Toro Reelmaster 3555 Operator's Manual
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Summary of Contents for Toro Reelmaster 3555
- Page 1 Form No. 3445-529 Rev C Reelmaster ® 3555, 3575, and 3550 Traction Unit Model No. 03820—Serial No. 409200000 and Up Model No. 03821—Serial No. 409200000 and Up Model No. 03910—Serial No. 409200000 and Up Note: *3445-529* Register at www.Toro.com. Original Instructions (EN)
- Page 2 Section 4442 or 4443 to use or operate the engine on additional information, contact an Authorized Service any forest-covered, brush-covered, or grass-covered Dealer or Toro Customer Service and have the model land unless the engine is equipped with a spark and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents Servicing the Air Cleaner ........45 Fuel System Maintenance ........46 Servicing the Fuel Tank........46 Safety ............... 4 Inspecting the Fuel Lines and Fittings ....46 General Safety ........... 4 Draining the Water Separator ......46 Safety and Instructional Decals ......5 Changing the Fuel Filter Canister...... -
Page 4: Safety
Safety This machine has been designed in accordance with EN ISO 5395 (when you complete the setup procedures) and ANSI B71.4-2017. General Safety This product is capable of amputating hands and feet and of throwing objects. • Read and understand the contents of this Operator’s Manual before starting the engine. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal99-3444 99-3444 decalbatterysymbols 1. Transport speed—fast 2. Mowing speed—slow Battery Symbols Some or all of these symbols are on your battery. - Page 6 decal117-3270 117-3270 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, hand; entanglement hazard, belt—stay away from moving parts, keep all guards and shields in place. decal120-0627 120-0627 decal136-3702 1. Cutting/dismemberment hazard, fan—stay away from 136-3702 moving parts, keep all guards and shields in place. 1.
- Page 7 decal120-1683 120-1683 1. Warning—read the Operator's Manual; all operators should 4. Warning—do not park the machine on slopes; engage the parking brake, lower the cutting units, shut off the engine, and be trained before operating the machine. remove the key before leaving the machine. 5.
- Page 8 decal120-2105 120-2105 1. Lower the cutting units. 5. Read the Operator’s Manual for 9. Engine—Start information on starting the engine—sit in the operator’s position, turn the key to the engine preheat position, wait until the engine preheat light turns off, turn the key to the engine start position, and disengage the parking brake.
- Page 9 Models 03910 and 03820 decal121-7884 121-7884 1. 8-blade reel adjustment 3. Read the Operator’s Manual for information on adjusting the reel. 2. 11-blade reel adjustment Model 03821 decal133-4901 133-4901 1. 8-blade reel adjustment 3. Read the Operator’s Manual for information on adjusting the reel.
- Page 10 Model 03910 Affix over Part No. 120-1683 for CE a machine decal121-7928 121-7928 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
- Page 11 Model 03910 decal138-6980 138-6980 1. Read the Operator’s Manual.
- Page 12 Models 03820 and 03821 Affix over Part No. 120-1683 for CE a machine decal138-1186 138-1186 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
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Page 13: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Right hose guide (Models 03820 and 03821) Install the cutting units. Left hose guide (Models 03820 and 03821) – No parts required Adjust the turf compensation spring. -
Page 14: Installing The Cutting Units
Positioning the Turf Compensating Spring All the cutting units are shipped with the turf compensation spring mounted at the right side of the Installing the Cutting Units cutting unit. Ensure that the turf compensation spring is mounted to the same side of the cutting unit as the reel drive motor. - Page 15 Installing the Hose Guide Models 03820 and 03821 On cutting unit 4 (left front) and cutting unit 5 (right front), use the rod-bracket mounting nuts to install the hose guides to the front of the cutting-unit tabs. The g289454 hose guides should lean toward the center cutting unit Figure 8 (Figure Figure...
