User Manuals: YAMAHA TT-R125E(S) Off-road Bike

Manuals and User Guides for YAMAHA TT-R125E(S) Off-road Bike. We have 1 YAMAHA TT-R125E(S) Off-road Bike manual available for free PDF download: Owner's Service Manual

YAMAHA TT-R125E(S) Owner's Service Manual

YAMAHA TT-R125E(S) Owner's Service Manual (611 pages)

Brand: YAMAHA | Category: Motorcycle | Size: 27.43 MB

Table of Contents

Important Notice
6
Description
16
How to Read Descriptions
18
Illustrated Symbols
20
Index
22
Table of Contents
24
CHAPTER 1 General Information

30
- Description
  30
- Machine Identification
  32
- Identification de la Machine
  33
- Important Information
  34
- Preparation for Removal and Disassembly
  34
- Informations Importantes
  35
- Wichtige Informationen
  35
- Checking of Connection
  38
- Vérification des Connexions
  39
- Special Tools
  40
- Outils Spéciaux
  43
- Control Functions
  50
  - Main Switch
    50
  - Engine Stop Switch
    50
  - Start Switch
    50
- Fonctions des Commandes
  51
  - Kickstarter Crank
    52
  - Throttle Grip
    52
  - Front Brake Lever
    52
  - Rear Brake Pedal
    52
  - Fuel Cock
    54
  - Starter Knob (Choke)
    54
  - Fuel Tank Cap
    54
  - Sidestand
    54
  - Fuel
    56
- Carburant
  57
- Starting and Break-In
  58
- Starting a Cold Engine
  58
- Démarrage Et Rodage
  59
- Starten und Einfahren
  59
  - Starting a Warm Engine
    60
  - Break-In
    60
  - Breaking in after Replacement
    62
- Torque-Check Points
  64
  - Tt-R125/Tt-R125E
    64
  - Tt-R125Lw/Tt-R125Lwe
    65
- Contrôle du Serrage Au Couple
  66
  - Tt-R125/Tt-R125E
    66
  - Tt-R125Lw/Tt-R125Lwe
    67
  - Anzugsmomente Kontrollieren
    68
- Cleaning and Storage
  70
- Reinigung und Stillegung
  71
- Nettoyage Et Remisage
  71
- Storage
  72
CHAPTER 2 General Specifications

74
- Tt-R125/Tt-R125E
  74
- Tt-R125Lw/Tt-R125Lwe
  77
- Maintenance Specifications
  80
  - Engine
    80
  - Cylinder Head Tightening Sequence
    87
  - Chassis
    88
  - Tt-R125/Tt-R125E
    88
  - Tt-R125Lw/Tt-R125Lwe
    92
  - Tt-R125/Tt-R125Lw
    96
  - Tt-R125E/Tt-R125Lwe
    97
  - General Torque Specifications
    99
- Definition of Units
  99
- Caractéristiques D'entretien
  106
  - Moteur
    106
  - Partie Cycle
    114
  - Partie Électrique
    122
- Caractéristiques Générales de Couple
  125
- Définition des Unités
  125
  - Technische Daten
    126
- Allgemeine Technische Daten
  129
- Wartungsdaten
  132
- Motor
  132
  - Rahmen
    140
    
    Tt-R125/Tt-R125E
    140
    
    Tt-R125Lw/Tt-R125Lwe
    144
    
    Elektrische Anlage
    148
    
    Tt-R125/Tt-R125Lw
    148
    
    Tt-R125E/Tt-R125Lwe
    149
- Allgemeine Anzugsmomente
  151
- Definition von Einheiten
  151
- Cable Routing Diagram
  152
  - Tt-R125/Tt-R125Lw
    152
- Kabelführung
  153
  - Tt-R125/Tt-R125Lw
    153
  - Cheminement des Câbles
    153
  - Tt-R125E/Tt-R125Lwe
    158
Chapter 3

