Table of Contents
Advertisement
Quick Links
Download this manual
See also:
Operator's Manual
Advertisement
Table of Contents
Related Manuals for Toro 03206
Summary of Contents for Toro 03206
- Page 1 Form No. 3359–704 Rev A Reelmaster 3100–D Traction Unit Model No. 03207—280000001 and Up Model No. 03206—280000001 and Up Model No. 03220 Model No. 03221 Operator’s Manual English (EN, GB)
-
Page 2: Table Of Contents
Mount Cutting Units ..... . . The Toro General Commercial Products Warranty Mount Cutting Unit Drive Motors ... . -
Page 3: Introduction
Authorized Service can result in injury. To reduce the potential for injury, Dealer or Toro Customer Service and have the model and comply with these safety instructions and always pay serial numbers of your product ready.The two numbers are... - Page 4 • The owner/user can prevent and is responsible for – do not stop or start suddenly when going up or accidents or injuries occurring to himself or herself, downhill; other people, or property. – machine speeds should be kept low on slopes and during tight turns;...
-
Page 5: Toro Riding Mower Safety
The following list contains safety information specific to equipment is in safe working condition. Toro products or other safety information that you must know that is not included in the CEN, ISO, or ANSI • Never store the equipment with fuel in the tank inside a standard. -
Page 6: Sound Pressure Level
– Do not drive close to sand traps, ditches, creeks, or engine. Keep everyone away. other hazards. • To ensure safety and accuracy, have an Authorized Toro – Reduce speed when making sharp turns. Avoid Distributor check the maximum engine speed with a sudden stops and starts. -
Page 7: Safety And Instruction Decals
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104–5192 (Model 03207) 1. Engage the reels. 5. Raise the reels. 8. - Page 8 104-5193 (Model 03206) 1. Engage the reels. 4. Raise the reels. 6. Engine—stop 9. Fast 2. Disengage the reels. 5. Move rear ward to lock the 7. Engine—run 10. Continuous variable setting lift lever. 3. Lower the reels. 8. Engine=start 11.
- Page 9 104-5199 99-3496...
- Page 10 100-4837 104-5181 for CE compliance 1. Warning—read the Operator’s Manual. 107-7801 for CE compliance 2. Tipping hazard—do not drive on slopes greater than 15 * This safety decal includes a slope warning required on the degrees and always wear the seat belt with ROPS. machine for compliance to the European Lawn Mower Safety 3.
-
Page 11: Specifications
Controls operated throttle, ignition switch, reel engagement switch, reel unit lift and shift lever, parking brake and seat adjustment. Shift lever only on Model 03206. Gauges & Protective Hour meter. 4 light warning cluster gauge: oil pressure, water temperature, amps, Systems glow plug and side hill angle indicator. -
Page 12: Setup
Setup Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Chart Note: Use this chart as a checklist to ensure all parts necessary for assembly have been shipped. If any of these parts are missing, total setup cannot be completed. -
Page 13: Install Wheels
Install Wheels 2. Remove battery cover. 3. If Battery is not filled with electrolyte or activated, bulk 1. Mount a wheel assembly onto each wheel hub (valve electrolyte with 1.260 specific gravity must be stem outward). purchased from a local battery supply outlet and added to battery. -
Page 14: Check Angle Indicator
9. Coat both battery connections with Grafo 112X (skin over) grease, Toro Part No. 505–47, petroleum jelly or light grease to prevent corrosion and slide rubber boot over positive terminal. -
Page 15: Install Exhaust Guard
Install Exhaust Guard 3. Secure fuel line vent hose to vent tube on ROPS with hose clamp. (European Compliance) Caution 1. Position exhaust guard around muffler while aligning mounting holes with holes in frame. Fuel line vent hose must be connected to vent tube 2. -
Page 16: Mount Carrier Frames To Cutting Units
Mount Carrier Frames To 5. Remove rear retaining rings securing mounting pins to each end of lift cylinder. Cutting Units 1. Remove cutting units from cartons. Adjust per Cutting Unit Operator’s Manual. 2. Position a front carrier frame (Fig. 12) onto each front cutting unit. -
Page 17: Mount Cutting Units
Fig. 16. Raise cutting units and shift them to the left (Model 03206 only). Rear cutting unit hoses must not contact traction cable bracket. Re–position fittings and / or hoses, if required. -
Page 18: Mount Cutting Unit Drive Motors
Mount Cutting Unit Drive Adjust Lift Arms Motors 1. Start engine, raise lift arms and check to make sure clearance between each lift arm and floor plate bracket 1. Position cutting units in front of lift arm pivot rods. is .18” – .32” (Fig. 20). If clearance is not in this range, back off stop bolts (Fig. - Page 19 Figure 24 1. Rear cylinder 2. Adjusting nut Figure 22 1. Stop bolt 3. Clearance 2. Lift arm Important Lack of clearance at front stops or rear wear bar could damage lift arms. Note: If rear lift arm “clunks” during transport, clearance can be reduced.
