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Toro TurfMaster 22205TE Operator's Manual
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Toro TurfMaster 22205TE Operator's Manual

Walk-behind lawn mower
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76cm TurfMaster
Model No. 22205TE-Serial No. 400700000 and Up

Introduction

This rotary-blade, walk-behind lawn mower is intended
to be used by residential homeowners or professional,
hired operators. It is designed primarily for cutting
grass on well-maintained lawns on residential or
commercial properties. It is not designed for cutting
brush or for agricultural uses.
Read this information carefully to learn how to operate
and maintain your product properly and to avoid
injury and product damage. You are responsible for
operating the product properly and safely.
You may contact Toro directly at www.Toro.com for
product and accessory information, help finding a
dealer, or to register your product.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready.
identifies the location of the model and serial numbers
on the product. Write the numbers in the space
provided.
Important:
With your smartphone or tablet, scan
the QR code on the serial number decal to access
warranty, parts, and other product information.
1. Model and serial number location
Model No.
Serial No.
This manual identifies potential hazards and has
safety messages identified by the safety-alert symbol
(Figure
2), which signals a hazard that may cause
serious injury or death if you do not follow the
recommended precautions.
© 2019-The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Figure 1
Figure 1
Register at www.Toro.com.
™
Walk-Behind Lawn Mower
This manual uses 2 words to highlight information.
Important calls attention to special mechanical
information and Note emphasizes general information
worthy of special attention.
This product complies with all relevant European
directives; for details, please see the separate product
specific Declaration of Conformity (DOC) sheet.
Gross or Net Torque: The gross or net torque
of this engine was laboratory rated by the engine
manufacturer in accordance with the Society of
Automotive Engineers (SAE) J1940 or J2723. As
configured to meet safety, emission, and operating
requirements, the actual engine torque on this class
of mower will be significantly lower. Please refer to
the engine manufacturer's information included with
the machine.
Do not tamper with or disable safety devices on the
machine, and check their proper operation regularly.
Do not attempt to adjust or tamper with the engine
speed control; doing so may create an unsafe
operating condition, resulting in personal injury.
Contents
g226631
Introduction ............................................................... 1
Safety ....................................................................... 2
General Safety ................................................... 2
Safety and Instructional Decals .......................... 3
Setup ........................................................................ 5
1 Installing the Handle ........................................ 5
2 Adjusting the Handle Height............................. 5
3 Filling the Engine with Oil ................................. 6
4 Assembling the Grass Bag............................... 6
Product Overview ..................................................... 8
Controls ............................................................. 8
Specifications .................................................... 8
Operation .................................................................. 9
Before Operation ................................................... 9
Before Operation Safety ..................................... 9
Filling the Fuel Tank ............................................ 9
Original Instructions (EN)
Form No. 3418-940 Rev C
Operator's Manual
Figure 2
Safety-alert symbol
All Rights Reserved *3418-940* C
Printed in Mexico
g000502

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Summary of Contents for Toro TurfMaster 22205TE

  • Page 1: Table Of Contents

    Automotive Engineers (SAE) J1940 or J2723. As additional information, contact an Authorized Service configured to meet safety, emission, and operating Dealer or Toro Customer Service and have the model requirements, the actual engine torque on this class and serial numbers of your product ready.

  • Page 2: Safety

    Safety Checking the Engine-Oil Level......10 Adjusting the Cutting Height ......10 During Operation ..........11 This machine has been designed in accordance with During Operation Safety ........11 EN ISO 5395:2013. Starting the Engine ........... 12 Shutting Off the Engine........12 Operating the Self-Propel Drive and General Safety Engaging the Blades ........

  • Page 3: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decaloemmarkt Manufacturer's Mark 1. This mark indicates that the blade is identified as a part from the original machine manufacturer.
  • Page 4 decal116-8528 decal127-6865 116-8528 127-6865 1. Read the Operator’s 2. Check belt tension every 1. Height of cut Manual before performing 50 operating hours. any maintenance. decal116-9313 116-9313 1. Read the Operator's 3. Toxic gas inhalation Manual. hazard 2. Fire hazard 4.