170
- Maintenance Intervals
  170
- Regular Inspection and Adjustments
  170
- Contrôles Et Réglages Périodiques
  172
- Programme D'entretien
  172
- Pre-Operation Inspection and Maintenance
  176
  - Chassis
    176
  - Engine
    176
  - General Inspection and Maintenance
    176
- Contrôles Et Entretiens Avant Utilisation
  177
- Engine
  180
  - Clutch Adjustment
    180
  - Throttle Cable Adjustment
    180
  - Throttle Grip Free Play Adjustment
    180
- Moteur
  181
  - Throttle Lubrication
    182
  - Air Filter Cleaning
    182
  - Engine Oil Level Inspection
    186
  - Engine Oil Replacement
    190
  - Oil Pressure Inspection
    192
  - Pilot Air Screw Adjustment
    192
  - Engine Idling Speed Adjustment
    192
  - Valve Clearance Inspection and Adjustment
    194
  - Spark Arrester Cleaning
    200
  - Brake System Air Bleeding
    202
- Chassis
  202
- Partie Cycle
  203
  - Front Brake Adjustment
    204
  - Rear Brake Adjustment
    206
  - Brake Pedal Height Adjustment
    208
  - Front Brake Pad Inspection and Replacement
    208
  - Front Brake Shoe Inspection
    210
  - Rear Brake Shoe Inspection
    212
  - Brake Fluid Level Inspection
    212
  - Sprockets Inspection
    212
  - Drive Chain Inspection
    214
  - Drive Chain Slack Adjustment
    216
  - Front Fork Inspection
    218
  - Front Fork Spring Preload Adjustment
    218
  - Rear Shock Absorber Assembly Inspection
    220
  - Rear Shock Absorber Spring Preload Adjustment
    220
  - Rear Shock Absorber Rebound Damping Force Adjustment
    222
  - Rear Shock Absorber Compression Damping Force Adjustment
    224
  - Tire Pressure Check
    226
  - Spokes Inspection and Tightening
    226
  - Wheel Inspection
    226
  - Steering Head Inspection and Adjustment
    228
  - Lubrication
    238
- Electrical
  240
- Spark Plug Inspection
  240
- Partie Électrique
  241
- Description
  259
- Seat, Fuel Tank and Side Covers
  260
Chapter 4 Engine

260
- Moteur
  261
- Selle, Réservoir de Carburant Et Caches Latéraux
  261
- Muffler
  262
- Pot D'échappement
  263
- Carburetor
  264
- Carburateur
  265
  - Carburetor Disassembly
    266
  - Removal Points
    268
  - Throttle Valve
    268
  - Pilot Air Screw
    268
  - Needle Valve
    270
  - Jet Needle
    272
  - Fuel Level
    272
  - Float
    274
  - Coasting Enricher
    274
  - Carburetor Installation
    278
  - Cylinder Head Side Cover and Tappet Cover
    282
- Culasse
  283
- Camshaft and Rocker Arms
  298
- Arbre À Cames Et Culbuteurs
  299
  - Rocker Arm Shaft
    300
  - Camshaft
    300
  - Rocker Arms and Rocker Arm Shafts
    302
- Valves and Valve Springs
  306
- Soupapes Et Ressorts de Soupape
  307
- Valve Spring
  316
- Cylinder and Piston
  322
- Cylindre Et Piston
  323
  - Piston
    324
  - Piston Ring
    324
  - Piston-To-Cylinder Clearance Measurement
    326
  - Piston Pin
    328
  - Combination of Piston and Cylinder
    332
  - Piston Ring and Piston
    334
  - Cylinder
    336
- Clutch and Primary Driven Gear
  338
- Clutch Plate and Friction Plate
  338
- Embrayage Et Pignon Mené Primaire
  339
  - Primary Driven Gear
    340
  - Push Lever
    342
  - Clutch Boss
    344
  - Primary Drive Gear
    344
  - Clutch Housing and Boss
    344
  - Clutch Spring
    346
  - Friction Plate
    346
  - Clutch Plate
    346
  - Push Rod
    348
- Oil Pump
  356
- Oil Pump Disassembly
  358
- Pompe À Huile
  361
- Oil Strainer
  362
- Kick Axle and Shift Shaft
  364
- Axe de Kick Et Arbre de Sélecteur
  365
  - Kick Axle
    366
  - Segment
    366
  - Kick Axle and Kickstarter Segment Gear
    366
  - Kickstarter Segment Gear and Kick Idle Gear
    366
  - Shift Shaft
    368
  - Stopper Lever
    368
  - Kick Idle Gear
    372
- CDI Magneto (Tt-R125/Tt-R125Lw)
  374
- Magnéto CDI (Tt-R125/Tt-R125Lw)
  375
- Und Seitendeckel
  375
- CDI-Magnetzünder
  375
  - Rotor
    376
  - Woodruff Key
    376
  - CDI Magneto and Starter Clutch (Tt-R125E/Tt-R125Lwe)
    380
- CDI-Magnetzünder und Starterkupplung
  381
- (Tt-R125E/Tt-R125Lwe)
  381
- Starter Clutch
  382
- Clutch (Tt-R125E/Tt-R125Lwe)
  384
- Engine Removal
  390
- Motor Ausbauen
  391
  - Drive Sprocket
    394
  - Engine Installation
    394
  - Shift Pedal Link
    396
- Crankcase, Crankshaft and Balancer
  398
- Kurbelgehäuse, Kurbelwelle und Ausgleichswelle
  399
  - Timing Chain and Timing Chain Guide
    404
  - Balancer
    408
- Transmission, Shift Cam and Shift Fork
  414
- Getriebe, Schaltnocke und Schaltgabel
  415
  - Dépose du Moteur
    415
  - Boîte de Vitesses, Tambour Et Fourchettes de Sélection
    415
  - Transmission
    416
  - Gears
    416
  - Shift Fork and Shift Cam
    418
  - Shift Cam and Shift Fork
    424
Chapter 5

