmosphere.

  • Page 20: Grounding Concept

    Safety information 2.7 Information for nominated persons in control of an electrical installation • The device is only operated in conjunction with the engineered components. • Different operating modes, overloads, load cycles, and differing environmental conditions are permitted only after special arrangement with the manufacturer. Make use of the support and services offered by the relevant service center for planning, installation, commissioning, and servicing work.

  • Page 21: Instructions For Inverters With No Grounding Switch

    Safety information 2.8 Residual risks Note The converter will be supplied on request without an electromechanical door interlocking system if space is restricted. In this instance, the customer must provide an access interlock system compliant with IEC 61800-5 /-1. 2.7.4 Instructions for inverters with no grounding switch Note The drive does not have a grounding breaker at the input/output.
  • Page 22 Safety information 2.8 Residual risks Pay attention to the following residual risks: • Unintentional movements of driven machine parts Unintentional movements of driven machine parts can occur during commissioning, operation, maintenance, and repair, e.g. from the following causes: – Hardware defects and/or software errors in the sensors, controllers, actuators, and connection technology –...

  • Page 23: Security Information

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...
  • Page 24 Safety information 2.9 Security information "SINAMICS Industrial Security" Manual Notes relating to Industrial Security are provided here (https://www.lda-portal.siemens.com/ siemlda/en/109751848). "Security Guidelines for SIMATIC HMI devices" Manual Notes relating to Industrial Security for HMI devices are available here. (https:// support.industry.siemens.com/cs/de/en/view/109481300) 3rd Party LCI Control Upgrade...

  • Page 25: Description

    Description Area of application The current-source DC-link converter is used for continuous speed adjustment of synchronous motors with continuous power above 1 MW. The converter is suitable for four-quadrant operation without additional expenditure. This means driving and braking are possible in both directions.

  • Page 26: Safety Components And Functions

    Description 3.2 Safety concept The safety concept encompasses safety components and functions to protect the device and operators. The device is also equipped with monitoring functions to protect external components. The device operates safely when the interlock and protection systems are functioning properly. Nevertheless, there are areas that are hazardous for personnel and that cause material damage if the safety information of all the instructions and the labels on the device are not strictly complied with.

  • Page 27: Protection And Monitoring Functions Of Internal Components

    Power unit components The components described in this chapter are based on the retrofit from SIMOVERT S technology to SINAMICS GL150 technology. Differences can occur when upgrading a converter not manufactured by Siemens. 3rd Party LCI Control Upgrade Operating Instructions, 02/2022, A5E31872818...

  • Page 28: Avt Combination Module

    Description 3.3 Power unit 3.3.1.1 AVT combination module The AVT combination module (Actual Value Transmission) processes signals for sensing the actual current and voltage values. The AVT combination module converts analog signals into digital signals. Then the module transfers the signals to the Power Stack Adapter (PSA). The signals are transferred to the PSA via fiber-optic cables.

  • Page 29: Current Transformer

    Description 3.3 Power unit electronics and activates a monitoring and interlocking logic circuit. The thyristor electronics then determine the operating status of the thyristor and relays it to the Power Stack Adapter via the checkback fiber-optic cable. The control commands and checkback signals correlate with each other.

  • Page 30: Door Limit Switches

    Description 3.3 Power unit WARNING Dangerous voltage at the isolating cylinder The isolating cylinder separates exposed circuits from high-voltage circuits. Interfering with the structure and connections of the isolating cylinder can result in death, severe injury and considerable material damage. Do not change the structure of the isolating cylinder.
  • Page 31 Description 3.3 Power unit • The deionized water temperature is measured. The value is used for controlling the three- way valve • If one of the monitoring devices responds, a signal is output or the re-cooling unit and drive are switched off. Deionized water requirements Table 3-1 Deionized water requirements...

  • Page 32: Principle Of Operation

    Description 3.3 Power unit External raw water circuit The raw water flows through the heat exchanger. The heat exchanger cools the deionized water. If other raw water specifications apply, titanium heat exchanger plates or tube bundle heat exchangers are available (optional). NOTICE Material damage caused by deposits of suspended solids If you reduce the flow rate to reduce the raw water usage, then deposits of suspended solids...

  • Page 33: Thyristor Electronics

    Description 3.3 Power unit If there are control errors on the machine side, serious damage to the converter may occur. The short-circuit current is limited by the machine reactances. On designs with output transformers, the short-circuit current is limited by the machine reactance and the transformer reactance (uk). Subsequent faults can be limited by independent disconnecting elements between the converter and the motor.

  • Page 34: Voltage Actual Value Sensing

    Description 3.3 Power unit The thyristor electronics module generates the following signals: • Gate pulses • Checkback signals Checkback signals provide thyristor status and control information. Fiber-optic cables are also used to send these checkback signals back to the Power Stack Adapter. The Power Stack Adapter evaluates these status checkback signals from the thyristor electronics.
  • Page 35 Description 3.3 Power unit ① AVT combination modules ② Transformer ③ Measuring resistors ④ Surge suppressor ⑤ 80 kHz power supply Figure 3-5 Components of the motor voltage sensing 3rd Party LCI Control Upgrade Operating Instructions, 02/2022, A5E31872818...

