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Toro REELMASTER 3100-D Operator's Manual
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Toro REELMASTER 3100-D Operator's Manual

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To understand this product, and for safety and
optimum performance, read this manual before
starting the engine. Pay special attention to
SAFETY INSTRUCTIONS highlighted by this
symbol.
MODEL NO. 03200 -
MODEL NO. 03201 -
MODEL NO. 03220
MODEL NO. 03221
®
REELMASTER
©The TORO COMPANY—1998
90001
& UP
90151
& UP
®
It means CAUTION, WARNING or DANGER—
personal safety instruction. Failure to comply with
the instruction may result in personal injury.
FORM NO. 3322-575 Rev A
OPERATOR S
MANUAL
3100-D

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Summary of Contents for Toro REELMASTER 3100-D

  • Page 1 It means CAUTION, WARNING or DANGER— optimum performance, read this manual before personal safety instruction. Failure to comply with starting the engine. Pay special attention to the instruction may result in personal injury. SAFETY INSTRUCTIONS highlighted by this symbol. ©The TORO COMPANY—1998...
  • Page 2 The model and serial number for the cutting unit is on a plate that is mounted on the top front of the center cutting unit. Use model and serial number in all correspondence and when ordering parts. To order replacement parts from an authorized TORO Distributor, supply the following information: Model and serial numbers of the machine.

  • Page 3: Safety Instructions

    WHILE OPERATING Toro Distributor. 12. Do not run the engine in a confined area without Only trained operators, skilled in slope operation adequate ventilation. Exhaust fumes are hazardous and who have read this manual should operate the and could be deadly.
  • Page 4 Safety drive on hillsides. Failure to use caution on slopes when near or crossing roads. Always yield the right or hills may cause vehicle to tip or roll, possibly of way. resulting in personal injury or death. Always wear your seat belt. 20.
  • Page 5 33. If major repairs are ever needed or if assistance is desired, contact an Authorized Toro Distributor. 34. To reduce potential fire hazard, keep the engine area free of excessive grease, grass, leaves and accumulation of dirt.

  • Page 6: Symbol Glossary

    Symbol Glossary Caustic liquids, Poisonous Electrical shock, High pressure High pressure High pressure Crushing of Crushing of chemical burns to fumes or toxic electrocution fluid, injection spray, erosion of spray, erosion of fingers or hand, toes or foot, force fingers or hand gases, asphyxiation into body flesh...
  • Page 7 Eye protection Head protection Hearing Caution, toxic First aid Flush with water Engine Transmission must be worn must be worn protection must risk be worn Hydraulic Brake system Coolant (water) Intake air Exhaust gas Pressure Fire, open light & smoking system prohibited Level...
  • Page 8 Engine coolant Engine coolant f Engine Engine intake/ Engine intake/ Engine intake/ Engine start Engine stop pressure ilter lubricating oil combustion air combustion air air filter pressure pressure n/min Engine failure/ Engine rotational Choke Primer (start aid) Electrical preheat Transmission oil Transmission oil Transmission oil malfunction speed/frequency...

  • Page 9: Specifications

    Specifications Engine: Kubota three-cylinder, 4-cycle. liquid-cooled shift lever, parking brake and seat adjustment. diesel engine. 16kW 2500 rpm. Governed to 2650 rpm. Note: Shift lever only on Model 03201. 1124 cc displacement. Heavy-duty, 2-stage, remote mounted air cleaner. High water temperature shutdown Gauges and Protective Systems: Hour meter.

  • Page 10: Before Operating

    Before Operating If the oil level is low, remove the oil fill cap and CAUTION gradually add small quantities of oil, checking the level frequently, until the level reaches the FULL Before servicing or making adjustments to the mark on the dipstick. machine, stop the engine and remove the key from the switch.

  • Page 11: Check The Cooling System

    Note: A red dye additive for the hydraulic system fluid is available in 2/3 oz. bottles. One bottle is sufficient for 15-19 L. of hydraulic fluid. Order Part No. 44-2500 from your Authorized Toro Distributor. Position the machine on a level surface, lower the cutting units and stop the engine.

  • Page 12: Check Wheel Nut Torque

    Before Operating CHECK WHEEL NUT TORQUE Torque wheel nuts to 61–88 Nm after 1–4 hours of operation and again after 10 hours of operation and every 200 hours thereafter. Failure to maintain proper torque could result in failure or loss of a wheel and may result in personal injury.
  • Page 13 Controls Traction Pedals (Fig. 7)—Depress the traction-forward lever forward to tighten the steering wheel position. pedal to move forward. Depress the traction-reverse pedal to move backward or to help stop the machine Starter Switch (Fig. 9)—The starter switch has three when moving forward.
  • Page 14 Controls cover)—To obtain the desired clip rate (reel speed), turn the reel speed control knob to the appropriate setting for height of cut and mower speed. Refer to the Selecting Clip Rate section of the manual. Backlap Control (Fig. 10)—(Located under console cover) Turn the knob clockwise for backlapping and counterclockwise for mowing.
  • Page 15 Controls Figure 11 1. Fore and aft lever 2. Fuel gauge...

  • Page 16: Starting/Stopping The Engine

    Operating Instructions STARTING/STOPPING THE CAUTION ENGINE Shut the engine off and wait for all moving parts IMPORTANT: The fuel system may have to be bled if to stop before checking for oil leaks, loose parts any of the following situations have occurred: and other malfunctions.