426
- Front Wheel and Front Brake (Tt-R125/Tt-R125E)
  426
  - Wheel Bearing (if Necessary)
    430
  - Wheel
    430
  - Wheel Axle
    430
  - Drum Brake
    432
  - Brake Shoe Plate Assembly
    434
- Front Wheel (Tt-R125Lw/Tt-R125Lwe)
  440
- Brake Disc
  444
- Front Brake (Tt-R125Lw/Tt-R125Lwe)
  448
  - Brake Caliper and Brake Master Cylinder Disassembly
    450
  - Brake Caliper Piston Seal Kit
    454
  - Brake Master Cylinder
    454
  - Brake Caliper
    456
  - Brake Hose
    456
  - Brake Master Cylinder Kit
    460
- Rear Wheel and Rear Brake
  472
- Front Fork
  488
  - Fourche Avant
    489
  - Front Fork Disassembly
    490
  - Cap Bolt
    492
  - Inner Tube
    492
  - Damper Rod
    494
  - Fork Spring
    496
  - Outer Tube
    498
  - Front Fork Assembly
    498
- Handlebar
  508
  - Throttle Grip Assembly Disassembly
    516
  - Handlebar Grip
    518
- Steering
  528
  - Ring Nut
    532
  - Bearing Race
    532
  - Bearing (Lower)
    532
  - Steering Stem
    532
  - Bearing and Bearing Race
    534
  - Lower Bracket
    534
- Swingarm
  540
  - Bras Oscillant
    541
  - Swingarm Disassembly
    542
  - Bushing
    544
  - Relay Arm
    544
  - Connecting Arm
    546
  - Swingarm Assembly
    546
- Rear Shock Absorber Assembly
  554
- Notes on Disposal
  558
- Electrical Components and Wiring Diagram
  564
  - Wiring Diagram
    564
  - Partie Électrique
    565
  - Motor
    566
  - Elektrische Anlage
    567
- Ignition System
  568
  - Systeme D'allumage
    569
  - Spark Gap Test
    572
  - Couplers and Leads Connection Inspection
    572
  - Main Switch Inspection
    572
  - Engine Stop Switch Inspection
    574
  - Ignition Coil Inspection
    574
  - CDI Magneto Inspection
    576
  - Starting Circuit Cut-Off System Operation
    580
- Electric Starting System (Tt-R125E/Tt-R125Lwe)
  580
  - Guidon
    581
  - System de Demarrage Electrique
    583
- Spezialwerkzeuge
  584
  - Starter Motor Operation
    586
  - Starting Circuit Cut-Off Relay Inspection
    586
  - Starter Relay Inspection
    588
  - Neutral Switch Inspection
    588
  - Clutch Switch Inspection
    590
  - Start Switch Inspection
    590
  - Inspection and Repair
    596
- Charging System (Tt-R125E/Tt-R125Lwe)
  602
- Charging Voltage Inspection
  606

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