- Page 16 Note: Use the slot if a steering cutting unit is desired or use the hole if the cutting unit is to be locked in position (Figure Secure the lift-arm chain to the chain bracket with the snapper pin (Figure 12). Note: Use the number of chain links specified in the cutting unit Operator's Manual.
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Page 17: Adjusting The Turf Compensation Spring
Rotate the motor counterclockwise until the flanges encircle the nuts. Torque the nuts to 37 to 45 N∙m (27 to 33 ft-lb). Adjusting the Turf Compensation Spring No Parts Required Procedure g020164 Figure 14 The turf compensation spring (Figure 14) transfers weight from the front to the rear roller. -
Page 18: Using The Cutting-Unit Kickstand
Using the Cutting-Unit Kickstand Parts needed for this procedure: Cutting-unit kickstand Procedure Whenever you tip a cutting unit to expose the bedknife/reel, prop up the rear of the cutting unit with the kickstand to ensure that the nuts on the back end g004144 of the bedbar adjusting screws are not resting on the Figure 16... - Page 19 g354465 Figure 19 1. Hood latch g012628 Figure 17 1. Hood-latch bracket 2. Rivets Screw the bolt into the other arm of hood-lock bracket to lock the latch in position (Figure 20). While aligning the mounting holes, position the Note: Tighten the nut and bolt until the bolt no CE lock bracket and the hood-latch bracket onto longer moves forward and backward in the CE...
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Page 20: Installing The Ce Decals
Installing the CE Decals Parts needed for this procedure: Year of production decal CE decal (Part No. 133-8095) Danger decal (Part No. 138-1186—Models 03820 g352025 and 03821) Figure 22 Danger decal (Part No. 121-7928—Model 03910) 1. CE hood latch 2. CE decal (Part No. 133-8095) Applying the Year of Production Remove the backing and apply the CE decal... -
Page 21: Product Overview
Applying Danger Decal Product Overview Machine Models 03820 and 03821 Wipe clean the standard warning decal with alcohol, and allow the frame to dry (Figure 24). g216864 Figure 25 1. Engine hood 5. Seat adjustment lever 2. Seat 6. Front cutting units g352026 Figure 24 7. - Page 22 Mow/Transport Slide Throttle Move the throttle (Figure 27) forward to increase the Using your heel, move the mow/transport slide (Figure engine speed and rearward to decrease the engine 26) left to the T position or right to the M RANSPORT speed.
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Page 23: Mower Manifold
Parking Brake Fuel Gauge Whenever the engine is shut off, engage the parking The fuel gauge (Figure 29) indicates the amount of brake (Figure 27) to prevent accidental movement of fuel in the tank. the machine. To engage the parking brake, pull up on the lever;... - Page 24 Backlap Lever The backlap lever to control the direction the cutting units rotate when you are mowing or when you backlap the reels and bedknives (Figure 30). • Rotate the backlap lever to the F position when mowing. • Rotate the lever to the R position when backlapping the cutting units.
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Page 25: Specifications
751 kg (1,655 lb) 796 kg (1,755 lb) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 26: Fuel Specification
Important: If your machine fails any of the switch. interlock switch checks, contact your authorized Clean the area around the fuel-tank cap (Figure Toro distributor. 31). - Page 27 Preparing the Machine Checking the Parking Brake and Seat Run-Interlock Drive the machine slowly to an open area. Sit in the operator’s seat. Lower the cutting units, shut off the engine, and engage the parking brake. Engage the parking brake. Press the cutting unit drive switch to the Checking the Traction Pedal position.