  • Page 36: Ground Fault Detection

    Description 3.3 Power unit ① AVT combination modules ② Transformer ③ Measuring resistors ④ Surge suppressor ⑤ 80 kHz power supply Figure 3-6 Overview of the voltage sensing circuit 3.3.2.4 Ground fault detection The insulation resistance is monitored against two threshold values. Here, the voltage drop at the resistors between ground and the following artificial neutral points is compared: •...
  • Page 37 Description 3.3 Power unit Figure 3-7 Block diagram of insulation monitoring ① Artificial neutral points The measuring resistors are current-limiting elements. Using them in conjunction with the surge suppressor provides personnel protection. ① Precision resistors ② Surge suppressor and base point resistor Figure 3-8 Operator protection, ground fault detection See also...

  • Page 38: Closed-Loop Control

    Description 3.4 Closed-loop control Closed-loop control 3.4.1 Structure The exact arrangement of the components is shown in the layout diagram in the technical specifications. 3.4.2 Indicator lights The four indicator lights H21 to H24 are installed at the top in the door of the open-loop and closed-loop control cabinet.
  • Page 39 Description 3.4 Closed-loop control Functions of the AOP30 Figure 3-9 AOP30 operator panel The AOP30 has the following features and functions: • Graphics-capable LCD with the following features – Green backlighting for plain-text display – Resolution of 240 x 64 pixels –...

  • Page 40: Description Of The Components

    • Additional information about connecting the various components is provided in the circuit manual. • You can find information on the interfaces and LEDs of individual components in the "Supplementary component descriptions (https://www.lda-portal.siemens.com/siemlda/en/ 109768128)" document. 3.4.5.1 SINAMICS Control Unit The CU320-x Control Unit is the central control module of the converters open-loop and closed- loop control system.

  • Page 41: Drive-Cliq Interface

    Description 3.4 Closed-loop control 3.4.5.2 DRIVE-CLiQ interface Table 3-2 DRIVE-CLiQ interface Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V) Power supply M (0 V)

  • Page 42: Customer Terminal Strips

    TM31 and one additional TM15 Terminal Module. More information is provided in document "Supplementary component descriptions (https:// www.lda-portal.siemens.com/siemlda/en/109768128)". 3.5.3 Motor monitoring (option A09) The motor is monitored via the internal SIMATIC S7. The SIMATIC S7 transfers messages to the Control Unit as message vectors and assigns them to the texts.

  • Page 43: Integrated Simatic S7 Controller With Adapted Level Of Equipment

    Description 3.5 Options 3.5.5 Integrated SIMATIC S7 controller with adapted level of equipment The optional monitoring functions (e.g. modem, transformer monitoring, motor monitoring, etc.) are implemented in this open-loop control system with the associated input and output modules. Customer-specific functions (e.g. communication with a higher-level control system) can also be implemented in the open-loop control system.

  • Page 44: Fans In The Closed-Loop Control Cabinet (Option A20)

    Description 3.5 Options 3.5.7 Fans in the closed-loop control cabinet (option A20) A fan is integrated in the closed-loop control cabinet. Operation at temperatures about +40°C up to a maximum of +45°C is therefore possible. The fans are not redundant. However, the fan can be replaced in operation.

  • Page 45: Speed Sensing For Four Motors (Only Starting Converters) (Option A54)

    Note If an encoder fails, the mode can be switched over to "encoderless". You can find information on the interfaces and LEDs in the "Supplementary component descriptions (https://www.lda-portal.siemens.com/siemlda/en/109768128)" document. 3.5.14 Dry transformer monitoring (option A72) Alarm and fault messages to the dry-type transformer are evaluated via the additional TM15 module.

  • Page 46: Extended Oil Transformer Monitoring (Option A75)

    Description 3.5 Options 3.5.17 Extended oil transformer monitoring (option A75) Binary and analog signals are monitored via the internal SIMATIC S7. The S7 transfers messages to the Control Unit as message vectors and assigns them to the texts. This option contains the following modules: •...

  • Page 47: Damping Switch For 1.4 Kv (Option C50)

    Description 3.5 Options 3.5.22 Damping switch for 1.4 kV (option C50) The damping circuit includes a rectifier circuit with RC circuit. The damping circuit is connected to the output of the starting converter. As a result, oscillations that are caused by cable capacitance and leakage inductances of the generator and main transformer are attenuated.

  • Page 48: Duty Cycle (Option C62)

    Description 3.5 Options The gas turbine is started in the "normal start" operating mode. The gas turbine is partly started with upstream ventilation of the exhaust gas section and the boiler. Operating mode Power of the starting frequen‐ Load cycle cy converter (SFC) % of the SFC nominal power or Operating time (min)

  • Page 49: Duty Cycle (Option C63)

    Description 3.5 Options Operating mode Power of the starting frequen‐ Operating time (min) cy converter (SFC) % of the SFC nominal power or at 40 °C current at U < U -SFC Pause Ventilation Pause 3. Normal start Pause Ventilation Pause 4.

  • Page 50: Duty Cycle (Option C64)

    Description 3.5 Options It can be derived from the load cycles that the starting frequency converter is not dimensioned for continuous operation at nominal power. 3.5.28 Duty cycle (option C64) The starting frequency converter is dimensioned in such a way that the specified duty cycles can be performed.

  • Page 51: Black Start (Option E05)

    Description 3.5 Options The "cool down turning" operating mode is provided to cool the gas turbines down quickly after operation. Operating mode Power of the starting frequen‐ Operating time (min) cy converter (SFC) % of the SFC nominal power or at 45 °C current at U <...

