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YAMAHA TT-R125E(W) Manuals
Manuals and User Guides for YAMAHA TT-R125E(W). We have
2
YAMAHA TT-R125E(W) manuals available for free PDF download: Owner's Service Manual
YAMAHA TT-R125E(W) Owner's Service Manual (617 pages)
Brand:
YAMAHA
| Category:
Motorcycle
| Size: 31.97 MB
Table of Contents
Important Notice
6
Safety Information
10
Description
16
How to Read Descriptions
18
Manual Format
18
Illustrated Symbols
20
Index
22
Table of Contents
24
Contrôles Et Réglages Periódiques
27
CHAPTER 1 General Information
30
Description
30
Machine Identification
32
Key Identification Number
32
Vehicle Identification Number
32
Engine Serial Number
32
Identification de la Machine
33
Important Information
34
Preparation for Removal and Disassembly
34
Informations Importantes
35
Wichtige Informationen
35
All Replacement Parts
36
Gaskets, Oil Seals and O-Rings
36
Lock Washers/Plates and Cotter Pins
36
Bearings and Oil Seals
36
Checking of Connection
38
Vérification des Connexions
39
Special Tools
40
Outils Spéciaux
43
Control Functions
50
Main Switch
50
Engine Stop Switch
50
Start Switch
50
Fonctions des Commandes
51
Kickstarter Crank
52
Throttle Grip
52
Front Brake Lever
52
Rear Brake Pedal
52
Fuel Cock
54
Starter Knob (Choke)
54
Fuel Tank Cap
54
Sidestand
54
Fuel
56
Carburant
57
Starting and Break-In
58
Starting a Cold Engine
58
Démarrage Et Rodage
59
Starten und Einfahren
59
Starting a Warm Engine
60
Break-In
60
Breaking in after Replacement
62
Torque-Check Points
64
Tt-R125/Tt-R125E
64
Tt-R125Lw/Tt-R125Lwe
65
Contrôle du Serrage Au Couple
66
Tt-R125/Tt-R125E
66
Tt-R125Lw/Tt-R125Lwe
67
Anzugsmomente Kontrollieren
68
Cleaning and Storage
70
Reinigung und Stillegung
71
Nettoyage Et Remisage
71
Storage
72
CHAPTER 2 General Specifications
74
Tt-R125/Tt-R125E
74
Tt-R125Lw/Tt-R125Lwe
77
Maintenance Specifications
80
Engine
80
Cylinder Head Tightening Sequence
87
Chassis
88
Tt-R125/Tt-R125E
88
Tt-R125Lw/Tt-R125Lwe
92
Tt-R125/Tt-R125Lw
96
Tt-R125E/Tt-R125Lwe
97
General Torque Specifications
99
Definition of Units
99
Caractéristiques D'entretien
106
Moteur
106
Partie Cycle
114
Partie Électrique
122
Caractéristiques Générales de Couple
125
Définition des Unités
125
Technische Daten
126
Allgemeine Technische Daten
129
Wartungsdaten
132
Motor
132
Rahmen
140
Tt-R125/Tt-R125E
140
Tt-R125Lw/Tt-R125Lwe
144
Elektrische Anlage
148
Tt-R125/Tt-R125Lw
148
Tt-R125E/Tt-R125Lwe
149
Allgemeine Anzugsmomente
151
Definition von Einheiten
151
Cable Routing Diagram
152
Tt-R125/Tt-R125Lw
152
Kabelführung
153
Tt-R125/Tt-R125Lw
153
Cheminement des Câbles
153
Tt-R125E/Tt-R125Lwe
158
Tt-R125E/Tt-R125Lwe
159
CHAPTER 3 Regular Inspection and Adjustments
170
Periodic Maintenance Chart for the Emission Control System
170
General Maintenance and Lubrication Chart
171
Maintenance Intervals
172
Entretiens Périodiques du Système de Contrôle des Gaz D'échappement
173
Contrôles Et Réglages Periódiques
174
Programme D'entretien
175
Pre-Operation Inspection and Maintenance
182
Chassis
182
Engine
182
General Inspection and Maintenance
182
Contrôles Et Entretiens Avant Utilisation
183
Engine
186
Clutch Adjustment
186
Throttle Cable Adjustment
186
Moteur
187
Throttle Lubrication
188
Air Filter Cleaning
188
Engine Oil Level Inspection
192
Engine Oil Replacement
196
Oil Pressure Inspection
198
Pilot Air Screw Adjustment
198
Engine Idling Speed Adjustment
198
Valve Clearance Inspection and Adjustment
200
And Side Covers
200
Spark Arrester Cleaning
206
Chassis
208
Brake System Air Bleeding
208
Partie Cycle
209
Front Brake Adjustment
210
Rear Brake Adjustment
212
Brake Pedal Height Adjustment
214
Front Brake Pad Inspection and Replacement
214
Front Brake Shoe Inspection
216
Rear Brake Shoe Inspection
218
Brake Fluid Level Inspection
218
Sprockets Inspection
218
Drive Chain Inspection
220