  • Page 5: Setup

    Setup Important: Remove and discard the protective plastic sheet that covers the engine and any other plastic or wrapping on the machine. Installing the Handle No Parts Required Procedure g028427 WARNING Figure 4 Folding or unfolding the handle improperly 1. Cable tie 3.

  • Page 6: Filling The Engine With Oil

    g194742 g021150 Figure 6 Figure 5 1. Full 3. Low 1. Lowest handle height 3. Highest handle height 2. High setting setting 2. Middle handle height setting Carefully pour about 3/4 of the engine capacity of oil into the oil-fill tube. Tighten the handle bolt until it is snug.

  • Page 7: Assembling The Grass Bag

    Assembling the Grass Bag No Parts Required Procedure Slip the grass bag over the frame as shown in Figure g027718 Figure 8 Hook the top and side channels of the bag onto the top and sides of the frame, respectively (Figure g027717 Figure 7...

  • Page 8: Product Overview

    Controls Product Overview g019652 Figure 11 Throttle (throttle lever not shown for the sake of clarity) 1. Choke 3. Slow 2. Fast 4. Stop g028352 Figure 9 1. Spark plug (under brush 10. Control bar guard) 2. Air filter 11. Grass bag 3.

  • Page 9: Operation

    Operation – Store fuel in an approved container and keep it out of the reach of children. • Fuel is harmful or fatal if swallowed. Long-term Note: Determine the left and right sides of the exposure to vapors can cause serious injury and machine from the normal operating position.

  • Page 10: Checking The Engine-Oil Level

    Adjusting the Cutting Important: To reduce starting problems, add fuel stabilizer to the gasoline all season. Mix the Height stabilizer with gasoline less than 30 days old. Note: The capacity of the fuel tank is 1.8 L (0.47 The cutting heights range from 38 mm (1-1/2 inches) US gallon).

  • Page 11: During Operation

    • Use accessories and attachments approved by • Wear appropriate clothing, including eye The Toro® Company only. protection; long pants; slip-resistant, substantial footwear; and hearing protection. Tie back long Slope Safety hair, secure loose clothing, and do not wear loose jewelry.

  • Page 12: Starting The Engine

    Starting the Engine Operating the Self-Propel Drive and Engaging the Connect the wire to the spark plug (Figure Open the fuel-shutoff valve (Figure 17). Blades Note: When the fuel-shutoff valve is open, the • To operate the self-propel drive without engaging lever is parallel with the fuel line.

  • Page 13: Engaging The Parking Brake

    Engaging the Parking Brake Recycling the Clippings Engage the parking brake by pulling the brake lever This machine comes from the factory ready to recycle up from the handle (Figure 20). grass and leaf clippings back into the lawn. To prepare the machine to recycle: •...

  • Page 14: Bagging The Clippings

    Bagging the Clippings Side-Discharging the Clippings Use the grass bag when you want to collect grass and leaf clippings from the lawn. Use the side discharge for cutting very tall grass. If the side-discharge chute is on the machine, remove it and install the side-discharge deflector Installing the Side-Discharge before bagging the clippings;...

  • Page 15: Operating Tips

    • Replace the blades when necessary with original • Slow down your mowing speed if the machine Toro replacement blades. does not cut the leaves finely enough. • Mow only dry grass or leaves. Wet grass and leaves tend to clump on the yard and can cause the machine to plug or the engine to stall.

  • Page 16: After Operation

    After Operation Shut off the engine and wait for all moving parts to stop. Turn off the water. After Operation Safety Start the machine and let it run for a few minutes to dry out the moisture on the machine and its General Safety components.

  • Page 17: Maintenance

    27). • To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty.

  • Page 18: Changing The Engine Oil

    Changing the Engine Oil Service Interval: After the first 5 hours—Change the engine oil without the oil filter. Every 50 hours—Change the engine oil (more often in dusty conditions). Note: Run the engine a few minutes before changing the oil to warm it. Warm oil flows better and carries more contaminants.

