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Toro Reelmaster 3555 Operator's Manual
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Toro Reelmaster 3555 Operator's Manual

Traction unit
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Original Instructions (EN)
Reelmaster
Traction Unit
Model No. 03820—Serial No. 316000001 and Up
Model No. 03821—Serial No. 316000001 and Up
Form No. 3402-732 Rev A
®
3555 and 3575
*3402-732* A

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Summary of Contents for Toro Reelmaster 3555

  • Page 1 Form No. 3402-732 Rev A Reelmaster ® 3555 and 3575 Traction Unit Model No. 03820—Serial No. 316000001 and Up Model No. 03821—Serial No. 316000001 and Up *3402-732* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Cleaning the Engine Cooling System ......42 Safety ................4 Brake Maintenance ............43 Safe Operating Practices........... 4 Adjusting the Parking Brake ........43 Toro Mower Safety ..........6 Belt Maintenance ............43 Engine-Emission Certification ........7 Servicing the Engine Belts ........43 Safety and Instructional Decals ......... 8 Controls System Maintenance ........44...

  • Page 4: Safety

    Preparation Safety • Wear appropriate clothing, including eye protection; substantial, slip-resistant footwear; and hearing This machine has been designed in accordance with EN ISO protection. Tie back long hair. Do not wear jewelry. 5395:2013 (when appropriate decals are applied) and ANSI B71.4-2012.
  • Page 5 • – Stop the machine on level ground. Replace a damaged ROPS. Do not repair or revise. – Disengage the power take-off and lower the • Do not remove the ROPS. attachments. • Any alterations to a ROPS must be approved by the –...

  • Page 6: Toro Mower Safety

    Toro Mower Safety ditches, creeks, steep hillsides, or other hazards. • Reduce speed when making sharp turns. The following list contains safety information specific to Toro • Do not turn on hills. products or other safety information that you must know that is not included in the CEN, ISO, or ANSI standards.

  • Page 7: Engine-Emission Certification

    Authorized Toro Distributor. • To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty.

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93–6688 117–2718 1. Warning—read the 2. Cutting hazard of hand or Operator’s Manual before foot—shut off the engine performing maintenance.
  • Page 9 99–3444 1. Transport speed 2. Mow speed 133-4900 1. Read the Operator's Manual. 120–1683 1. Warning—read the Operator's Manual, do not operate this 4. Warning—do not park the machine on slopes; engage the machine unless you are trained. parking brake, lower the cutting units, shut off the engine, and remove the ignition key before leaving the machine.
  • Page 10 120–1686 (Affix over part 120-1683 for CE) 1. Warning—read the Operator's Manual, do not operate this 4. Warning—do not park the machine on slopes; engage the parking brake, lower the cutting units, shut off the engine, and machine unless you are trained. remove the ignition key before leaving the machine.
  • Page 11 133-4901 1. 8-blade reel adjustment 3. Read the Operator’s Manual for information on adjusting the reel. 2. 11-blade reel adjustment 120–2105 1. Lower the reels 9. Engine—start 5. Read the Operator’s Manual for information on starting the engine—1) Sit in the operator’s position; 2) Turn the key to the engine—preheat position;...
  • Page 12 Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking explosive gases can cause blindness and other injuries.

  • Page 13: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Hose guide (right) Install the cutting units. Hose guide (left) – No parts required Adjust the turf compensation spring. Warning decal (120-1686) Install the CE decal, if required.

  • Page 14: Installing The Cutting Units

    Installing the Cutting Units Parts needed for this procedure: Figure 4 Hose guide (right) 1. Turf compensation spring 3. Spring tube 2. Rod bracket Hose guide (left) B. Remove the flange nut securing the spring tube Procedure bolt to the carrier frame tab (Figure 4), and 1.
  • Page 15 Figure 6 1. Cutting unit 1 5. Cutting unit 5 2. Cutting unit 2 6. Reel motor 3. Cutting unit 3 7. Weight 4. Cutting unit 4 Figure 7 1. Hose guide (left side 3. Nuts shown) 2. Rod bracket g019602 Figure 8 1.
  • Page 16 9. For the front cutting units, slide a cutting unit under 13. Secure the lift-arm chain to the chain bracket with the the lift arm while inserting the carrier frame shaft up snapper pin (Figure 12). into the lift-arm pivot yoke (Figure 10).

  • Page 17: Adjusting The Turf Compensation Spring

    Adjusting the Turf Installing the CE Decal Compensation Spring Parts needed for this procedure: Warning decal (120-1686) No Parts Required Procedure Procedure The turf compensation spring (Figure 14) transfers weight If this machine will be used for CE, affix the warning decal from the front to the rear roller.