-
Page 20: Before Operating
A fire or explosion from fuel can burn you and others Toro Premium Engine oil is available from your distributor and can cause property damage. in either 15W–40 or 10W–30 viscosity. See the parts catalog for part numbers. -
Page 21: Check Cooling System
Check Cooling System Biodiesel Ready This machine can also use a biodiesel blended fuel of up to Clean debris off radiator and oil cooler daily (Fig. 28), B20 (20% biodiesel, 80% petrodiesel). The petrodiesel hourly if conditions are extremely dusty and dirty; refer to portion should be low or ultra low sulfur. -
Page 22: Checking The Hydraulic System
Alternate fluid: Mobil EAL 224H This is vegetable–oil based biodegradable oil tested and Check Reel To Bedknife approved by Toro for this model. This fluid is not as Contact resistant to to high temperatures as standard fluid, so install an oil cooler if required by the operator manual and follow recommended fluid change intervals with this fluid. -
Page 23: Check Torque Of Wheel Nuts
Check Torque Of Wheel Nuts Warning Torque wheel nuts to 45-65 ft–lb after 1-4 hours of operation and again after 10 hours of operation and every 200 hours thereafter. Failure to maintain proper torque could result in failure or loss of wheel and may result in personal injury. -
Page 24: Controls
RAISE position. the mow position. Model 03206 only– Move lever to the right or left to move Note: Mow speed is set at the factory to 6 mph. It can be cutting units in same direction. This should only be done increased or decreased by adjusting the speed stop screw when cutting units are raised or if they’re on the ground... -
Page 25: Parking Brake
Cutting Unit Drive Switch Parking Brake The switch has two positions: ENGAGE and Whenever the engine is shut off, the parking brake must be DlSENGAGE. Rocker switch operates a solenoid valve, on engaged to prevent accidental movement of the machine. valve bank, to drive cutting units. -
Page 26: Operation
Operation Bleeding Fuel System 1. Park the machine on a level surface. Make sure fuel Note: Determine the left and right sides of the machine tank is at least half full. from the normal operating position. 2. Unlatch and raise hood. Starting/Stopping Engine 3. -
Page 27: Check Operation Of Interlock Switches
Do not attempt to turn on a hill. In case of emergency, the Reelmaster can be towed for a short distance. However, Toro does not recommend this as Practice driving around obstacles with the reels up and a standard procedure. -
Page 28: Mowing Techniques
As the slope angle increases to a Mow/Transport slide to the left to transport and place Toro recommended maximum limit of 25 degrees throttle in FAST position. (The cutting units will not the risk of a rollover increases to a moderate level. -
Page 29: After Mowing
REEL SPEED SELECTION CHART IMPORTANT: After wash down, move the Sidewinder HEIGHT OF CUT 5 MPH 6 MPH mechanism (model 03206 only) from left to right several times to remove water between bearing blocks and cross 2–1/2 2.50 2–3/8 2.38 tube. -
Page 30: Standard Control Module (Scm)
The module monitors inputs including neutral, parking 8 BLADE REEL brake, PTO, start, backlap, and high temperature. The REEL SPEED SELECTION CHART module energizes outputs including PTO, Starter, and ETR (energize to run) solenoid. HEIGHT OF CUT 5 MPH 6 MPH The module is divided into inputs and outputs. - Page 31 4. Position input devices at appropriate position to achieve 6. If specific output LED is not illuminated, check both the appropriate output. Use the following logic chart to fuses. determine the appropriate input condition. 7. If specific output LED is not illuminated and inputs are 5.
