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Toro TurfMaster 22205TE Operator's Manual
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Toro TurfMaster 22205TE Operator's Manual

76cm walk-behind lawn mower
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76cm TurfMaster Walk-Behind Lawn Mower
Model No. 22205TE-Serial No. 314000001 and Up

Introduction

This rotary-blade, walk-behind lawn mower is intended
to be used by residential homeowners or professional,
hired operators. It is designed primarily for cutting grass
on well-maintained lawns on residential or commercial
properties. It is not designed for cutting brush or for
agricultural uses.
Read this information carefully to learn how to operate and
maintain your machine properly and to avoid injury and
equipment damage. You are responsible for operating the
machine properly and safely.
You may contact Toro directly at www.Toro.com for product
and accessory information, help finding a dealer, or to register
your product.
Whenever you need service, genuine Toro parts, or additional
information, contact an Authorized Service Dealer or Toro
Customer Service and have the model and serial numbers of
your machine ready. Figure 1 identifies the location of the
model and serial numbers on the product. Write the numbers
in the space provided.
1. The model and serial number plate is in either of these 2
locations.
Model No.
Serial No.
This manual identifies potential hazards and has safety
messages identified by the safety alert symbol (Figure 2),
which signals a hazard that may cause serious injury or death
if you do not follow the recommended precautions.
© 2013-The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
1
G023543
Figure 1
Register at www.Toro.com.
1. Safety alert symbol
This manual uses 2 words to highlight information.
Important calls attention to special mechanical information
and Note emphasizes general information worthy of special
attention.
Net Torque
The gross or net torque of this engine was laboratory rated
by the engine manufacturer in accordance with the Society of
Automotive Engineers (SAE) J1940. As configured to meet
safety, emission, and operating requirements, the actual engine
torque on this class of mower will be significantly lower.
This product complies with all relevant European directives.
For details, see the separate product-specific Declaration of
Conformity (DOC) sheet.
Contents
Introduction .................................................................. 1
General Lawn Mower Safety ..................................... 2
Sound Pressure ...................................................... 3
Sound Power .......................................................... 3
Hand/Arm Vibration .............................................. 3
Safety and Instructional Decals ................................. 4
Setup ............................................................................ 6
1 Installing the Handle ............................................. 6
2 Filling the Crankcase with Oil ................................. 6
Product Overview .......................................................... 8
Controls ................................................................ 8
Operation ..................................................................... 9
Checking the Engine Oil Level .................................. 9
Filling the Fuel Tank with Gasoline ............................ 9
Adjusting the Cutting Height....................................10
Starting the Engine .................................................11
Stopping the Engine ...............................................11
Cutting Blades....................................................12
Recycling the Clippings ...........................................13
Bagging the Clippings .............................................13
Side-discharging the Clippings..................................14
Operating Tips ......................................................15
Maintenance .................................................................16
Original Instructions (EN)
All Rights Reserved *3381-352* A
Printed in the USA
Form No. 3381-352 Rev A
Operator's Manual
Figure 2

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Summary of Contents for Toro TurfMaster 22205TE

  • Page 1: Table Of Contents

    The gross or net torque of this engine was laboratory rated You may contact Toro directly at www.Toro.com for product by the engine manufacturer in accordance with the Society of and accessory information, help finding a dealer, or to register Automotive Engineers (SAE) J1940.

  • Page 2: General Lawn Mower Safety

    Do not operate the equipment when barefoot these safety instructions. or wearing open sandals. Toro designed and tested this machine for reasonably safe • Thoroughly inspect the area where the equipment is to service; however, failure to comply with the following be used and remove all stones, sticks, wires, bones, and instructions may result in personal injury.

  • Page 3: Sound Pressure

    Toro equipment, count and when transporting the machine to and from the area on Toro genuine parts. When it comes to reliability, to be mowed. Toro delivers replacement parts designed to the •...