  • Page 18: Using The Cutting-Unit Kickstand

    3. While aligning the mounting holes, position the CE lock bracket and the hood-latch bracket onto the hood. Note: The lock bracket must be against the hood (Figure 16). Do not remove the bolt and nut assembly from the lock-bracket arm. G012631 Figure 18 1.

  • Page 19: Product Overview

    Product Overview Controls Figure 21 1. Forward traction pedal 3. Mow/transport slide g020158 2. Reverse traction pedal 4. Tilt-steering lever Figure 19 1. Cutting-unit kickstand Traction Pedals Secure the kickstand to the chain bracket with the snapper Press the forward traction pedal (Figure 21) to move forward.
  • Page 20 Tilt-Steering Lever Lower Mow/Raise Control Lever Pull the tilt-steering lever (Figure 21) back to tilt the steering This lever (Figure 23) raises and lowers the cutting units and wheel to the desired position. Then push the lever forward also starts and stops the cutterheads when the cutterheads to secure the position.
  • Page 21 Figure 24 1. Fuel gauge Power Point The power point, located on the outside of the control panel, is a 12-volt power supply for electronic devices (Figure 25). Figure 26 1. Backlap lever 2. Reel speed control knob Backlap Lever Use the backlap lever in conjunction with the lower mow/raise control lever for the reels (Figure...

  • Page 22: Specifications

    796 kg (1755 lb) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories.

  • Page 23: Filling The Fuel Tank

    level frequently, until the level reaches the Full mark 1. Clean the area around the fuel-tank cap (Figure 29). on the dipstick. 2. Remove the fuel-tank cap. 3. Fill the tank to the bottom of the filler neck. Do not overfill the tank.

  • Page 24: Checking The Cooling System

    208 L (55 US gallons) drums—see the parts documentation or your Toro distributor for part numbers). The capacity of the cooling system is approximately 5.7 L Alternative fluids: If the Toro fluid is not available, other (6 US qt). conventional, petroleum-based fluids may be used, provided...

  • Page 25: Checking The Reel-To-Bedknife Contact

    This high-quality, synthetic, biodegradable fluid has been some of the air to reduce the pressure. The correct air tested and found compatible for this Toro model. Other pressure in the tires is 138 kPa (20 psi). brands of synthetic fluid may have seal compatibility problems...

  • Page 26: Starting And Shutting Off The Engine

    Starting and Shutting Off the To adjust it, turn the front knob in either direction to provide the best comfort (Figure 33). Engine Changing the Back Position You may need to bleed the fuel system if any of the following situations have occurred;...

  • Page 27: Setting The Reel Speed

    Setting the Reel Speed 2. Choose the desired ground speed best suited for conditions. To achieve a consistent, high quality of cut and a uniform 3. Use the graph on the reel speed chart decals (Figure after-cut appearance, it is important that you set the reel Figure 35), to determine the proper reel speed speed controls (located under the seat) correctly.

  • Page 28: Adjusting The Lift-Arm Counterbalance

    Figure 35 Model 03821 1. 8-blade reel adjustment 3. Read the Operator’s Manual for information on adjusting the reel. 2. 11-blade reel adjustment Adjusting the Lift-Arm 4. To set the reel speed, rotate the knob (Figure until the indicator arrow is in line with the number Counterbalance designating the desired setting.

  • Page 29: Bleeding The Fuel System

    Figure 37 1. Spring 3. Additional hole locations 2. Spring actuator Figure 38 1. Fuel-injection pump bleed screw 4. Move the spring actuator to the desired hole location and secure it with the bolt and the locknut. 5. Turn the key in the ignition switch to the O position.

  • Page 30: Understanding The Diagnostic Ace Display

    Understanding the Diagnostic ACE Display The machine is equipped with an electronic controller which controls most machine functions. The controller determines what function is required for various input switches (i.e. seat switch, key switch, etc.) and turns on the outputs to actuate solenoids or relays for the requested machine function.
  • Page 31 note that the appropriate LED on the Diagnostic ACE blinks on and off when the corresponding switch is closed. Repeat this for all switches that you can change by hand. 9. If a switch is closed and the appropriate LED does not turn on, check all wiring and connections to the switch and/or check the switches with an ohm meter.

  • Page 32: Hauling The Machine

    Towing the Machine In case of an emergency, you can tow the machine for a Driving the Machine in Transport Mode short distance; however, Toro does not recommend this as Move the Enable/Disable switch to the D position a standard procedure.

  • Page 33: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel nuts. After the first hour • Torque the wheel nuts. • Check the condition and tension of all belts. After the first 10 hours •...

  • Page 34: Daily Maintenance Checklist

    Immediately after every washing, regardless of the interval listed. Important: Refer to your engine operator's manual for additional maintenance procedures. Note: To obtain an electrical schematic or a hydraulic schematic for your machine, visit www.Toro.com. Notation for Areas of Concern...