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Page 28: Checking The Parking Brake
Checking the Parking Brake Adjusting the Seat Service Interval: Before each use or daily Start the engine, raise the cutting units, disengage the parking brake, and move the machine to an open flat area. Engage the parking brake (Figure 32). g332418 Figure 32 Press the traction pedal to move the machine... -
Page 29: During Operation
Changing the Back Position During Operation You can adjust the back of the seat to provide a comfortable ride. Position the back of the seat where During Operation Safety it is most comfortable. To adjust the seat back, turn the knob under the right General Safety armrest, in either direction, to provide the best comfort •... -
Page 30: Starting The Engine
– Allow the machine to cool before adjusting, – Use extreme caution when operating servicing, cleaning, or storing it. the machine near drop-offs, ditches, embankments, water hazards, or other • Operate the machine only in good visibility and hazards. The machine could suddenly roll over appropriate weather conditions. -
Page 31: Shutting Off The Engine
Important: To prevent overheating of the starter motor, do not engage the starter for longer than 15 seconds. After 10 seconds of continuous cranking, wait 60 seconds before engaging the starter motor again. When you start the engine for the first time or after an overhaul of the engine, operate the machine in forward and reverse for 1 to 2 minutes. - Page 32 the machine or the cutting units. Use extra care when operating the machine on slopes. Drive slowly and avoid sharp turns on slopes to prevent rollovers. Note: You cannot lower the cutting units while operating the machine the transport mode. g352636 Figure 38 1.
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Page 33: Clip Rate (Reel Speed)
Clip Rate (Reel Speed) To achieve a consistent, high quality of cut and a uniform after-cut appearance, it is important to match the reel speed to the height of cut. Important: If the reel speed is too slow, you may notice visible clip marks. If the reel speed is too fast, the cut may have a fuzzy appearance. -
Page 34: Setting The Reel Speed
decal133-4901 Figure 41 Model 03821 1. 8-blade reel adjustment 3. Read the Operator’s Manual for information on adjusting the reel. 2. 11-blade reel adjustment Setting the Reel Speed To achieve a consistent, high quality of cut and a uniform after-cut appearance, you must set the reel speed controls (located under the seat) correctly. -
Page 35: Adjusting The Lift-Arm Counterbalance
g034346 Figure 44 3. Additional hole locations 1. Spring 2. Spring actuator g020259 Move the spring actuator to the desired hole Figure 43 location and secure it with the bolt and the locknut. 1. Reel speed control knob Repeat the procedure on the remaining spring. Close the platform cover. -
Page 36: Understanding The Diagnostic Light
Figure 46 Towing the Machine 1. Diagnostic light In case of an emergency, you can tow the machine for a short distance; however, Toro does not recommend Operating Tips this as a standard procedure. Important: Do not tow the machine faster than... -
Page 37: Identifying The Tie-Down Points
Hauling the Machine • Use full-width ramps for loading the machine onto a trailer or truck. • Tie the machine down securely. g352601 Figure 47 1. Bypass valve Close and latch the hood. Connect the tow vehicle to the machine at the tie-down points;... -
Page 38: Maintenance
– Wait for all movement to stop. • To ensure safe, optimal performance of the – Allow the machine to cool before adjusting, machine, use only genuine Toro replacement servicing, cleaning, or storing it. parts. Replacement parts made by other •... - Page 39 Maintenance Service Maintenance Procedure Interval • Check the fuel lines and connections. • Replace the fuel filter canister. Every 400 hours • Service the parking brakes. • If you are not using the recommended hydraulic fluid or have ever filled the reservoir with an alternative fluid, change the hydraulic fluid.