  • Page 4: Safety And Instructional Decals

    Safety and Instructional Decals Important: Safety and instruction decals are located near areas of potential danger. Replace damaged decals. Manufacturer's Mark 116-7581 1. Indicates the blade is identified as a part from the original machine manufacturer. 1. Cutting/dismemberment hazard of hand or foot, mower blade-stay away from moving parts.
  • Page 5 116-7583 1. Warning–Read the Operator’s Manual. Do not operate this 4. Cutting/dismemberment hazard of hand or foot, mower machine unless you are trained. blade—stay away from moving parts; keep all guards in place. 2. Thrown object hazard—keep bystanders a safe distance from 5.

  • Page 6: Setup

    Setup 120-9570 1. Warning—stay away from moving parts, keep all guards and shields in place. Installing the Handle No Parts Required Procedure 121–1449 1. Remove the 2 bolts from the machine frame in the 1. Warning—do not park on slopes unless the wheels are location shown in Figure 3.

  • Page 7: Filling The Crankcase With Oil

    steps 4 through 6 until the oil level is at the Full mark on the dipstick. • If the oil level above the Full mark, drain the excess oil until the oil level is at the Full mark on Filling the Crankcase with Oil the dipstick;...

  • Page 8: Product Overview

    Controls Product Overview g019652 Figure 7 Throttle (throttle lever not shown for the sake of clarity) 1. Choke 3. Slow G019803 2. Fast 4. Stop Figure 5 1. Spark plug (under brush 9. Grass bag guard) 2. Air filter 10. Rear cutting-height lever 3.

  • Page 9: Operation

    Operation 3. Remove the dipstick by rotating the cap counterclockwise and pulling it out. Note: Determine the left and right sides of the machine 4. Wipe the dipstick clean with a clean cloth. from the normal operating position. 5. Insert the dipstick into the filler neck, then remove it. Each time before you mow, ensure that the self-propel drive Note: To ensure an accurate oil level reading, install and the control bar operate properly.

  • Page 10: Adjusting The Cutting Height

    Adjusting the Cutting Height than 10% ethanol by volume, such as E15 (contains 15% ethanol), E20 (contains 20% ethanol), or E85 (contains up to 85% ethanol). Using unapproved gasoline may DANGER cause performance problems and/or engine damage, which may not be covered under warranty. Adjusting the cutting-height levers could bring your hands into contact with a moving blade and result •...

  • Page 11: Starting The Engine

    Starting the Engine 1. Connect the wire to the spark plug (Figure 5). 2. Open the fuel shutoff valve (Figure 15). Note: When the fuel shutoff valve is open, the lever is parallel with the fuel line. g019653 Figure 13 Front cutting-height lever 1.

  • Page 12: Operating The Self-Propel Drive And Engaging The Cutting Blades

    Operating the Self-propel Checking the Blade-stop Drive and Engaging the System Operation Cutting Blades Before each use, check that the blades stop within 3 seconds of releasing the control bar. • To operate the self-propel drive without engaging the blades, raise the control bar to the handle (Figure 16). Using the Grass Bag Service Interval: Before each use or daily—Check the blade-stop system operation.

  • Page 13: Recycling The Clippings

    A worn grass bag could allow small stones and other similar debris to be thrown toward the operator or bystanders and result in serious personal injury or death. Check the grass bag frequently. If it is damaged, install a new Toro replacement bag.

  • Page 14: Side-Discharging The Clippings

    (Figure 20). injury or death to the operator or bystanders. Check the grass bag frequently. If it is damaged, install a new Toro replacement bag. Removing the Grass Bag To remove the bag, reverse the steps in Installing the Grass Bag above.

  • Page 15: Operating Tips

    Maintain sharp blades throughout the cutting season. Periodically file down nicks on the blades. • Walk at a slower pace while mowing. • Replace the blades when necessary with original Toro • Raise the cutting height on your machine. replacement blades. •...

  • Page 16: Maintenance

    Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil without the oil filter. After the first 5 hours • Service the blade-drive system. • Check the engine oil level. • Check the blade-stop system operation. The blades should stop within 3 seconds of releasing the control bar;...

