Toro Groundsmaster 3500-D Operator's Manual
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Summary of Contents for Toro Groundsmaster 3500-D
- Page 1 Form No. 3439-239 Rev A Groundsmaster ® 3500-D Rotary Mower Model No. 30807—Serial No. 407170000 and Up *3439-239* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 Section 4442 or 4443 to use or operate the engine on additional information, contact an Authorized Service any forest-covered, brush-covered, or grass-covered Dealer or Toro Customer Service and have the model land unless the engine is equipped with a spark and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents Inspecting the Fuel Lines and Connections..........46 Servicing the Water Separator ......46 Safety ............... 4 Bleeding the Fuel System ......... 46 General Safety ........... 4 Bleeding Air from the Injectors ......47 Safety and Instructional Decals ......5 Electrical System Maintenance ...... -
Page 4: Safety
Safety This machine has been designed in accordance with ANSI B71.4-2017 and with EN ISO 5395 when you complete the setup procedures and install the CE kit, per the Declaration of Conformity. General Safety This product is capable of amputating hands and feet and of throwing objects. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal93-6681 93-6681 1. Cutting/dismemberment—hazard, fan-stay away from decal99-3444 moving parts. 99-3444 1. - Page 6 decal121-3628 121-3628 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the decal117-4764 machine to determine whether you can operate the machine in the...
- Page 7 decal106-9290 106-9290 1. Inputs 5. In seat 9. Outputs 13. Start 2. Not active 6. Power take-off (PTO) 10. Power take-off (PTO) 14. Power 3. High-temperature 7. Parking brake off 11. Start shutdown 4. High-temperature warning 8. Neutral 12. Energize to run (ETR) decal121-3627 121-3627 1.
- Page 8 decal121-3623 121-3623 1. Warning—read the Operator's Manual; do not operate the 5. Thrown object hazard—keep bystanders away. machine unless you have received training. 6. Warning—wear hearing protection. 2. Warning—read the Operator's Manual before towing the machine. 3. Tipping hazard—slow the machine before turning; when 7.
- Page 9 decal138-6974 138-6974 1. Read the Operator’s Manual. decal139-6027 139-6027 1. PTO—Disengage 7. Raise the cutting units. 2. PTO—Engage 8. Engine—Shut off 3. Move the cutting units 9. Engine—Run right. 4. Lower the cutting units. 10. Engine—Start 5. Lock 11. Fast 6.
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Activate, charge, and connect the – No parts required battery. Inclinometer Check the angle indicator. CE warning decal Production year decal Install the CE decals (if required). CE mark decal Hood-latch bracket Rivet... -
Page 11: Activating, Charging, And Connecting The Battery
WARNING Charging the battery produces gasses that can explode. Activating, Charging, and • Keep sparks and flames away from battery. Connecting the Battery • Never smoke near the battery. When the battery is charged, disconnect the No Parts Required charger from the electrical outlet and battery posts. -
Page 12: Checking The Angle Indicator
The inclinometer should read at 0° when units. viewed from the operating position. Coat both battery connections with Grafo 112X (skin over) grease (Toro Part No. 505-47), petroleum jelly, or light grease to prevent corrosion. Slide the rubber boot over the positive terminal to prevent a possible short from occurring. -
Page 13: Installing The Ce Decals
Installing the CE Decals Parts needed for this procedure: CE warning decal Production year decal CE mark decal Procedure g278675 Figure 7 If this machine will be used for CE, affix the CE warning decal (121-3598) over the existing warning 1. -
Page 14: Installing The Hood Latch
Installing the Hood Latch CE Machines Only Parts needed for this procedure: Hood-latch bracket g012629 Figure 9 Rivet Washer 1. CE lock bracket 2. Bolt and nut Screw (1/4 x 2 inches) Align the washers with the holes on the inside of Locknut (1/4 inch) the hood. -
Page 15: Installing The Exhaust Guard
g012631 Figure 11 1. Bolt 3. Arm of hood-latch bracket 2. Nut g008875 Figure 12 Installing the Exhaust 1. Exhaust guard Guard Secure the exhaust guard to the frame with 4 CE Models Only self-tapping screws (Figure 12). Parts needed for this procedure: Exhaust guard Self-tapping screw Procedure... -
Page 16: Adjusting The Lift Arms
Back off the jam nut on the cylinder (Figure 15). Adjusting the Lift Arms No Parts Required Procedure Start the engine, raise the cutting units, and ensure that the clearance between each lift arm and the floor-plate bracket is 5 to 8 mm (0.18 to g031573 Figure 15 0.32 inch) as shown in... -