  • Page 52: Brake After Phase Shifter Operation (Option E08)

    Description 3.5 Options 3.5.32 Brake after phase shifter operation (option E08) With this software option, the generator is decelerated by the starting converter. The generator can then be recoupled with the turbine. 3.5.33 Suitable for marine use with individual certificate from Registro Italiano Navale (RINA) (option E41) The design and implementation of the drive corresponds to the requirements of the Registro Italiano Navale marine classification society.

  • Page 53: Can Bus Interface (Option G20)

    PROFINET interface (option G24) The CBE20 communication module allows the drive to be networked using PROFINET. Additional information about the communication module is provided in document "Supplementary component descriptions (https://www.lda-portal.siemens.com/siemlda/en/ 109768128)". 3.5.41 Modbus Plus interface (option G21) Using the Anybus X-Gateway communication module, the converter can be connected to the Modbus Plus third-party bus system.

  • Page 54: Plug Connection Between The Starting Converter And Excitation Equipment (Option G57)

    Description 3.5 Options The standard version of the drive is equipped with a PROFIBUS interface (slave). The "Anybus-X- Gateway" supplied by HMS Industrial Networks is used to link the drive to the third-party bus system. The X gateway is connected to the CU320 Control Unit using a PROFIBUS cable. The option is supplied with a null modem cable for configuring the X gateway.

  • Page 55: Optical Link Module (Option G74)

    Description 3.5 Options Signal name Pin assignment = MBJ01DE001.CX-X22 Reserve Reserve Reserve 220 V DC battery voltage (this voltage can differ depending on the particular country) Table 3-5 Connector assignment for voltages greater than 60 V (3 AC) Signal name Pin assignment = MBJ01DE001.CX-X40 400 V AC 50 Hz supply voltage (this voltage can differ depending on the particular country)

  • Page 56: Demagnetization Device For Output Transformer For Starting Converters (Option L30)

    Description 3.5 Options 3.5.50 Demagnetization device for output transformer for starting converters (option L30) The demagnetization of the output transformer is required when starting from standstill. To demagnetize, the demagnetization equipment generates a medium voltage from the auxiliary voltage (e.g. 3 AC 400 V) and feeds this into the system. The demagnetization equipment applies a defined AC voltage to the output transformer, and this AC voltage is then slowly controlled to zero.

  • Page 57: Cabinet Lighting In The Control Section (Option L50)

    Description 3.5 Options Figure 3-10 Block diagram of the demagnetization device 3.5.51 Cabinet lighting in the control section (option L50) The LED cabinet lighting is adhered to the cabinet wall by means of magnetic fasteners. The lamp automatically switches itself on by means of an integrated motion detector. The lamp automatically switches itself off after about five minutes.

  • Page 58: Temperature-Controlled And Air-Humidity-Controlled Anti-Condensation Heating (Option L58)

    Description 3.5 Options 3.5.52 Temperature-controlled and air-humidity-controlled anti-condensation heating (option L58) Each cabinet is equipped with a heater with a thermostat and hygrostat. The heater is supplied with voltage (110-250 VAC/VDC) via the infeed provided by the customer. 3.5.53 Brass cable entry for power and signal cables (option M36) With this option, the cable entry is manufactured out of brass.

  • Page 59: Customized Locking System (Option Y41)

    Description 3.5 Options 3.5.57 Customized locking system (option Y41) The customer-specific locking system is included in the converter. 3.5.58 Customized duty cycle (option Y45) The customer-specific load cycle is included in the converter. 3.5.59 Customer-specific version (option X30) The device was ordered with option X30 for a customer-specific version. More information is provided in Technical Data.
  • Page 60 Description 3.5 Options 3rd Party LCI Control Upgrade Operating Instructions, 02/2022, A5E31872818...

  • Page 61: Preparations For Use

    Preparations for use When carrying out any work, carefully observe the information provided in Chapter "Safety instructions (Page 11)". Notes for system integrators 4.1.1 Requirements for transformers Configure suitable converter transformers, i.e. not line transformers, for supplying the LCI power units and the converters of the static excitation equipment.

  • Page 62: Selection And Configuration Of Multi-Winding Transformers

    Preparations for use 4.1 Notes for system integrators Depending on the application and the type of static excitation equipment used, line-side components such as a transformer or line reactors may be required for excitation purposes if their monitoring and control functions are not provided by the converter. Note The premagnetization of the converter transformer is not part of the converter.

  • Page 63: Requirements For The Circuit Breaker Provided By The Customer

    Preparations for use 4.1 Notes for system integrators Transformers for start-up operation For short-time operation, the converter as well as the associated step-down and step-up transformer (if being used) are utilized to a higher degree. In the case of starting converters in the LCI design version, usually only the DC link reactor is affected.
  • Page 64 Preparations for use 4.1 Notes for system integrators • There must be a checkback signal for each of the the circuit breaker statuses CLOSED and OPEN. The checkback signals must occur promptly, typically within a second. • Provide time-overcurrent protection. •...
  • Page 65 Preparations for use 4.1 Notes for system integrators 2,3 kV bis 36 kV, 3 ~ 50/60 Hz Figure 4-2 Example: Circuit-breaker control 3rd Party LCI Control Upgrade Operating Instructions, 02/2022, A5E31872818...

  • Page 66: Requirements For Cables

    Preparations for use 4.1 Notes for system integrators 4.1.4 Requirements for cables Power cable 1. Only shielded medium-voltage cables may be used as power cables. Due to the low capacitance, it is preferable to use single-phase cables, e.g. Protothen N2XS2Y. You can also used armored cables of the type that are standard in some regions/industries.

