Table of Contents
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Original Instructions (EN)
27-inch 5, 8, or 11-Blade or
32-inch 8-Blade EdgeSeries DPA
Cutting Unit
Reelmaster
®
3100-D Traction Unit
Model No. 03188—Serial No. 405170001 and Up
Model No. 03189—Serial No. 405170001 and Up
Model No. 03190—Serial No. 405170001 and Up
Model No. 03191—Serial No. 405170001 and Up
Form No. 3432-369 Rev A
*3432-369* A
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Table of Contents
Related Manuals for Toro Reelmaster Edge Series
Summary of Contents for Toro Reelmaster Edge Series
- Page 1 ® 3100-D Traction Unit Model No. 03188—Serial No. 405170001 and Up Model No. 03189—Serial No. 405170001 and Up Model No. 03190—Serial No. 405170001 and Up Model No. 03191—Serial No. 405170001 and Up *3432-369* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Table Of Contents
Note emphasizes general information worthy of special attention. Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model Contents and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. -
Page 3: Safety
• Use only accessories, attachments, and functioning properly on the machine. replacement parts approved by Toro. • Keep clear of any discharge opening. • Keep bystanders and children out of the operating Blade Safety area. -
Page 4: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Straight grease fitting Install the reel grease fitting. – No parts required Adjust the cutting unit O-ring Install the reel motors. Cap screws (may come assembled) Fixed plate kit (not included) Install the fixed plate kit (optional). -
Page 5: Adjusting The Cutting Unit
Installing the Reel Motors Parts needed for this procedure: O-ring Cap screws (may come assembled) g028640 Procedure Figure 4 Important: Before installing the reel motors, 1. Cap screw (2) 3. Grease fitting obtain and install the counter weights or other 2. -
Page 6: Installing The Fixed Plate Kit (Optional)
Installing the Fixed Plate Kit (Optional) Parts needed for this procedure: Fixed plate kit (not included) g011963 Procedure Figure 7 Remove the nuts and washers securing the lift 1. Nuts 2. Fixed plate links to the cutting-unit side plate and carrier frame (Figure Loosen the locknuts securing the height-of-cut... -
Page 7: Product Overview
Contact you may open the rear shield. your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all To open the rear shield (Figure 9), loosen the bolt approved attachments and accessories. - Page 8 Refer to Adjusting the Bedknife to the Reel (page Test the cutting performance by inserting a long strip of cutting performance paper (Toro Part No. 125-5610) between the reel and the bedknife, perpendicular to the bedknife (Figure 10). Slowly rotate the reel forward;...
- Page 9 Note: Adjusting 1 side of the cutting unit affects the other side, the 2 clicks will provide clearance for when the other side is adjusted. Note: If starting with a large gap, both sides should initially be drawn closer by alternately tightening the right and left sides.
- Page 10 Raise the rear of the cutting unit and place a block under the bedknife. Remove the 2 nuts securing each roller bracket and spacer to each side-plate mounting flange. Lower the roller and screws from the side-plate mounting flanges and spacers. Place the spacers onto the screws on the roller brackets.
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Page 11: Adjusting The Height Of Cut (Hoc)
Adjusting the Height of Cut (HOC) Loosen the locknuts securing the height-of-cut brackets to the cutting-unit side plates (Figure 16). g011865 Figure 18 Important: When set properly, the rear and front rollers will contact the gauge g015089 Figure 16 bar and the screw will be snug against the bedknife. - Page 12 Height-of-Cut Chart HOC Setting Aggressiveness No. of Rear HOC Setting Aggressiveness No. of Rear of Cut of Cut Spacers Spacers 6 mm (0.250 inch) Less 38 mm (1.500 Less inches) Normal Normal More More Less Less 9 mm (0.375 inch) 41 mm (1.625 inches) Normal...
- Page 13 Use the following chart to determine which bedknife is best suited for the desired height of cut. Bedknife/Height of Cut Chart Bedknife Part No. Bedknife Lip Height Height of Cut Low HOC (Optional) 120-1641 (27 inch) 5.6 mm 6.4 to 12.7 mm 120-1642 (32 inch) (0.220 inch) (0.250 to 0.500 inch)
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Page 14: Height-Of-Cut Chart Terms
Height-of-Cut Chart Terms Height-of-Cut Setting (HOC) This corresponds to the desired height of cut. Bench-Set Height of Cut g011863 The bench-set height of cut is the height at which Figure 21 the top edge of the bedknife is set above a flat level 1. -
Page 15: Maintenance
Maintenance Lubricating the Cutting Units Using the Kickstand when Regularly lubricate the 5 grease fittings of each cutting Tipping the Cutting Unit unit (Figure 23) with No. 2 lithium grease. There are 2 lubrication points on the front roller, 2 on Whenever the cutting unit has to be tipped to expose the rear roller, and 1 at the reel-motor spline. -
Page 16: Relief-Grinding The Reel
Relief-Grinding the Reel The new reel has a land width of 1.3 to 1.5 mm (0.050 to 0.060 inch) and a 30 degree relief grind. When the land width gets larger than 3 mm (0.120 inch) wide, do the following: Apply a 30 degree relief grind on all reel blades until the land width is 1.3 mm (0.050 inch) wide (Figure... -
Page 17: Servicing The Bedknife
Checking the Top Grind Angle The angle that you use to grind your bedknives is very important. Use the angle indicator (Toro Part No. 131-6828) and the angle-indicator mount (Toro Part No. 131-6829) to check the angle that your grinder produces and then... -
Page 18: Servicing The Bedbar
On each side of the machine, loosen the locknut securing the bedbar bolt (Figure 30). g003334 Figure 30 1. Bedbar bolt 2. Locknut g034114 Figure 28 Remove each bedbar bolt, allowing the bedbar 1. Angle-indicator mount 3. Bedknife to be pulled downward and removed from 2. - Page 19 Tighten the spring-tension nut until the spring is collapsed, then back off 1/2 turn (Figure 32). g006505 Figure 32 1. Spring-tension nut 2. Spring Installing the Bedknife g279162 Figure 34 Remove the rust, scale, and corrosion from the bedbar surface and apply a thin layer of oil to 1.
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Page 20: Servicing The Hd Dual Point Adjusters (Dpa)
Servicing the HD Dual Point Install a wave washer onto the adjuster shaft and slide the adjuster shaft into the flange bushings Adjusters (DPA) in the frame of the cutting unit (Figure 35). Secure the adjuster shaft with a flat washer and Remove all parts (refer to the Installation locknut (Figure... -
Page 21: Servicing The Roller
The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the roller rebuild kit. Refer to your parts catalog or contact your authorized Toro distributor for assistance. g007790 Figure 36 6. Bearing nut 1. - Page 22 Notes:...
- Page 23 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
- Page 24 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.