Page 17: Adjusting The Carrier Frame
Adjusting the Carrier Frame No Parts Required Adjusting the Front Cutting Units g031575 Figure 17 The front and rear cutting units require different 1. Rear cylinder 2. Adjusting nut mounting positions. The front cutting unit has 2 mounting positions depending on what height of cut and degree of cutting unit rotation you desire. -
Page 18: Adjusting The Height Of Cut
Adjusting the Rear Cutting Unit The front and rear cutting units require different mounting positions. The rear cutting unit has 1 mounting position for proper alignment with the Sidewinder® unit under the frame. For all heights of cut, mount the rear cutting unit in the rear mounting holes (Figure 18). -
Page 19: Adjusting The Roller Scraper
Procedure Procedure The optional rear roller scraper functions best when Contact your authorized Toro distributor for the correct there is an even gap of 0.5 to 1 mm (0.02 to 0.04 inch) mulching baffle. between the scraper and the roller. -
Page 20: Product Overview
Traction Pedals Product Overview Press the forward traction pedal to move forward. Press reverse traction pedal to move backward or to Controls assist in stopping when moving forward (Figure 23). Note: Allow the pedal to move or move it to the position to stop the machine. - Page 21 maintenance on the cutting unit or when transporting between mowing locations. Mow/Transport Slide Using your heel, move the mow/transport slide to the left to transport, and to the right to mow (Figure 23). Note: The cutting units operate only in the mow position.
- Page 22 Note: Do this only when the cutting units are raised or if they are on the ground and the machine is moving. Note: The lever does not need to be held in the forward position while you are lowering the cutting units.
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Page 23: Specifications
Specifications Note: Specifications and design are subject to change without notice. g192077 Figure 27 Description Figure 27 Dimension or Weight reference Overall width in mowing position 192 cm (75-1/2 inches) Overall width in transport position 184 cm (72-1/2 inches) Height 197 cm (77-1/2 inches) Wheel-base width 146 cm (57-1/2 inches) -
Page 24: Attachments/Accessories
Before Operation Safety To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement General Safety parts and accessories made by other manufacturers •... -
Page 25: Filling The Fuel Tank
If you spill fuel, do not attempt to start the engine; • For more information on biodiesel, contact your avoid creating any source of ignition until the fuel authorized Toro distributor. vapors have dissipated. Adding Fuel Filling the Fuel Tank... -
Page 26: Checking The Engine-Oil Level
Checking the Engine-Oil Attributes: • More lift and higher discharge velocity Level • Sparse or limp turf is picked up significantly at Before you start the engine and use the machine, higher heights of cut check the oil level in the engine crankcase; refer to •... -
Page 27: Choosing Accessories
Choosing Accessories Optional Equipment Configurations Angle Sail Blade High-Lift, Parallel-Sail Mulching Baffle Roller Scraper Blade (Do not use with the mulching baffle)(Not CE Compliant) Grass Cutting: 1.9 to 4.4 Recommended in most May work well in light or Has been shown to Use it whenever the cm (3/4 to 1-3/4 inches) applications... -
Page 28: During Operation
Roll Bar and crossing roads and sidewalks with the machine. Always yield the right-of-way. • A cab installed by Toro is a roll bar. • Disengage the drive to the cutting unit, shut off the • Always wear your seat belt. -
Page 29: Starting The Engine
Starting the Engine • Lower a folding roll bar temporarily only when necessary. Do not wear the seat belt when the Ensure that the parking brake is engaged and roll bar is folded down. the cutting-unit-drive switch is in the D ISENGAGE •... -
Page 30: Standard-Control Module (Scm)
Standard-Control Module (SCM) The Standard-Control Module (SCM) is a potted electronic device produced in a 1-size-fits-all configuration. The module uses solid state and mechanical components to monitor and control standard, electrical features required for safe product operation. The module-monitor input includes neutral, parking brake, PTO, start, backlap, and high temperature. - Page 31 Each row (across) in the logic chart below identifies input and output requirements for each specific product function. Product functions are listed in the left column. Symbols identify specific circuit condition, including energized to voltage, closed to ground, and open to ground. Inputs Outputs Function...
