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Honeywell Small SATCOM Operation, Installation, And Maintenance Manual
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Honeywell Small SATCOM Operation, Installation, And Maintenance Manual

Honeywell Small SATCOM Operation, Installation, And Maintenance Manual

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Honeywell International Inc.
400 Maple Grove Road
Ottawa, Ontario K2V 1B8
Canada
CAGE: 38473
Telephone: 800-601-3099 (Toll Free U.S.A./Canada)
Telephone: 602-365-3099 (International Direct)
Website:
https://aerospace.honeywell.com
System Description, Installation, and Maintenance
Part Number
90410350
Export Control
These items are controlled by the U.S. government and authorized for export only to the country of ultimate destination
for use by the ultimate consignee or end-user(s) herein identified They may not be resold, transferred, or otherwise
disposed of, to any other country or to any person other than the authorized ultimate consignee or end-user(s), either in
their original form or after being incorporated into other items, without firs obtaining approval from the U.S. government
Publication Number D202006001015, Revision 2
© Honeywell International Inc. Do not copy without express permission of Honeywell.
Manual
Small SATCOM
Legal Notice
or as otherwise authorized by U.S. law and regulations.
ECCN: 7E994.
Model
Small SATCOM Kit
Page T-1
Initial 30 Oct 2020
Revised 18 Feb 2021

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  • Page 1 U.S. government or as otherwise authorized by U.S. law and regulations. ECCN: 7E994. Page T-1 Initial 30 Oct 2020 Revised 18 Feb 2021 Publication Number D202006001015, Revision 2 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 2 Materials represents your acceptance of the terms of this License Agreement. 1. License Grant - If you are a party to an applicable written agreement with Honeywell relating to the repair or maintenance of the subject Honeywell Product, subject to your compliance with the terms and conditions of this License Agreement, Honeywell hereby grants you, and you accept, a limited, personal, non-transferrable, non-exclusive license to use these Materials only in accordance with that agreement.
  • Page 3 U.S. Government. You may not design or manufacture a Honeywell part or detail of a Honeywell part, to create a repair for a Honeywell part, design or manufacture any part that is similar or identical to a Honeywell part, compare a Honeywell part or design of a Honeywell part to another part design, or apply for FAA PMA or other domestic or foreign governmental approval to manufacture or repair a Honeywell part.
  • Page 4 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM PROPERTY RIGHTS OF THIRD PARTIES, EVEN IF HONEYWELL HAS BEEN ADVISED OF ANY SUCH INFRINGEMENT. IN NO EVENT WILL HONEYWELL BE LIABLE FOR ANY INCIDENTAL DAMAGES, CONSEQUENTIAL DAMAGES, SPECIAL DAMAGES, INDIRECT DAMAGES, LOSS OF PROFITS, LOSS OF REVENUES, OR LOSS OF USE, EVEN IF INFORMED OF THE POSSIBILITY OF SUCH DAMAGES.
  • Page 5 Honeywell is a registered trademark of Honeywell International Inc. All other marks are owned by their respective companies. THIS IS THE CMM FOSI - DATE: 20171123 Page T-5 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 6 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Blank Page Page T-6 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 7 SMALL SATCOM TRANSMITTAL INFORMATION REVISION NUMBER 2 DATED 18 FEB 2021 TO HOLDERS OF SMALL SATCOM SDIM, PUB NO. D202006001015 AND IS ISSUED FOR USE IN SUPPORT OF THE FOLLOWING: Table TI-1 shows the applicable components. Table TI-1. Applicable Components...
  • Page 8 Page24 Paragraph 4.B.2 Added figure reference. Page26 Added figure. Page28 Paragraph 2.B.1 Added note. Page33 Added graphic sheet. Page41 Paragraph 2.A.1 Updated table. Page TI-2 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 9 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Blank Page Page TI-3 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 10 TR, a TR number will not be issued, or a TR has been deleted. Date Date Temporary Removed Revision Page Issue from Number Status Number Date Manual Manual Page RTR-1 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 11 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Blank Page Page RTR-2 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 12 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM SERVICE BULLETIN LIST Service Bulletin / Date Put in Revision Number Title Modification Manual Page SBL-1 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 13 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Blank Page Page SBL-2 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 14 18 Feb 2021 18 Feb 2021 18 Feb 2021 indicates pages changed or added data indicates a right foldout LF indicates a left foldout Page LEP-1 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 15 18 Feb 2021 18 Feb 2021 18 Feb 2021 indicates pages changed or added data indicates a right foldout LF indicates a left foldout Page LEP-2 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 16: Table Of Contents