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Page 40: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the engine-oil level. Check the cooling system fluid level. -
Page 41: Pre-Maintenance Procedures
Pre-Maintenance Removing the Battery Cover Procedures Remove the 2 knobs that secure the battery cover to the machine, and remove the cover (Figure 48). Preparing for Maintenance Park the machine on a level surface. Engage the parking brake. Press the cutting unit drive switch to the position (Figure 49). -
Page 42: Lubrication
Lubrication • Rear lift-arm pivots and lift cylinders (3 each side); refer to Figure Greasing the Bearings and Bushings Service Interval: Every 50 hours (daily when conditions are dusty and dirty). Grease Specification: No. 2 lithium grease The machine has grease fittings that you must lubricate regularly. -
Page 43: Engine Maintenance
Preferred oil viscosity: SAE 15W-40 [-17ºC (above 0°F)] Alternate oil viscosity: SAE 10W-30 or 5W-30 (all temperatures) g008903 Toro Premium Engine Oil is available from your Figure 60 authorized Toro distributor in either 15W-40 or 10W-30 viscosity grades. Checking the Engine-Oil... -
Page 44: Changing The Engine Oil And The Filter
Changing the Engine Oil mark. Do not overfill. If the oil level is between the Full and Add marks, you do not need to add oil. and the Filter Prepare the machine for maintenance; refer to Preparing for Maintenance (page 41). -
Page 45: Servicing The Air Cleaner
Add oil to the crankcase; refer to Engine Oil remove large accumulations of debris packed Specification (page 43) Checking the between the outside of primary filter and the Engine-Oil Level (page 43). canister. Avoid using high-pressure air which could force dirt through the filter into the intake Close and latch the hood. -
Page 46: Fuel System Maintenance
Fuel System Maintenance Servicing the Fuel Tank Service Interval: Every 2 years—Drain and clean the fuel tank. Prepare the machine for maintenance; refer to Preparing for Maintenance (page 41). Drain and clean the tank if the fuel system becomes g336554 contaminated or if the machine will be stored for an Figure 66 extended period. -
Page 47: Bleeding Air From The Injectors
Bleeding Air from the Electrical System Injectors Maintenance Note: Use this procedure only if the fuel system has Electrical System Safety been purged of air through normal priming procedures and the engine does not start; refer to Bleeding the • Disconnect the battery before repairing the Fuel System (page 35). -
Page 48: Fuses
Fuses Note: Do not fill the cells above the bottom of the split ring inside each cell. Install the filler caps with the vents pointing to Servicing the Fuse Block the rear (toward the fuel tank). Lift the cover from the control arm (Figure 68). -
Page 49: Drive System Maintenance
Drive System Maintenance Checking the Tire Pressure Service Interval: Before each use or daily DANGER Low tire pressure decreases machine side hill stability. This could cause a rollover, which g352298 may result in personal injury or death. Figure 69 Do not under-inflate the tires. 1. - Page 50 machine to ensure that it does not move when WARNING the traction pedal is in neutral. If the machine is not supported adequately, it may accidentally fall, injuring anyone under the machine. Raise a front wheel and the rear wheel off the ground;...
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Page 51: Cooling System Maintenance
Cooling System Note: When adding coolant to the machine, you will not damage the cooling system by mixing conventional Maintenance (IAT) antifreeze with extended-life (OAT) antifreeze. However, mixing antifreeze types degrades the long life/extended life attribute of the OAT formulation. Cooling System Safety Important: The service interval of conventional... -
Page 52: Cleaning The Engine Cooling System
Brake Maintenance If the coolant level is low remove the expansion tank cap, add the specified coolant to the tank until the coolant level is midway between the Adjusting the Parking marks on the side of the tank, and assemble the cap to the tank. - Page 53 Brake Drum Release the parking brake. Use the specified wheel hub puller to remove Special Tools: Wheel Hub Puller—Toro Part No. wheel hub and brake drum from the wheel-motor TOR4097 shaft (Figure 75 Figure 76).
- Page 54 Cleaning the Brake Drum and Shoes At both sides of the machine, clean inside the brake drums, the brake shoes, backing plate (Figure 78), and when installed, clean the optional grass shield of any grass, dirt, and dust. g332545 Figure 80 g332543 Figure 78 Machines with the Optional Grass Shield...
- Page 55 Repeat steps at the other side of the machine. Move the parking brake lever down (the disengaged position). Inspecting the Brake Linkage Inspect the left and right brake-rod assemblies (Figure 82) for damage and wear. Note: If the brake rod parts are damaged and worn, replace them;...