  • Page 17: Servicing The Air Filter

    Servicing the Air Filter Changing the Engine Oil Service Interval: After the first 5 hours—Change the engine Service Interval: Before each use or daily oil without the oil filter. Every 25 hours—Clean the foam pre-cleaner (more Every 50 hours—Change the engine oil (more often frequently in dusty conditions).

  • Page 18: Changing The Oil Filter

    Changing the Oil Filter 8. Install the new filter until the gasket contacts the filter base, then hand tighten the filter an additional 2/3 turn. Service Interval: Every 100 hours 9. Fill the crankcase to the Full line on the dipstick with 1.

  • Page 19: Checking The Condition Of The Belts

    Checking the Condition of the Belts Service Interval: Every 50 hours 1. Stop the engine and wait for all moving parts to stop. 2. Remove the belt cover (Figure 5) by removing the 4 bolts that hold it to the machine housing. 3.

  • Page 20: Inspecting The Blades

    Blades (page 20). If the blade edge is dull or nicked, have it DANGER sharpened or replace it. If the blades are worn, bent, damaged or cracked, replace them immediately with a genuine Toro If you allow a blade to wear, a slot will form replacement blades.

  • Page 21: Removing The Blades

    Replace the blades when they strike a solid object, are out of 2. Blade driver (2) 4. Blade bolt (2) balance, bent, or worn. Use only genuine Toro replacement blades. 3. Inspect the pins on the blade drivers for wear and 1.

  • Page 22: Changing The Blade-Brake-Clutch (Bbc) Belt

    2. Steady each blade with a board and turn the blade bolt WARNING clockwise with a torque wrench as shown in Figure 34; Incorrectly installing the blades could damage torque each blade bolt to 82 N-m (60 ft-lb). the machine or cause an injury to the operator or to bystanders.

  • Page 23: Adjusting The Self-Propel Cable

    3. Slide the cable-support nut toward the machine to increase the self-propel action; slide the cable-support nut away from the machine to decrease the self-propel action. 4. Tighten the cable-support nut. 5. Check the operation for the desired drive control, and repeat the steps above, if necessary.

  • Page 24: Changing The Blade-Drive Belt

    7. Tighten the cable-clamp screw to lock the adjustment in place. 8. Install the belt cover with the 4 bolts that you removed in step 3. 9. Connect the wire to the spark plug. 10. Check the operation of the blade-brake clutch; refer to Checking the Blade-stop System Operation (page 12).

  • Page 25: Storage

    Washing under the Machine Housing Storage Service Interval: Before each use or daily—Clean under the machine housing. Store the machine in a cool, clean, dry place. Cover the machine to keep it clean and protected. 1. Position the machine on a flat concrete or asphalt surface near a garden hose.

  • Page 26: Preparing The Engine

    Preparing the Engine 1. While the engine is still warm, change the engine oil and the oil filter; refer to Changing the Engine Oil (page 17) and Changing the Oil Filter (page 18). 2. Remove the spark plug. 3. Using an oil can, add about 30 ml (1 oz), of motor oil to the engine through the spark-plug hole.

  • Page 27: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The engine does not start. 1. The fuel tank is empty or the fuel 1. Drain and/or fill the fuel tank with system contains stale fuel. fresh gasoline. If the problem persists, contact an Authorized Service Dealer. 2.
  • Page 28 Problem Possible Cause Corrective Action There is an uneven cutting pattern. 1. All 4 wheels are not at the same height. 1. Place all 4 wheels at the same height. 2. The blades are dull. 2. Sharpen and balance the blades. 3.
  • Page 29 Notes:...
  • Page 30 Notes:...
  • Page 31 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 32 Authorized Toro Service Dealer. tractor structure that other components such as the engine are secured to, cracks or breaks in normal use, it will be repaired or replaced, at Toro's option, under warranty at no cost for parts General Conditions and labor.

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