    Antenna Description ................... Inmarsat Network ......................Scope ........................Honeywell SwiftBroadband System Overview ............ Expected Data Rate ................... SECTION 2 – INSTALLATION General ........................Page TC-1 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 17 System Interfaces ....................WebUI ........................PPPoE ........................RESTful ........................Example Use Case (VPN) ....................General ........................INMARSAT Operational ....................General ........................USIM ..........................Page TC-2 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 18 VPN Server (Ground Side) ..................Install OpenWRT on the router ................. Configure the router ................... VPN Client (Air Side) ....................Install OpenWRT on the router ................. Page TC-3 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 19 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM TABLE OF CONTENTS (Cont) LIST OF SECTIONS (Cont) Title Page Configure the router .................... Page TC-4 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 20 Safety Information Warning and Caution ............... Terminal Outline and Installation ................LEMO Termination ....................WebUI Configuration and Status Information ............Example Use Case (VPN) ..................Page TC-5 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 21 Small SATCOM Kit Part Numbers ........

  • Page 22: Introduction

    This manual provides detailed information for avionics technicians about the wiring, installation, and setup of every component of the Small Satcom. This manual includes information for end users about how to operate the Small SATCOM. The Small SATCOM connects to the Inmarsat satellite network and is intended for use on UAVs for command, control and streaming back of live video and other mission data.

  • Page 23: Customer Support

    – To tell Honeywell of a possible data error in a publication. Honeywell Aerospace Contact Team If you do not have access to the Honeywell Technical Publications Website, or if you need to speak to personnel about non-Technical Publication matters, the Honeywell Aerospace Contact Team gives 24/7 customer service to Air Transport &...

  • Page 24: References

    SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM References Honeywell/Vendor Publications Related Honeywell publications in this manual are shown in the list that follows: – Not applicable. Other Publications: – The United States GPO Style Manual (available at http://www.gpo.gov/fdsys/ pkg/GPO-STYLEMANUAL-2008/content-detail.html) –...
  • Page 25 Interface Control Document Internet Protocol ISEDC Innovation, Science and Economic Development Canada International Standards Organization International Electro-technical Commission IEEE Institute of Electrical and Electronics Engineers Page INTRO-4 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 26 Unmanned Aeronautical Vehicle USMS United States Measurement System UMTS Universal Mobile Telecommunications Service USIM UMTS Subscriber Identity Module Value Added Manufacturer VoIP Voice over IP Page INTRO-5 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 27 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Blank Page Page INTRO-6 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 28: General

    SECTION 1 – SYSTEM DESCRIPTION General Information General The Small SATCOM system is a very small and lightweight SATCOM terminal for use in UAVs for command, control and the streaming back of live video and other mission data. Refer to Figure 1.
  • Page 29 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Figure 1. (Sheet 1 of 1) Indoor Unit Assembly Page 2 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 30: Hardware Part Numbers

    The satellite data transfer, command, monitoring and debug are via Ethernet. A SIM card must be inserted into the indoor unit for it to operate. Table 2 provides the specifications or the Small SATCOM’s Indoor Unit. Page 3 18 Feb 2021...