-
Page 32: Lubrication
Rear cutting unit pivot (Fig. 38), Front cutting unit pivot (Fig. 39), SideWinder cylinder ends (2) (Model 03206 only) (Fig. 40), Steering pivot (Fig. 41), Rear lift arm pivot and lift cylinder (2) (Fig. 42), Left front Figure 40 lift arm pivot and lift cylinder (2) (Fig. - Page 33 Figure 46 Figure 43 Figure 47 Figure 44 Figure 48 Figure 45...
- Page 34 Figure 49 (see note) Note: If desired, an additional grease fitting may be installed in other end of steering cylinder. Tire must be removed, fitting installed, greased, fitting removed and plug installed (Fig. 49). Sealed Bearings Bearings rarely fail from defects in materials or workmanship.
-
Page 35: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval • Check Fan and Alternator Belt Tensions After first 10 hours • Change Hydraulic Filter • Torque Wheel Lug Nuts •... -
Page 36: Daily Maintenance Checklist
Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance. -
Page 37: Service Interval Chart
Service Interval Chart Hood Removal Hood may be easily removed to ease maintenance procedures in engine area of machine. 1. Unlatch and raise hood. 2. Remove cotter pin securing hood pivot to mounting brackets. 3. Slide hood to right side, lift other side and pull out of brackets. -
Page 38: General Air Cleaner Maintenance
General Air Cleaner 5. Install the cover orienting the rubber outlet valve in a downward position – between approximately 5:00 to Maintenance 7:00 when viewed from the end. • Check air cleaner body for damage which could possibly cause an air leak. Replace a damaged air cleaner body. -
Page 39: Fuel System
Water Separator Drain water or other contaminants from water separator (Fig. 55) daily. 1. Place a clean container under fuel filter. 2. Loosen drain plug on bottom of filter canister. Tighten plug after draining. Replace filter canister after every 400 hours of operation. 1. -
Page 40: Cleaning Engine Cooling System
Servicing Engine Belts 2. Move throttle to FAST position. 3. Turn key in key switch to START position and watch Check condition and tension of all belts after first day of fuel flow around connector. Turn key to OFF position operation and every 100 operating hours thereafter. -
Page 41: Adjusting Throttle
Changing Hydraulic Fluid Change hydraulic fluid after every 400 operating hours, in normal conditions. If fluid becomes contaminated, contact your local TORO distributor because the system must be flushed. Contaminated fluid looks milky or black when compared to clean oil. -
Page 42: Replacing Hydraulic Filter
• Safely relieve all pressure in the hydraulic hours of operation or yearly, whichever comes first. Use a system before performing any work on the genuine Toro oil filter for replacement. The hydraulic oil hydraulic system. must be changed every 400 hours of operation or yearly, •... -
Page 43: Adjusting Parking Brake
Warning Engine must be running so final adjustment of the traction adjustment cam can be performed. To guard against possible personal injury, keep hands, feet, face and other parts of the body away from the muffler, other hot parts of the engine, and other rotating parts. -
Page 44: Battery Storage
Backlapping Caution Danger Wear safety goggles and rubber gloves when working with electrolyte. Charge the battery in a well ventilated place so gasses produced while TO AVOID PERSONAL INJURY OR DEATH: charging can dissipate. Since the gases are • Never place hands or feet in reel area while explosive, keep open flames and electrical spark engine is running. -
Page 45: Storage
• Cover the entire length of the Sidewinder (Model 7. To make an adjustment to the cutting units while 03206) cross tube with a light oil to prevent rust. After backlapping, disengage reels and turn engine OFF. storage, wipe off all oil. -
Page 46: Electrical Schematic
Electrical Schematic... -
Page 47: Hydraulic Schematic
Hydraulic Schematic... -
Page 48: The Toro General Commercial Products Warranty
If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.