Drive Chain Slack Adjustment
222
Front Fork Inspection
224
Front Fork Spring Preload Adjustment
224
Rear Shock Absorber Assembly Inspection
226
Rear Shock Absorber Spring Preload Adjustment
226
Rear Shock Absorber Rebound Damping Force Adjustment
228
Rear Shock Absorber Compression Damping Force Adjustment
230
Tire Pressure Check
232
Spokes Inspection and Tightening
232
Wheel Inspection
232
Steering Head Inspection and Adjustment
234
Lubrication
244
Electrical
246
Spark Plug Inspection
246
Partie Électrique
247
Battery Inspection and Charging
248
Charging Method Using a Variable Voltage Charger
256
Fuse Inspection
262
Description
265
Seat, Fuel Tank and Side Covers
266
Chapter 4 Engine
266
Moteur
267
Selle, Réservoir de Carburant Et Caches Latéraux
267
Muffler
268
Pot D'échappement
269
Carburetor
270
Carburateur
271
Carburetor Disassembly
272
Removal Points
274
Throttle Valve
274
Pilot Air Screw
274
Needle Valve
276
Jet Needle
278
Float
280
Coasting Enricher
280
Carburetor Installation
284
Cylinder Head Side Cover and Tappet Cover
288
Culasse
289
Cylinder Head
292
Camshaft and Rocker Arms
304
Arbre À Cames Et Culbuteurs
305
Rocker Arm Shaft
306
Camshaft
306
Rocker Arms and Rocker Arm Shafts
308
Valves and Valve Springs
312
Soupapes Et Ressorts de Soupape
313
Valve
314
Valve Spring
322
Cylinder and Piston
328
Cylindre Et Piston
329
Piston
330
Piston Pin
334
Piston Ring
336
Combination of Piston and Cylinder
338
Piston Ring and Piston
340
Clutch and Primary Driven Gear
344
Clutch Plate and Friction Plate
344
Embrayage Et Pignon Men Éprimaire
345
Tt-R125E/Tt-R125Lwe
345
Primary Driven Gear
346
Push Lever
348
Clutch Boss
350
Primary Drive Gear
350
Clutch Housing and Boss
350
Clutch Spring
352
Friction Plate
352
Clutch Plate
352
Push Rod
354
Oil Pump
362
Oil Pump Disassembly
364
Rotary Filter
366
Oil Strainer
368
Und
369
Kick Axle and Shift Shaft
370
Kick Axle
372
Segment
372
Kick Axle and Kickstarter Segment Gear
372
Kickstarter Segment Gear and Kick Idle Gear
372
Kickstarterwelle
373
Shift Shaft
374
Stopper Lever
374
Kick Axle Assembly
376
Kick Idle Gear
378
CDI Magneto (Tt-R125/Tt-R125Lw)
380
Rotor
382
Woodruff Key
382
CDI Magneto and Starter Clutch (Tt-R125E/Tt-R125Lwe)
386
CDI-Magnetzünder
389
CDI-Magnetzünder und Starterkupplung
389
Clutch (Tt-R125E/Tt-R125Lwe)
390
(Tt-R125E/Tt-R125Lwe)
390
Engine Removal
396
Motor Ausbauen
397
Drive Sprocket
400
Engine Installation
400
Shift Pedal Link
402
Crankcase, Crankshaft and Balancer
404
Kurbelgehäuse, Kurbelwelle und Ausgleichswelle
405
Timing Chain and Timing Chain Guide
410
Balancer
414
Crankshaft
414
Transmission, Shift Cam and Shift Fork
420
Getriebe, Schaltnocke und Schaltgabel
421
Shift Fork and Shift Cam
424
Shift Cam and Shift Fork
430
Chapter 5
432
Front Wheel and Front Brake (Tt-R125/Tt-R125E)
432
Wheel Bearing (if Necessary)
436
Wheel
436
Wheel Axle
436
Drum Brake
438
Brake Shoe Plate Assembly
440
Front Wheel
442
Front Wheel (Tt-R125Lw/Tt-R125Lwe)
446
Brake Disc
450
Front Brake (Tt-R125Lw/Tt-R125Lwe)
454
Brake Caliper and Brake Master Cylinder Disassembly
456
Brake Fluid
458
Brake Caliper
458
Brake Caliper Piston
458
Brake Caliper Piston Seal Kit
460
Brake Master Cylinder
460
Brake Hose
462
Brake Master Cylinder Kit
466
Rear Wheel and Rear Brake
478
Front Fork
494
Fourche Avant
495
Front Fork Disassembly
496
Cap Bolt
498
Fork Spring
502
Inner Tube
502
Outer Tube
504
Front Fork Assembly
504
Handlebar
514
Handlebar Removal
514
Throttle Grip Assembly Disassembly
522
Throttle Grip Assembly
526
Steering Removal
534
Ring Nut
538
Bearing Race
538
Bearing (Lower)
538
Steering Stem
538
Bearing and Bearing Race
540
Lower Bracket
540
Swingarm
546
Bras Oscillant
547
Swingarm Disassembly
548
Bushing
550
Relay Arm
550
Connecting Arm
552
Swingarm Assembly
552
Rear Shock Absorber Assembly
560
Notes on Disposal
564
Color Code
570
Electrical Components and Wiring Diagram