  • Page 17: Towing The Traction Unit

    In case of emergency, the Reelmaster can be towed for a bleeding procedures. However, if the engine does not short distance. However, Toro does not recommend this start, air may be trapped between the injection pump and as a standard procedure.

  • Page 18: Operating Characteristics

    At side hill angles of 20 degrees or less, the risk of a so that you don’t damage the machine or cutting units. rollover is low. As the slope angle increases to a Toro- recommended maximum limit of 25 degrees the risk of On the Sidewinder unit, develop an understanding for a rollover increases to a moderate level.

  • Page 19: Mowing Techniques

    The Reelmaster 3100-D cutting units can throw clippings to the front or rear. Front throw should be used when IMPORTANT: If the reel speed is too slow, clip cutting off smaller amounts of grass;...
  • Page 20 Operating Instructions blade reels, find the height-of-cut listing nearest the 2-1/4 2.25 3* 2—1/8 2.13 3* actual height-of-cut setting. Look across the chart to 2.00 3* 1-7/8 1.88 3* find the number corresponding to that height of cut. 1-3/4 1.75 3* 1-5/8 1.63 3* 1-1/2...
  • Page 21 Maintenance Maintenance Schedule Maintenance Procedure Maintenance Interval & Service Inspect the air filter, Dust Cup and Every 50 Every Every Every Every Burp Valve hours Lubricate all grease fittings hours hours hours hours Change the engine oil Check battery fluid level Check battery cable connections Check alternator fan belt tension Change the engine oil and filter...

  • Page 22: Greasing Bearings And Bushings

    Maintenance LUBRICATION GREASING BEARINGS AND BUSHINGS (Fig. 15-26) The traction unit has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If you operate the machine under normal conditions, lubricate bearings and bushings after every 50 hours of operation.
  • Page 23 Maintenance Figure 20 Figure 24 Figure 21 Figure 25 Figure 22 Figure 26 Figure 23...

  • Page 24: Servicing The Air Cleaner

    Maintenance SERVICING THE AIR CLEANER CAUTION (Fig. 28 & 29) Before servicing or making adjustments to the machine, stop the engine and remove the key from the Release the latches securing the air cleaner cover to switch. the air cleaner body. Separate the cover from the body.

  • Page 25: Engine Oil And Filter

    Maintenance with clear water. Maximum water pressure Add oil to the crankcase, refer to Check The Engine must not exceed 276 kPa to prevent damage to Oil. the filter element. Rinse the filter from the clean side to the dirty side. C.
  • Page 26 Maintenance separator (Fig. 32) daily, Place a clean container under the fuel filter. Loosen the drain plug on the bottom of the filter canister. Tighten the plug after draining. Figure 33 1. Fuel Pre Filter 2. Hose Clamps Slide the hose clamps onto the ends of the fuel lines.

  • Page 27: Servicing The Engine Belts

    Maintenance C. Unlatch the oil cooler and pivot it rearward. Clean both sides of the oil cooler and radiator area thoroughly with water or compressed air. Pivot the oil cooler back into position. Figure 34 1. Fuel Injectors (3) Move the throttle to the FAST position. Turn the key in the key switch to the START Figure 36 position and watch the fuel flow around the...

  • Page 28: Adjusting The Throttle

    Maintenance ADJUSTING THE THROTTLE (Fig. 39) Position the throttle lever rearward so that it stops against the control panel slot. Loosen the throttle cable connector on the lever arm at the injection pump. Figure 37 1. Alternator/tan Belt Hydrostat Drive Belt Replacement (Fig. 38) Insert a nut driver or small piece of tubing onto the end of the belt-tensioning spring.

  • Page 29: Changing Hydraulic Fluid

    10 hours of operation, and thereafter every 200 hours of operation or yearly, whichever comes first. Use a genuine Toro oil filter for replacement. The hydraulic oil must be changed every 400 hours of operation or yearly, whichever comes first.

  • Page 30: Checking Hydraulic Lines And Hoses

    Loosen the locknut on the traction adjustment cam. PORTS (Fig. 43) The test port is used to test pressure in the hydraulic circuit. Contact your local Toro distributor for assistance. Test Port #1 is used to assist in trouble shooting the forward traction hydraulic circuit.

  • Page 31: Battery Care

    Maintenance BATTERY CARE WARNING Battery electrolyte level must be properly The engine must be running so final adjustment maintained and the top of the battery kept clean. If of the traction adjustment cam can be performed. the machine is stored in a location where To guard against possible personal injury, keep temperatures are extremely high, the battery will hands, feet, face and other parts of the body away...

  • Page 32: Battery Storage

    Maintenance cables (positive cable first) and coat the terminals Turn the backlap knob to the backlap position. Turn with petroleum jelly. the reel speed knob to position 1. Always disconnect battery ground cable (–) first, to Note: The seat switch is bypassed when the backlap prevent possible wiring damage from short outs knob is in the backlap position.

  • Page 33: Preparation For Seasonal Storage

    24 hours to prevent lead sulfation of the battery. NOTE: Additional instructions and procedures on Backlapping are available in the TORO Sharpening Reel Engine & Rotary Mowers Manual Form No. 80-300SL. Drain the engine oil from the oil pan and replace NOTE: For a better cutting edge, run a file across the the drain plug.
  • Page 34 Note: Do not order by reference number if a parts catalog is being used; use the part number. To order replacement parts from an Authorized TORO Service Dealer, supply the following information: Model and serial numbers of the mower.

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