  • Page 67: Requirements When Mounting And Installing The Device

    Preparations for use 4.2 Requirements when mounting and installing the device The value in the reference for the capacitance per unit length is specified in relation to ground. During commutation, the capacitances subsequently switch in series via ground, and capacitances switched in series produce a total capacitance of 1/2 (factor 0.5). C’ refers to the operating cable capacitance.

  • Page 68: Requirements Placed On The Levelness Of The Floor

    (responded) This can result in death, serious injury or material damage. • If one of the indicators has tripped, do not perform any commissioning. • Inform the Technical Support. Only specialist Siemens technicians can recommend appropriate measures. See also Service & Support (Page 141)

  • Page 69: Checking The Load Handling Attachments

    Preparations for use 4.3 Inspections when receiving the delivery Location and display of the indicators You can find the indicators at the following locations: • The tilt indicators are located in the upper third of the cabinet. ① If the arrow above the line is blued, the tilt indicator has tripped.

  • Page 70: Transportation

    Preparations for use 4.4 Transportation Transportation The terms are defined as follows in the following part of the instructions: • "Transportation unit" refers to the unit before it has been unpacked • "Cabinet" refers to the unit after it has been unpacked 4.4.1 Transport markings The packing differs depending on the transport type and size.

  • Page 71: Observe Center Of Gravity

    Preparations for use 4.4 Transportation 4.4.3 Observe center of gravity WARNING Danger to life if center of gravity specifications are not strictly observed The cabinet is heavy. The center of gravity can be in the upper half of the cabinet. The unit can tip over if you transport it incorrectly –...

  • Page 72: Transport With A Crane

    Preparations for use 4.4 Transportation WARNING Danger when a transport unit/cabinet tips over If the forks are too short, this can cause the transport unit/cabinet to tip over resulting in death, serious injury, or damage to the cabinet. • The forks of the truck must protrude at the rear of the transport pallet. The floor panels of the transport units will not support a load.

  • Page 73: Using Lifting Rods

    Preparations for use 4.4 Transportation 4.4.6 Using lifting rods During transportation with a crane, force is absorbed by the supporting frame of the cabinet. The supporting frame remains on the unit. The device is mounted at the installation site via the supporting frame.

  • Page 74: Transporting Transportation Units Packed In Boxes

    Preparations for use 4.4 Transportation 3. Place the sling ropes on the lifting bars so they are close to the cabinet. Secure the ends of the lifting bars using the splint. Figure 4-8 Securing the lifting rods 4. To lift the transport unit, use single sling ropes or two ropes with a cross stitch. Attach the crane rope to the lifting rods so it is close to the cabinet.

  • Page 75: Transporting A Cooling Unit

    Preparations for use 4.4 Transportation ② 3. Pay attention to the center of gravity imprinted on the box and the imprinted position of ③ the ropes 4. Carefully raise the transportation unit. ① Spreader beam ② Center of gravity ③ Imprinted position of the rope Figure 4-9 Transporting a transportation unit (still in packaging) with a crane...

  • Page 76: Unpacking

    Preparations for use 4.5 Unpacking Unpacking 4.5.1 Removing the packaging NOTICE Material damage caused by incorrect storage of unpacked equipment Proper packaging ensures that the equipment is protected. Unpackaged equipment may be damaged if it is stored or out of service over a long period. •...

  • Page 77: Lifting The Cabinet Off The Transport Pallet

    Preparations for use 4.6 Storage To extract the load securing device, proceed as follows: 1. Remove the retaining straps. 2. Remove the spacers such as wooden wedges, air cushions, etc. 4.5.3 Lifting the cabinet off the transport pallet Use a crane to lower the transportation units from the transport pallets and transport them to the installation site.

  • Page 78: Storing A Device

    Preparations for use 4.6 Storage If the drive was already connected to the cooling system and you want to store the drive again, empty the drive completely prior to storing it. To empty the drive proceed as follows: 1. Open the connection between the cabinet piping and the external piping. 2.
  • Page 79 – Room temperature should be approx. 10 °C (14 °F) above the outside temperature. – The temperature may not fall below ‑20 °C (-4 °F). – For lower temperatures, agree on suitable measures together with Siemens. – Relative humidity should be less than 60%.

  • Page 80: Storing Cooling Units

    Preparations for use 4.6 Storage 4.6.3 Storing cooling units Refer to the operating instructions of the re-cooling unit for notes relating to transport and storage. NOTICE Damage to the ion exchange cartridge as a result of frost If the ion exchange cartridge is exposed to frost, it may be damaged. •...

  • Page 81: Mounting

    Mounting Safety instructions for installation When carrying out any work, carefully observe the information provided in Chapter "Safety instructions (Page 11)". Material damage caused by improper installation The devices can be damaged through improper installation. • Install the devices as described in the following sections. •...

  • Page 82: Tools Required

    Mounting 5.3 Torques Damage caused by incorrectly opening the doors You can damage the locking mechanism if you open the doors incorrectly. • Open the doors as described in Section "Preparing for use". Tools required You require the following tools for mounting and installation: •...

  • Page 83: Connect To The Foundation

    Mounting 5.4 Connect to the foundation Hard S1 materials include steel, for example. Table 5-2 Tightening torques for screw terminals for copper cables without cable lug Screw type Set screws and Head screws with Head screws with headless screws slit hexagon profile in - lb in - lb...
  • Page 84 Mounting 5.4 Connect to the foundation 3rd Party LCI Control Upgrade Operating Instructions, 02/2022, A5E31872818...