  • Page 31: Antenna

    The antenna will typically be mounted externally. A single RF cable connects the indoor unit to the antenna. Table 3 provides the specifications for the antenna. Page 4 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 32: Inmarsat Network

    Inmarsat-4 satellites. Services offered in a given Ocean Region will operate from a single Inmarsat satellite at any one time. The Inmarsat L-Band SwiftBroadband Satellite Communications Network consists of: Page 5 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 33: Expected Data Rate

    1668-1675 MHz for AES to satellite. Expected Data Rate The data rate through the Small Satcom terminal is dependent upon many factors such as size of ground plane, network congestion, satellite selection, multipath fading, satellite elevation, UAV banking etc. In general, the satellite with the highest elevation will work best and severe banking away from the satellite should be avoided.
  • Page 34 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Figure 2. (Sheet 1 of 1) Forward and Return to UAV Page 7 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 35 Figure 4 for elevation. In Figure 3, if the signal is synced, the connection is maintained. If it is below the threshold, the connection will be lost. Page 8 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 36 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Figure 3. (Sheet 1 of 1) Effect of Banking on Data Rate Page 9 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 37 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Figure 4. (Sheet 1 of 1) BGAN Coverage Map Page 10 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 38: Section 2 - Installation

    1559 to 1610 MHz and 1626.5 to 1675.0 MHz (Satcom band), 83 inch is typically required. GNSS antennas on the UAV should be compliant on DO-229D or later. Page 11 18 Feb 2021 Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 39 (13) The antenna should be secured to the airframe using the 4 mounting screws supplied (MS24693-C279: 10-32 UNF-2A X 1.50 long cross recessed flat head 100°, SST). Page 12 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 40 UAV skin and ground plane and the ground plane and antenna. Ensure that the antenna remains in electrical contact with the ground plane. Page 13 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 41 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Figure 5. (Sheet 1 of 1) Antenna Dimensions Pages 14/15 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 42: Indoor Unit Mounting

    The SIM card should be fully inserted into the SIM card slot on the front face of the indoor unit. To ensure that the indoor unit can dissipate heat, refer to Paragraph 7.B. Refer to Figure 6 for Indoor Unit dimensions. Page 16 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 43 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Blank Page Page 17 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 44 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Figure 6. (Sheet 1 of 1) Indoor Unit Dimensions Pages 18/19 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 45: Cable Routing

    Figure 7 for safety information. – Safety Information Regarding Exposure to RF Signals. – Safety Information for Hot Surfaces. – Safety information for Electrostatic Discharge. Page 20 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 46 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Figure 7. (Sheet 1 of 1) Safety Information Warning and Caution Page 21 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 47: Engineering Drawings

    SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Engineering Drawings For Terminal Outline and Installation, refer to Figure 8. Page 22 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 48 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Figure 8. (Sheet 1 of 1) Terminal Outline and Installation Page 23 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 49: Electrical Installation

    FGG-1B-308-CLAD76Z (LEMO 1B range, 8-pin plug with collet for max 7.6 mm diameter cable), with screening braid and drain wire clamped. Refer to Table 6 and Figure 9. Page 24 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 50 V_IN V_IN POWER TON- +28VDC STP AWG SPADE TON- P1 SDU RX_N RX_N RX_P RX_P ETHER- STP AWG COMM TX_N TX_N TX_P TX_P Page 25 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 51 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Figure 9. (Sheet 1 of 1) LEMO Termination Page 26 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 52: Final Validation

    GPS receiver, e.g. number of received satellites, blocking level. Add the Satcom terminal and verify that the GPS performance has not been degraded. Page 27 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 53: Section 3 - System Operation

    SECTION 3 - SYSTEM OPERATION General System Overview The Small SATCOM UAV system is part of the Aircraft Earth Station (AES) that facilitates airborne satellite communications using Swift Broadband (SBB) services over the Inmarsat L-Band satellite communications network. Set your laptop to obtain an IP address automatically or set a static IP address in the 192.168.1.2-255 or using satcom.honeywell.com...
  • Page 54 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Figure 10. (Sheet 1 of 5) WebUI Configuration and Status Information Page 29 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 55 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Figure 10. (Sheet 2 of 5) WebUI Configuration and Status Information Page 30 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 56 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Figure 10. (Sheet 3 of 5) WebUI Configuration and Status Information Page 31 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 57 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Figure 10. (Sheet 4 of 5) WebUI Configuration and Status Information Page 32 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 58 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Figure 10. (Sheet 5 of 5) WebUI Configuration and Status Information Page 33 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 59: Pppoe