  • Page 19: Changing The Oil Filter

    Note: Make sure that the oil-filter gasket comes off with the filter. g019648 Figure 29 After draining the used oil, return the machine to g019650 the operating position. Figure 30 Carefully pour about 3/4 of the engine capacity 1. Oil filter of oil into the oil-fill tube.

  • Page 20: Servicing The Spark Plug

    Servicing the Spark Plug Emptying the Fuel Tank and Cleaning the Filter Service Interval: Every 100 hours Use an NGK BPR5ES spark plug or equivalent. Service Interval: Every 50 hours—Check the fuel hose and replace it if necessary. Shut off the engine and wait for all moving parts to stop.

  • Page 21: Changing The Fuel Filter

    Changing the Fuel Filter Service Interval: Every 100 hours Shut off the engine and wait for all moving parts to stop. Disconnect the wire from the spark plug. Close the fuel-shutoff valve (Figure 33). g208925 Figure 34 1. Belt-tension spring 5.

  • Page 22: Servicing The Blades

    Inspecting the Blades (page 22). If the blade edge is dull or nicked, have it sharpened or replace it. If the blades are worn, bent, damaged or cracked, replace them immediately with genuine Toro replacement g017223 blades. Figure 36 1. Curved area 3.
  • Page 23 Replace the blades when they strike a solid object, shown in Figure are out of balance, bent, or worn. Use only genuine Toro replacement blades. Use a block of wood to hold each blade steady and turn the blade bolt counterclockwise as shown in...

  • Page 24: Changing The Blade-Drive Belt

    Installing the Blades Note: The blades should be perpendicular, forming an inverted “T” as shown in Figure WARNING Incorrectly installing the blades could damage the machine or cause an injury to the operator or to bystanders. Install the blades according to the instructions.

  • Page 25: Changing The Blade-Brake-Clutch (Bbc) Belt

    When you have locked the sprockets in place, install the blade-drive belt and the fixed idler pulley. Note: Ensure that the teeth are engaged in the sprockets. Tighten the belt tension to the recommended settings; refer to Servicing the Blade-Drive System (page 21).

  • Page 26: Adjusting The Blade-Brake Cable

    g208922 Figure 44 g208921 Figure 45 1. BBC belt 2. BBC belt guard 1. Cable-clamp screw 2. Blade-brake cable Remove the BBC belt from the brake-drum Pull the cable jacket to remove slack (Figure 46). pulley and then remove the belt from the machine.

  • Page 27: Changing The Transmission Belt

    Changing the Transmission Belt Service Interval: Every 250 hours Shut off the engine and wait for all moving parts to stop. Disconnect the wire from the spark plug. Remove the 4 bolts that hold the belt cover to the machine housing. Note: Save the bolts for installing the belt cover g208923...

  • Page 28: Adjusting The Transmission

    Adjusting the Transmission Adjusting the Self-Propel Cable If the machine starts to lose traction, check and adjust the transmission. If the machine does not self-propel or tends to creep Shut off the engine and wait for all moving parts forward when you release the control bar, adjust the to stop.

  • Page 29: Storage

    Preparing the Engine Storage While the engine is still warm, change the engine oil and the oil filter; refer to Changing the General Information Engine Oil (page 18) Changing the Oil Filter (page 19). Store the machine in a cool, clean, dry place. Cover the machine to keep it clean and protected.

  • Page 30: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The engine does not start. 1. The fuel tank is empty or the fuel 1. Drain and/or fill the fuel tank with fresh system contains stale fuel. fuel. If the problem persists, contact an Authorized Service Dealer.
  • Page 31 Problem Possible Cause Corrective Action There is an uneven cutting pattern. 1. All 4 wheels are not at the same height. 1. Place all 4 wheels at the same height. 2. The blades are dull. 2. Sharpen and balance the blades. 3.
  • Page 32 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.

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