  • Page 35: Service Interval Chart

    Service Interval Chart Figure 44 Premaintenance Removing the Battery Cover Procedures Loosen the knobs and remove the battery cover (Figure 46). Note: Refer to Servicing the Battery (page 40) for more information. Removing the Hood 1. Unlatch and raise the hood. 2.

  • Page 36: Lubrication

    Lubrication • Rear lift-arm pivots and lift cylinders (4 each); refer to Figure Greasing the Bearings and Bushings Service Interval: Every 50 hours (daily when conditions are dusty and dirty). The machine has grease fittings that must be lubricated regularly with No. 2 lithium grease. Lubricate the bearings and bushings daily when operating conditions are extremely dusty and dirty.
  • Page 37 • Mow/transport slide (Figure Figure 51 Figure 52 • Belt tension pivot (Figure Figure 53...

  • Page 38: Engine Maintenance

    Engine Maintenance 6. Insert the new filter by applying pressure to the outer rim of the element to seat it in the canister. Important: Do not apply pressure to the flexible Servicing the Air Cleaner center of the filter. Service Interval: Every 200 hours (more frequently in 7.

  • Page 39: Fuel System Maintenance

    Fuel System Important: Do not overtighten the filter. 4. Add oil to the crankcase; refer to Checking the Level Maintenance of the Engine Oil (page 22). Servicing the Fuel Tank Service Interval: Every 2 years—Drain and clean the fuel tank. Drain and clean the tank if the fuel system becomes contaminated or if the machine will be stored for an extended period of time.

  • Page 40: Changing The Fuel Filter Canister

    Changing the Fuel Filter Electrical System Canister Maintenance Service Interval: Every 400 hours Servicing the Battery 1. Clean the area where the filter canister mounts (Figure 57). Service Interval: Every 25 hours—Check the electrolyte 2. Remove the filter canister and clean the mounting level of the battery (if the machine is in surface.

  • Page 41: Checking The Fuses

    Drive System WARNING Maintenance CALIFORNIA Proposition 65 Warning Adjusting the Traction Drive Battery posts, terminals, and related accessories contain lead and lead compounds, for Neutral chemicals known to the State of California to cause cancer and reproductive harm. If the machine moves when the traction pedal is in the Wash hands after handling.

  • Page 42: Cooling System Maintenance

    Cooling System 5. Tighten the locknut securing the adjustment. 6. Shut off the engine. Maintenance 7. Remove the support blocks and lower the machine to the shop floor. Test drive the machine to make sure that it does not move when the traction pedal is in neutral. Cleaning the Engine Cooling System Service Interval: Before each use or daily...

  • Page 43: Brake Maintenance

    Brake Maintenance Belt Maintenance Servicing the Engine Belts Adjusting the Parking Brake Service Interval: After the first 10 hours—Check the Service Interval: Every 200 hours—Check the adjustment condition and tension of all belts. of the parking brake. Every 100 hours—Check the condition and tension 1.

  • Page 44: Controls System Maintenance

    Controls System Maintenance Adjusting the Throttle 1. Position the throttle lever rearward so it stops against the control-panel slot. 2. Loosen the throttle-cable connector on the injection-pump lever arm (Figure 64). Figure 63 1. Hydrostat drive belt 2. Spring end 3.

  • Page 45: Hydraulic System Maintenance

    Service Interval: After the first 10 hours Every 200 hours/Yearly (whichever comes first) Use a genuine Toro replacement filter (Part No. 86-3010). Important: Use of any other filter may void the warranty on some components. 1. Position the machine on a level surface, lower the cutting units, shut off the engine, set the parking brake, and remove the key from the ignition switch.

  • Page 46: Checking The Hydraulic Lines And Hoses

    Checking the Hydraulic Lines 7. Check the fluid level and add enough to raise the level to Full mark on the dipstick. and Hoses Important: Do not overfill the reservoir. Service Interval: Before each use or daily Check the hydraulic lines and hoses for leaks, kinked lines, loose mounting supports, wear, loose fittings, weather deterioration, and chemical deterioration.

  • Page 47: Cutting Unit System Maintenance

    Cutting Unit System DANGER Maintenance Changing the engine speed while backlapping may cause the reels to stall. • Never change the engine speed while Using the Optional Gauge Bar backlapping Use the gauge bar (Figure 68) to adjust the cutting unit. •...

  • Page 48: Storage

    E. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. F. Either store it on the shelf or on the machine in a cool area.
  • Page 49 Preparing the Engine 1. Drain the engine oil from the oil pan and install the drain plug. 2. Remove and discard the oil filter. Install a new oil filter. 3. Fill the engine with approximately 3.8 L (4 US qt) of SAE 15W-40 engine oil.
  • Page 50 Notes:...
  • Page 51 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

Reelmaster 35750382003821

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