    • The Key resources available via the RESTful interface are: – Secid – Connectionprofileid – Location – Temp – GNSS – Lowpower – Signalstrength Page 34 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 60: Example Use Case (Vpn)

    – Depending on the choice of router, it can remove the need for a separate Ethernet switch. To provide an easy starting point, the following system has been designed by Honeywell with configuration instructions in Appendix B.
  • Page 61 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Figure 11. (Sheet 1 of 1) Example Use Case (VPN) Page 36 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 62: Inmarsat Operational

    USIM General When a user inserts or removes a SIM card, the indoor unit will reset. The terminal works with an Inmarsat class 15 USIM Aeronautical provided by the Honeywell service provider and the Honeywell distribution partner. LED Indicator Indications are as listed below: No Power –...
  • Page 63 Indoor Unit is mounted or bolted with 27.43 CFM a gap to an insulating surface. For instance, vibration mounts. The gap allows airflow underneath the Indoor Unit. Page 38 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 64: Section 4 - Maintenance Practices

    There are no adjustments, lubrication or scheduled servicing tasks needed for the satcom terminal while installed on the UAV. The satcom terminal is not field repairable. Page 39 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 65 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM Blank Page Page 40 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 66: Section 5 - Troubleshooting

    >85°C (185°F) cooling Unresponsive for Several Check SIM status and position more than 30s Check that 28V DC is being supplied Power cycle terminal Page 41 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 67 Loose connectors Correctly torque RF connectors Damaged RF cable Replace RF cable Power supply Check that 28V is being supplied Component failure Contact Support Page 42 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 68 Background connection Switch to a streaming connection UAV’s GPS fails to Interference from Satcom Increase isolation between lock emissions Satcom antenna and GPS antennas Page 43 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 69: General

    Pursuant to section 1.925 of 47 CFR of the Commission’s rules, Honeywell International Inc. has been granted waivers of Sections 87.131, 87.133, 87.137, 87.139(i)(1) and 87.141(j) of the FCC rules. The waivers of these sections permit the FCC certification of the Small SATCOM transceiver to support the Inmarsat SwiftBroadband aircraft communications services. The waivers of these sections have been granted uncondtionally.

  • Page 70: European Technical Standards Institute (Etsi)

    SMALL SATCOM NOTICE: Changes or modifications made to this equipment not expressly approved by EMS Technologies Canada, Ltd., a wholly owned subsidiary of Honeywell International Inc. may void the FCC authorization to operate this equipment. NOTICE: This device complies with Part 15 of the FCC Rules [and with Industry Canada licence-exempt RSS standard(s)].

  • Page 71: Appendix B - Example Use Case (Vpn) Setup Details

    # easyrsa gen-dh # easyrsa build-ca nopass (enter smallsatcom as CA when prompted) # easyrsa build-server-full server nopass # easyrsa build-client-full smallsatcom nopass Page 46 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 72 (17) Open LAN interface settings, go to “Physical Settings” tab and add “tap0” to the interfaces from drop-down list. Save, then Save & Apply. (18) Reboot the router to Apply all changes. (19) Server configuration is complete. Page 47 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.

  • Page 73: Vpn Client (Air Side)

    Network -> Interfaces. Change Protocol to PPPoE. Enter “void” in both username and passwords fields Enter “@Background” to Service Name field. Save, then Save & Apply. Page 48 18 Feb 2021 © Honeywell International Inc. Do not copy without express permission of Honeywell.
  • Page 74 SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL SMALL SATCOM (13) Connect the router to the Small Satcom IDU using the WAN port. The router should establish connection to the internet and open a VPN tunnel to the server automatically. Page 49 18 Feb 2021 ©...

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