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Page 32: Operating Tips
Practice moving forward and reverse, and starting and stopping the machine. To stop the machine, Refer to the After-cut Appearance Troubleshooting remove your foot from the traction pedal and let it Guide available at www.Toro.com. return to N or press down on the reverse EUTRAL pedal. -
Page 33: After Operation
After Operation with the mulching baffles installed, the after-cut appearance may deteriorate and the observed power to cut the turf increases. The mulching baffles also perform well for shredding leaves in After Operation Safety the fall. General Safety Selecting the Proper Height-of-Cut •... -
Page 34: Locating The Tie-Down Points
Locating the Tie-Down Pushing or Towing the Points Machine There are tie downs located at the front and rear sides In an emergency, you can move the machine a very of the machine (Figure 30). short distance by actuating the bypass valve in the hydraulic pump and pushing or towing the machine. -
Page 35: Maintenance
Maintenance Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com searching for your machine from the Manuals link on Note: Determine the left and right sides of the the home page. machine from the normal operating position. -
Page 36: Daily Maintenance Checklist
Maintenance Service Maintenance Procedure Interval • Drain and clean the fuel tank. • Check the tire pressure. • Check all fasteners. Before storage • Grease or oil all grease fittings and pivot points. • Paint chipped surfaces. • Drain and flush the hydraulic tank. Every 2 years •... - Page 37 For the week of: Maintenance Check Item Monday Tuesday Wednesday Thursday Friday Saturday Sunday Clean and maintain the seat belt. Check the glow plug and injector nozzles if starting is hard, there is excess smoke, or rough running is noted. Immediately after every washing, regardless of the interval listed.
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Page 38: Pre-Maintenance Procedures
• Replace all worn or damaged decals. • To ensure safe, optimal performance of the machine, use only genuine Toro replacement parts. Replacement parts made by other manufacturers could be dangerous, and such use could void the product warranty. Preparing the Machine for Maintenance Ensure that the PTO is disengaged. -
Page 39: Using The Cutting Unit Service Latch
Using the Cutting Unit Service Latch When servicing the cutting units, use the service latch to prevent injury. Center the cutting unit sidewinder with the traction unit. Raise the cutting unit to the transport position. Engage the parking brake and shut off the machine. -
Page 40: Lubrication
Lubrication Greasing the Bearings and Bushings Service Interval: Every 50 hours—Lubricate all of the bearings and bushings. Every 500 hours/Yearly (whichever comes first) The machine has grease fittings that you must lubricate regularly with No. 2 lithium grease. Also, lubricate the machine immediately after every washing. - Page 41 g008901 Figure 41 • g008898 Mow/transport slide (Figure Figure 38 • 2 left, front lift-arm pivots and lift cylinder (Figure g008902 Figure 42 • Belt-tension pivot (Figure g008899 Figure 39 • 2 right, front lift-arm pivots and lift cylinder (Figure g008903 Figure 43 •...
- Page 42 Important: Do not lubricate the Sidewinder cross tube. The bearing blocks are self-lubricated. g008904 Figure 44 • 2 (per cutting unit) cutting unit spindle-shaft bearings (Figure Note: You can use either fitting, whichever is more accessible. Pump grease into the fitting until a small amount appears at the bottom of the spindle housing (under the cutting unit).
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Page 43: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine and remove the key before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Servicing the Air Cleaner Check the air-cleaner body for damage that could cause an air leak and replace it if it is damaged. -
Page 44: Servicing The Engine Oil
The crankcase capacity is approximately 2.8 L (4 US qt) with the filter. Use Toro Premium Engine Oil or another high-quality, low-ash engine oil that meets or exceeds the following g032050 specifications: Figure 48 •... - Page 45 Change the engine-oil filter as shown in Figure g029301 Figure 50 Changing the Engine Oil and Filter Service Interval: After the first 50 hours g027477 Figure 52 Every 150 hours Start the engine and let it run 5 minutes to allow the oil to warm up.