  • Page 85: Electrical Connection

    Death, severe injury, material damage or loss of warranty rights can occur if the electrical connections have not been correctly and professionally established. • Only deploy our experts and service technicians from SIEMENS LDA Customer Services to electrically connect up the control update •...
  • Page 86 Electrical connection 6.1 Safety instructions for electrical connection Danger due to defective seals When working on the device, seals at the doors, roof panels as well as front, rear and side panels can be damaged. Operation with defective seals can result in death, serious injury or material damage.

  • Page 87: Note On Shielded Cables

    Electrical connection 6.3 Electromagnetic compatibility Damage caused by incorrectly shrinking cable terminations When connecting line and motor-side power cables, when shrinking the cable terminations, other control cables can be damaged in the adjacent/surrounding cable ducts. • When shrinking, ensure not to damage cables in the surrounding cable channels. Material damage caused by incorrectly opening doors If you incorrectly open the doors, then this can damage the locking mechanism.
  • Page 88 Electrical connection 6.3 Electromagnetic compatibility Cable installation • Cables that are subject to or sensitive to interference should be laid as far apart from each other as possible. • The distance between the power cable and the signal cable should be at least 20 cm. Device- specific data apply for power cables.
  • Page 89 Electrical connection 6.3 Electromagnetic compatibility • Attach the cable shield to a shield busbar directly after the line inlet into the cabinet. Insulate the shielded cable without any interruptions. Route the cable shield up to the device connection. ① Shield busbar ②...

  • Page 90: Potential Concept

    Electrical connection 6.5 Connecting equipotential-bonding conductors I/O connection • Create a low-impedance ground connection for additional cabinets, system components, and distributed devices with the largest possible cross-section (at least 16 mm²). • Ground unused lines at one end in the cabinet. •...

  • Page 91: Using The Equipotential Bonding Strip And Shield Bus

    Electrical connection 6.7 Connecting the protective grounding Using the equipotential bonding strip and shield bus Each cabinet is equipped with an equipotential bonding or grounding bar to make it simpler to connect equipotential bonding conductors. Connect all internal and external components to this equipotential bonding busbar. is Attach the shields of incoming and outgoing cables directly to the shield bus.

  • Page 92: Laying Signal Cables

    Electrical connection 6.9 Separating adjacent cabinets using unsuppressed contactors Laying signal cables Malfunction due to common cable installation Malfunctions can occur in the converter if cables with differing voltage levels are laid together with internal cables in one cable duct in the cabinet. •...

  • Page 93: Laying Additional Wiring

    Electrical connection 6.11 Connecting the power unit 6.10 Laying additional wiring Keep any additional wiring in the cabinet as short as possible. Route the additional wiring tightly against the cabinet enclosure or the mounting plates. You must twist unshielded cables belonging to the same circuit (outgoing and return conductors).

  • Page 94: Connecting The Signal Cables

    Electrical connection 6.11 Connecting the power unit Table 6-1 Cleaning agents and grease Materials required Cleaning agent Ethyl alcohol Grease 2G from Elektrolube Procedure 1. The cable entries for the power cables are covered with aluminum plates. Remove the covers. 2.

  • Page 95: Connecting The Closed-Loop Control

    Electrical connection 6.12 Connecting the closed-loop control 6.12 Connecting the closed-loop control 6.12.1 Connecting ground DANGER Danger due to failure of the protective and monitoring equipment The converter must be grounded to ensure that it operates safely and reliably. If the converter is operated with insufficient grounding, then the protection and monitoring functions can fail.

  • Page 96: Connecting Circuit Breakers

    Electrical connection 6.12 Connecting the closed-loop control 6.12.3 Connecting circuit breakers To connect the circuit breaker, proceed as follows: 1. Disconnect the cabinet from the power supply. 2. Route the control cables into the cabinet from below. 3. Connect the shields of the control cables to the serrated bar. For additional information, see Chapter "Using the equipotential bonding strip and shield bus (Page 89)".

  • Page 97: Connecting The External Safety Loop

    Electrical connection 6.12 Connecting the closed-loop control Connection example: HTL encoder, bipolar, with reference signal This example shows the connection assignment on the sensor module. The terminals of the sensor module are wired to the customer terminal strip. For further information, see the circuit manual.

  • Page 98: Interconnecting Optional Connections

    Electrical connection 6.15 Fastening the cable ducts with cable ties Procedure To connect the external safety loop, proceed as follows: 1. Switch off the converter. 2. Remove the jumper over the terminals, inserted in the factory, that you wish to use. 3.

  • Page 99: Commissioning

    Death, severe injury, material damage or loss of warranty rights can occur if the system is not correctly and professionally commissioned. • Only deploy our experts and service technicians from SIEMENS LDA Customer Services to commission the control update • The customer guarantees that he is fully aware of the following facts: –...

  • Page 100: Starter Software

    • Obtain information about the range of SITRAIN training courses available through your local contact person. Make use of the support and services offered by the responsible Siemens Service Center when commissioning this equipment. You can find the relevant contact person under "Service &...

  • Page 101: Operation

    Operation Safety instructions for operation When carrying out any work, carefully observe the information provided in Chapter "Safety instructions (Page 11)". Electric shock caused by a high voltages High voltages are present both during operation and also after the device has been switched off.