- Page 56 Torque the locknut is to 339 to 372 N∙m (250 to 275 ft-lb). Check parking brake and adjust it if necessary; refer to Checking the Parking Brake (page 28). g332520 Figure 85 Machines with the Optional Grass Shield 1. Locknut 3.
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Page 57: Belt Maintenance
Belt Maintenance Replacing the Hydrostat Drive Belt Insert a nut driver or small piece of tubing onto the end of the belt tensioning spring. Servicing the Engine Belts WARNING Service Interval: After the first 10 hours—Check the condition and tension of all belts. When you replace the hydrostat drive belt, you must release the tension on Every 100 hours—Check the condition and... -
Page 58: Controls System Maintenance
Controls System Maintenance Adjusting Mow Ground Speed Prepare the machine for maintenance; refer to Preparing for Maintenance (page 41). Loosen the jam nut for the speed stop screw. Adjust the speed stop screw as follow: Note: The mow speed is set at the factory to g020336 Figure 90 9.7 km/h (6 mph). -
Page 59: Hydraulic System Maintenance
Service Interval: Before each use or daily This fluid is compatible with the elastomers used in Toro hydraulic systems and is suitable for a Check the hydraulic lines and hoses for leaks, kinked wide-range of temperature conditions. This fluid is... -
Page 60: Hydraulic Fluid Capacity
If the fluid becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated fluid looks milky or black when compared to clean oil. Prepare the machine for maintenance; refer to Preparing for Maintenance (page 41). Disconnect the large hydraulic hose... -
Page 61: Changing The Hydraulic Filter
Shut off the engine system. and check for leaks. Use a genuine Toro replacement filter (Part No. 86-3010). Important: Use of any other filter may void the warranty on some components. -
Page 62: Cutting Unit System Maintenance
Cutting Unit System Maintenance Blade Safety A worn or damaged blade or bedknife can break, and a piece could be thrown toward you or bystanders, resulting in serious personal injury or death. • Inspect the blades and bedknives periodically for excessive wear or damage. - Page 63 Lapping the Reels and Bedknife DANGER Changing the engine speed while backlapping may cause the cutting units to stall. • Never change the engine speed while backlapping reels and bedknives. • Backlap only at idle engine speed. Start the engine and allow it to run at low idle speed.
- Page 64 Note: Move the lower mow/raise control lever This removes any burrs or rough edges rearward. that may have built up on the cutting edge. Note: The cutting units shut off, but do not raise. Press the cutting unit drive switch to the position.
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Page 65: Cleaning
Clean the battery, terminals, and posts with a wire brush and baking-soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Slowly charge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. -
Page 66: Preparing The Engine
Preparing the Engine Drain the engine oil from the oil pan and install the drain plug. Remove and discard the oil filter. Install a new oil filter. Fill the engine with specified motor oil. Start the engine and run it at idle speed for approximately 2 minutes. -
Page 67: Troubleshooting
Troubleshooting Understanding the Diagnostic ACE Display The machine is equipped with an electronic controller that controls most machine functions. The controller determines what function is required for various input switches (i.e., seat switch, key switch, etc.) and turns on the outputs to actuate solenoids or relays for the requested machine function. For the electronic controller to control the machine as desired, each of the input switches, output solenoids, and relays must be connected and functioning properly. -
Page 68: Verifying Output Function
g004140 Figure 101 1. Diagnostic ACE Turn the key switch to the O position, but do not start the machine. Note: The red text on the overlay decal refers to input switches and the green text refers to outputs. The “inputs displayed” LED, on the lower right column of the Diagnostic ACE, should illuminate. If the “outputs displayed”... - Page 69 If each output switch is in the correct position and functioning correctly, but the output LEDs are not correctly illuminated, this indicates an ECM problem. If this occurs, contact your authorized Toro distributor for assistance. Important: The Diagnostic ACE display must not be left connected to the machine. It is not designed to withstand the environment of the everyday use of the machine.
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- Page 73 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 74 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 75 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.