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Page 46: Fuel System Maintenance
Replacing the Fuel Filter Fuel System Clean the area where the filter mounts (Figure Maintenance 53). Remove the filter and clean the mounting Draining the Fuel Tank surface. Lubricate the gasket on the filter with clean oil. Service Interval: Every 800 hours—Drain and clean Install the filter by hand until the gasket contacts the fuel tank. -
Page 47: Bleeding Air From The Injectors
Electrical System Note: The electric fuel pump will operate, forcing air out around the air-bleed screw. Leave Maintenance the key in the O position until a solid stream of fuel flows out around the screw. Tighten the screw and turn the key to the O Electrical System Safety position. -
Page 48: Servicing The Fuses
Drive System WARNING Incorrectly routing the battery cable could Maintenance damage the tractor and cables, causing sparks. Sparks can cause the battery gases Checking the Tire Pressure to explode, resulting in personal injury. • Always disconnect the negative (black) Service Interval: Before each use or daily battery cable before disconnecting the positive (red) cable. -
Page 49: Adjusting The Traction Drive For Neutral
Adjusting the Traction Start the engine and rotate the cam hex in both directions to determine the mid position of the Drive for Neutral neutral span. Tighten the locknut securing the adjustment. If the machine moves when the traction pedal is in the position, adjust the traction cam. -
Page 50: Cooling System Maintenance
Cooling System The capacity of the cooling system is approximately 5.7 L (6 US qt). Maintenance CAUTION If the engine has been running, the Cooling System Safety pressurized, hot coolant can escape and • cause burns. Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. -
Page 51: Cleaning The Cooling System
Cleaning the Cooling Brake Maintenance System Adjusting the Parking Service Interval: Before each use or daily Brake Raise the hood. Clean the engine area thoroughly of all debris. Service Interval: Every 200 hours—Check the parking-brake adjustment. With compressed air, start from the front of the radiator and blow the debris out toward the back. -
Page 52: Belt Maintenance
Belt Maintenance Replacing the Hydrostat-Drive Belt Insert a nut driver or small piece of tubing onto the end of the belt-tensioning spring. Servicing the Engine Belts CAUTION Service Interval: After the first 10 hours—Check the condition and tension of all belts. The spring that tensions the belt is under a heavy load, and releasing the tension of Every 100 hours—Check the condition and... -
Page 53: Controls System Maintenance
Slide the stop plate until it contacts the throttle Alternative hydraulic fluids: If Toro PX Extended lever and tighten the screws securing the throttle Life Hydraulic Fluid is not available, you may use control to the control panel. - Page 54 Toro. remove it and check the fluid level. This fluid is compatible with the elastomers used in Toro hydraulic systems and is suitable for a Note: The fluid level should be within 6 mm wide-range of temperature conditions. This fluid is (1/4 inch) of the mark on the dipstick.
- Page 55 (sooner if the service interval indicator is in the red zone). Use a genuine Toro replacement filter (Part No. 86-3010). g031643 Figure 66...
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Page 56: Cutting Unit Maintenance
Checking the Hydraulic Lines and Cutting Unit Maintenance Hoses Separating the Cutting Service Interval: Before each use or daily Every 2 years—Replace moving hoses. Units from the Traction Unit Check the hydraulic lines and hoses for leaks, kinked Perform the pre-maintenance procedure; refer lines, loose mounting supports, wear, loose fittings, Preparing the Machine for Maintenance (page weather deterioration, and chemical deterioration. -
Page 57: Mounting The Cutting Units To The Traction Unit
Inspecting the Blade Plane Remove the lynch pin or retaining nut securing the cutting unit carrier frame to the lift-arm-pivot Remove the hydraulic motor from the cutting (Figure 70). unit and remove the cutting unit from the traction unit. Note: Use a hoist (or a minimum of 2 people) and place the cutting unit on a flat table. -
Page 58: Servicing The Front Roller
Removing the Front Roller Remove the roller-mounting bolt (Figure 73). g031649 g031647 Figure 73 Figure 72 1. Bearing 3. Front roller 1. Height-of-cut bracket 2. Shims 2. Mounting bolt 4. Bearing spacer Adjust the 1.5 mm (0.06 inch) shims and/or 0.7 Insert a punch through the end of the roller mm (0.03 inch) shim between the cutting unit housing and drive the opposite bearing out... -
Page 59: Blade Maintenance
Removing and Installing the Cutting-Unit Blade(s) Replace the blade if it hits a solid object, is out of balance, or is bent. Always use genuine Toro replacement blades to ensure safety and optimum performance. Park the machine on a level surface, raise the... - Page 60 Important: The curved part of the blade must be pointing toward the inside of the cutting unit to ensure proper cutting. Note: After striking a foreign object, torque all spindle-pulley nuts to 115 to 149 N∙m (85 to 110 g006926 ft-lb).
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Page 61: Storage
Do not use brackish or reclaimed is longer than 7 seconds, the braking valve needs water to clean the machine. adjustment; contact your authorized Toro distributor for assistance in making this adjustment. Preparing the Traction Unit Thoroughly clean the traction unit, cutting units, and engine. -
Page 62: Storing The Cutting Units
Remove and discard the oil filter. Install a new oil filter. Refill the oil pan with designated quantity of motor oil. Turn the key in the switch to the O position, start the engine, and run it at idle speed for approximately 2 minutes. - Page 63 Notes:...
- Page 64 Notes:...
- Page 65 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 66 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 67 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.