  • Page 102: Parameters

    Operation 8.2 Parameters Damage caused by incorrect parameter assignment Malfunctions can occur if you change parameters. • Do not change the parameters, e.g. for the motor circuit-breaker. Parameters Note To complement these operating instructions, the List Manual contains an overview of all parameters as well as a selection of function diagrams to describe the operating principle.

  • Page 103: Setpoint Channel And Closed-Loop Control

    Operation 8.3 Setpoint channel and closed-loop control Parameter categories The parameters for the individual drive objects (DO) are categorized according to data sets as follows: • Data-set-independent parameters These parameters exist only once per drive object. • Data-set-dependent parameters These parameters can exist several times for each drive object and are addressed via the parameter index for reading and writing.

  • Page 104: Suppression Bandwidths

    Operation 8.3 Setpoint channel and closed-loop control Direction of rotation changeover is initiated as follows: • For control via PROFIBUS using control word 1, bit 11 • For control via the cabinet operator panel (LOCAL mode) using the "Reverse direction of rotation"...

  • Page 105: Vector Control

    Operation 8.3 Setpoint channel and closed-loop control The ramp-up and ramp-down times each refer to the maximum speed. Note If rounding times are too long, this can cause the setpoint to be overshot if the setpoint is reduced abruptly during ramp-up. Rounding is also effective in the zero crossover;...

  • Page 106: Monitoring And Protection Functions

    Operation 8.4 Monitoring and protection functions Monitoring and protection functions 8.4.1 Safety shutdown of the converter Tripping of the circuit-breaker in case of undervoltage In the event of a serious fault, the converter is rapidly switched into a de-energized state by the safety shutdown function.

  • Page 107: Protection Function Of Ground Fault Detection

    Operation 8.4 Monitoring and protection functions The following markings have the function: • Use of proven components • Suitable for the intended use • The occurrence of a fault can result in the loss of the safety function. The probability of a fault occurring is reduced as far as possible by the use of forced contacts. The use of a single circuit in conjunction with undervoltage release achieves compliance with safety category 1 to EN 954-1.

  • Page 108: Fault And System Messages

    Operation 8.5 Fault and system messages Fault and system messages Hardware trace The drive saves data to the CompactFlash card each time there is a fault trip. Customer Supports requires this data in the case of a fault. Save your data as follows: 1.
  • Page 109 Operation 8.5 Fault and system messages Indicator light Action Meaning Green Continuous light The converter is ready to start. All circuit breakers are switched off. OFF2 or OFF3 are not active. Green Flashing light All circuit breakers are switched off. The converter is, how‐ ever, not ready to start.

  • Page 110: Diagnostics Via Parameters

    Operation 8.5 Fault and system messages Color Status Description; cause Remedy RUN / The electronic power supply is missing or lies outside the permissible tolerance range. Green Continuous The component is ready for operation light and cyclic DRIVE-CLiQ communication is in progress.
  • Page 111 Operation 8.5 Fault and system messages Diagnostic parameters for digital inputs/outputs, PSA inputs/outputs r0721 CU digital inputs, terminal actual value Module Displays the actual value at the digital inputs Control Unit If a DI/DO is parameterized as output (p0728.x = 1), then r0721.x = 0 is displayed. r0747 CU, digital outputs status Module...
  • Page 112 Operation 8.5 Fault and system messages r6222 Status word sequencer Displays the GL status word VECTORGL r6261 Status word motor sequencer Displays the GL motor sequencer VECTORGL Diagnostics parameters of fault and alarm buffers: r0945 Fault code Displays the numbers of faults that have occurred All objects r0946 Fault code list...

  • Page 113: Indicating And Rectifying Faults

    Operation 8.5 Fault and system messages 8.5.2.3 Indicating and rectifying faults The cabinet device has a number of protective functions that protect the converter from damage in the event of a fault (faults and alarms). A list of faults and alarms with remedies for their rectification can be found in the List Manual in the "faults and alarms"...
  • Page 114 Operation 8.5 Fault and system messages 3rd Party LCI Control Upgrade Operating Instructions, 02/2022, A5E31872818...

  • Page 115: Maintenance

    Maintenance Safety instructions for maintenance When carrying out any work, carefully observe the information provided in Chapter "Safety instructions (Page 11)". Danger due to improper maintenance and repairs Improper repairs can result in death and serious physical injury. • Only qualified maintenance and installation personnel may perform repairs. Danger due to defective seals When working on the device, seals at the doors, roof panels as well as front, rear and side panels can be damaged.
  • Page 116 Maintenance 9.1 Safety instructions for maintenance Danger due to high auxiliary voltage Manual operation is dangerous when an auxiliary voltage is present. Death and serious injury can result. • Before performing maintenance work, switch off the motor circuit breaker of the disconnector.
  • Page 117 Note Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office. 3rd Party LCI Control Upgrade...

  • Page 118: Grounding The System

    Maintenance 9.2 Grounding the system Note Inform the manufacturer about each maintenance job that has been carried out and about each spare part replacement for the purposes of a reliability analysis. Grounding the system WARNING Electric shock even after shutdown High voltages can still be present even after shutdown.

  • Page 119: Opening The Device

    Maintenance 9.4 Maintenance 1. Swing open the fuse holder of the fuse switch disconnector. 2. Remove the fuse holder. Figure 9-1 Fuse switch disconnector with fuse holder swung out Opening the device Carefully read and understand the notes provided in the operating instructions of the upgraded converter.
  • Page 120 Maintenance 9.4 Maintenance Nominal capacity 220 mAh Maximum permissible charging current 10 mA, limited to < 2 mA in the operator panel Self-discharge at 20° C 1%/year Service life in the backup mode > 1 year at 70° C; >1.5 years at 20° C Service life in operation >...

  • Page 121: Cleaning

    Maintenance 9.5 Cleaning Set date and time 1. Using the "MENU" key, select the main menu of the AOP 30. 2. Using "F2", select the menu item "Commissioning/service". Confirm with "F5" 3. Using "F2", select the menu item "AOP30 settings". Confirm with "F5" 4.

  • Page 122: Cleaning Aluminum Parts

    Maintenance 9.6 Repairs 9.5.2 Cleaning aluminum parts The surface of untreated aluminum is always covered by a thin but dense oxide skin. This natural oxide layer acts as surface protection and is the reason for the good weathering resistance of aluminum materials.
  • Page 123 Measures in the event of an error It is not possible to fully test repairs that are carried out on site. Return the defective module back to the manufacturing plant for repair. The relevant address is available from your Siemens contact person.

  • Page 124: Replacing The Avt Combination Module

    Incorrectly replacing components can result in death, serious injury, or material damage. • Only replace components that are described in the following sections. All other components may only be replaced by Siemens service personnel. In this case, contact the Service Center.

  • Page 125: Replacing The Snubber Circuit Capacitor

    Maintenance 9.6 Repairs Removing the AVT combination module 1. Follow "the five safety rules (Page 11)". ① 2. Release the control cables . Carefully ensure that you do not kink the fiber optic cables. ② 3. Remove the four fixing screws of the AVT combination module.

  • Page 126: Replacing The Compactflash Card

    • Only remove or insert the CompactFlash card when the power is switched off. 2. Withdraw the CompactFlash card from the Control Unit. Back up the data saved on it. 3. Copy the stored data of the previous CompactFlash card to the new original Siemens card. Note Invalid software key The software key is associated with the serial number of the CompactFlash card.

  • Page 127: Replacing The Current Transformer

    Maintenance 9.6 Repairs To replace the contactors, proceed as follows: 1. Loosen the cables. To do so, unscrew the screws. 2. Remove the contactor from the DIN rail. 3. Snap the new contactor onto the DIN rail. 4. Reattach the cables. Adhere to the markings. Do not interchange the cables. 5.
  • Page 128 Maintenance 9.6 Repairs ③ 3. Disconnect the cables on the underside of the transformer to be removed. ④ 4. Remove the transformer retaining screws Figure 9-5 Removal of cables and screws Removing the current transformer To remove the current transformer, proceed as follows: ⑤...

  • Page 129: Replacing The Thyristor Electronics And Thyristors

    Maintenance 9.6 Repairs Figure 9-6 Removing the current transformer Installing the current transformer To install the current transformer, proceed as follows: 1. Carry out the removal steps in reverse order. 2. Screw the screws into the busbars with a tightening torque of 25 Nm. 3.

  • Page 130: Replacing Thyristor Electronics

    Maintenance 9.6 Repairs • Opto-transmitter / opto-receiver • Suppressor capacitors Defective snubber circuit capacitors may only be replaced on inserted thyristor electronics. WARNING Electric shock hazard The snubber circuit capacitors are not equipped with discharge resistors. The energy stored in the capacitors is discharged via a circuit in the thyristor electronics. This circuit is interrupted when the thyristor electronics are withdrawn.
  • Page 131 Maintenance 9.6 Repairs Two plug connectors are available on the thyristor electronics for connection to the thyristor and the external circuitry. The mating connector is integrated at the mounting position of the thyristor electronics. If the thyristor electronics have to be replaced, proceed as follows: Disconnecting the cables To disconnect the cables, proceed as follows: 1.
  • Page 132 Maintenance 9.6 Repairs Changing the thyristor electronics To change the thyristor electronics, proceed as follows: ② 1. Two plastic latches interlock the thyristor electronics. The plastic latches are fixed with ① cylinder head screws . Use a screwdriver to loosen these screws until the interlocking is released.

  • Page 133: Replacing A Thyristor

    Maintenance 9.6 Repairs Connecting cables To connect the cables, proceed as follows: 1. Reconnect the fiber-optic cables to the opto-transmitter and opto-receiver in accordance with the markings. Carefully hand-tighten the knurled nut. 2. Check the correct insertion depth of the fiber-optic cables with the aid of the marking rings. If the white colored ring on the fiber-optic cable is flush with the shaft end of the plug case, the fiber-optic cables are correctly inserted.
  • Page 134 Maintenance 9.6 Repairs Note Selecting replacement thyristors Use only the approved thyristor types for the mounting location. Observe the equipment installation log when replacing the thyristor. DANGER Danger when not complying with the five safety rules Work must only be performed on adequately grounded power unit. Non-observance of the five safety rules can cause death or serious injury.

  • Page 135: Disconnecting The Fiber-Optic Cables

    Maintenance 9.6 Repairs Installing a thyristor 1. Clean the thyristor surfaces of the new thyristor with ethanol. 2. Spray contact oil onto a clean cloth and apply to the contact area. 3. Place the new thyristor in the plastic holder. Pay attention to the mounting position, especially the polarity of the thyristor.

  • Page 136: Replacing Surge Arresters

    Maintenance 9.6 Repairs To disconnect the fiber-optic cables, proceed as follows: ① 1. Carefully unscrew the knurled nut ② 2. Pull the fiber-optic cable out. 3. Insert the new fiber-optic cable as far as it will go. If correctly fitted, the white ID ring must be flash with the opto-transmitter or opto-receiver.

  • Page 137: Replacing The Dc-Link Reactor

    Maintenance 9.6 Repairs 9.6.8 Replacing the DC-link reactor Removing the DC link reactor Figure 9-11 DC link reactor To install the DC link reactor, proceed as follows: 1. Unscrew the cabinet center upright and remove. 2. Loosen the lugs that secure the DC link reactor. 3.
  • Page 138 Maintenance 9.6 Repairs 4. Establish the busbar connections as shown in the circuit diagram. On DC link reactors with aluminum terminals, use the contact plate between the aluminum terminal and the busbar. 5. Make the water pipe connections again. Establishing and grounding the power connections The power connections are made by the expansion straps.

  • Page 139: Spare Parts

    To request spare parts, please contact the Siemens sales organization responsible for your region. You can find an overview of the Siemens contact partners in your region here (Page 141). Always indicate the part number and - if known - the order number of the spare part required.
  • Page 140 Spare parts 3rd Party LCI Control Upgrade Operating Instructions, 02/2022, A5E31872818...

  • Page 141: Disposal

    Disposal When carrying out any work, carefully observe the information provided in Chapter "Safety instructions (Page 11)". 11.1 Disposing of packaging material The packing is designed in such a way as to pose the minimum risk to the environment. Some of the packaging can be recycled.
  • Page 142 Disposal 11.2 Removing device components and old devices • PCBs • Electronic components 3rd Party LCI Control Upgrade Operating Instructions, 02/2022, A5E31872818...

  • Page 143: Service & Support

    Other contact options Area Contact (https://intranet.gspweb.industry.siemens.com/OTWG/ • External services Login.aspx?tzo=-120&validate=637674170558152892) • Escalation LDA Portal (https://www.lda-portal.siemens.com/siemlda/de/login) • Special investigation LDA Portal / Assist (https://assist.siemens.com/Login/login.html) • Technical Support • Offers E-mail: (including spare parts) lda-service.de@siemens.com Service Center: • Contract customers servicecenter.large-drives-applications@siemens.com Email customer support center •...
  • Page 144 Service & Support 3rd Party LCI Control Upgrade Operating Instructions, 02/2022, A5E31872818...

  • Page 145: Technical Specifications And Drawings

    Technical specifications and drawings Note Finding technical data and drawings The technical data and the necessary drawings can be found in "Technical data and drawings" manual. Standards and regulations Table B-1 Standards and regulations Directives Standards DIN EN 61800‑3/VDE 0160 Part 103 (IEC 61800-3) DIN EN 61800‑4 / VDE 0160 T104 (IEC 61800-4);...

  • Page 146: Environmental Conditions

    Technical specifications and drawings B.2 Environmental conditions The EC declaration of conformity for the product described here, which complies with the European Directive 2006/95/EC and corresponding standards EN 61800-5-1 and EN 60204-1, refers only to the low-voltage section in the power unit and the control cabinet. Environmental conditions Climatic environmental conditions Table B-2...
  • Page 147 Technical specifications and drawings B.2 Environmental conditions Other ambient conditions Table B-4 Other ambient conditions Storage with suitable pack‐ Transport with suitable Operation aging packaging Biological ambient conditions 1B1 according to DIN EN 2B1 according to DIN EN 3B1 according to according to class 60721‑3‑1 (IEC 60721‑3‑1) 60721‑3‑2 (IEC 60721‑3‑2)
  • Page 148 Technical specifications and drawings B.2 Environmental conditions 3rd Party LCI Control Upgrade Operating Instructions, 02/2022, A5E31872818...

  • Page 149: Literature And References To Sinamics Gl150 Documentation

    Literature and references to SINAMICS GL150 documentation Additional general information about Industrial Security is available here: Industrial Security (https://www.lda-portal.siemens.com/siemlda/en/109751848) More information on tests is provided here: Tests performed on water-cooled medium voltage converters (https://www.lda- portal.siemens.com/siemlda/en/109748262) Tests performed on water-cooled medium voltage converters (https://www.lda-...
  • Page 150 Literature and references to SINAMICS GL150 documentation 3rd Party LCI Control Upgrade Operating Instructions, 02/2022, A5E31872818...

  • Page 151: Index

    Index 5 safety rules, 11 DC link reactor, 135 Deionized water requirements, 29 Direction of rotation changeover, 101 Door interlock, 28 DRIVE-CLiQ, 26 Actual value sensing Current actual value sensing, 26 Voltage actual value sensing, 26 Anti-condensation heating, 42 AOP30 operator panel Electromagnetic fields, 15 Function, 36 Elements in the door...
  • Page 152 Index LEDs Power Stack Adapter, 107 Line-side converter, 30 Load current zero signal, 32 Safety concept, 24 Safety information Failure of a thyristor assembly, 127 Fiber-optic cables, 133 Minimum speed, 102 Setpoint addition, 101 Monitoring Shock and tilt indicators Communication between the closed-loop control Location, 67 and power unit, 25 Purpose, 66...
  • Page 154 Further Information www.siemens.com/LDA Siemens AG Large Drives Applications Vogelweiherstraße 1-15 90441 NÜRNBERG GERMANY...

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