570
Partie Électrique
571
Motor
572
Elektrische Anlage
573
Ignition System
574
Systeme D'allumage
575
Spark Gap Test
578
Couplers and Leads Connection Inspection
578
Main Switch Inspection
578
Engine Stop Switch Inspection
580
Ignition Coil Inspection
580
CDI Magneto Inspection
582
Starting Circuit Cut-Off System Operation
586
Electric Starting System (Tt-R125E/Tt-R125Lwe)
586
Guidon
587
System de Demarrage Electrique
589
Spezialwerkzeuge
590
Starter Motor Operation
592
Starting Circuit Cut-Off Relay Inspection
592
Starter Relay Inspection
594
Neutral Switch Inspection
594
Clutch Switch Inspection
596
Start Switch Inspection
596
Starter Motor
598
Starter Motor Removal
598
Starter Motor Disassembly
598
Charging System (Tt-R125E/Tt-R125Lwe)
608
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Yamaha TT-R125E(W) Owner's Service Manual (290 pages)
LIT-11626-20-01; 1B2-F8199-12
Brand:
Yamaha
| Category:
Motorcycle
| Size: 21.47 MB
Table of Contents
Important Notice
6
Safety Information
6
Chassis
11
Finding the Required Page
11
How to Use this Manual
11
Particularly Important Information
11
Regular Inspection and
11
How to Read Descriptions
12
Manual Format
12
Illustrated Symbols
13
Index
15
Table of Contents
16
CHAPTER 1 General Information
19
Vehicle View and Parts Identification
19
Description
19
Key Identification Number
20
Vehicle Identification Number
20
Engine Serial Number
20
Model Label
20
Machine Identification
20
Important Information
21
Checking of Connection
23
Special Tools
24
Control Functions
27
Main Switch
27
Engine Stop Switch/Start Switch
27
Clutch Lever/Shift Pedal
27
Kickstarter Crank
28
Throttle Grip
28
Front Brake Lever
28
Rear Brake Pedal
28
Fuel Cock
29
Starter Knob (Choke)
29
Fuel Tank Cap
29
Sidestand
29
Fuel
30
Gasohol
30
Starting a Cold Engine
31
Starting and Break-In
31
Starting a Warm Engine
32
Break-In
32
Breaking in after Replacement
33
Torque-Check Points
34
Tt-R125/Tt-R125E
34
Tt-R125Lw/Tt-R125Lwe
35
Cleaning and Storage
36
General Specifications
38
Tt-R125/Tt-R125E
38
Tt-R125Lw/Tt-R125Lwe
41
Maintenance Specifications
44
Engine
44
Chassis
52
Tt-R125/Tt-R125E
52
Tt-R125Lw/Tt-R125Lwe
56
Electrical
60
Tt-R125/Tt-R125Lw
60
Tt-R125E/Tt-R125Lwe
61
General Torque Specifications
63
Definition of Units
63
Cable Routing Diagram
64
Cable Routing Diagram
65
Periodic Maintenance Chart for the Emission Control System
73
Chapter 3
73
Maintenance Intervals
73
General Maintenance and Lubrication Chart
74
Pre-Operation Inspection and Maintenance
76
Engine Clutch Adjustment
77
Throttle Cable Adjustment
77
Throttle Lubrication
78
Air Filter Cleaning
78
Engine Oil Level Inspection
80
Engine Oil Replacement
82
Oil Pressure Inspection
83
Pilot Air Screw Adjustment
83
Engine Idling Speed Adjustment
83
Valve Clearance Inspection and Adjustment
84
Valve Clearance Inspection and Adjustment
86
Spark Arrester Cleaning
87
Chassis
88
Brake System Air Bleeding
88
Front Brake Adjustment
89
Rear Brake Adjustment
90
Brake Pedal Height Adjustment
91
Front Brake Pad Inspection and Replacement
91
Front Brake Shoe Inspection
92
Brake Fluid Level Inspection
93
Rear Brake Shoe Inspection
93
Sprocket Inspection
93
Drive Chain Inspection
94
Drive Chain Slack Adjustment
95
Front Fork Inspection
96
Front Fork Spring Preload Adjustment
96
Rear Shock Absorber Assembly Inspection
97
Rear Shock Absorber Spring Preload Adjustment
97
Rear Shock Absorber Rebound Damping Force Adjustment
98
Rear Shock Absorber Compressor Damping Force Adjustment
99
Spokes Inspection and Tightening
100
Tire Pressure Check
100
Wheel Inspection
100
Steering Head Inspection and Adjustment
101
Tt-R125/Tt-R125Lw
101
Lubrication
106
Electrical
107
Spark Plug Inspection
107
Battery Inspection and Charging
108
Tt-R125E/Tt-R125Lwe
109
Charging Method Using a Variable Voltage Charger
112
Charging Method Using a Constant Voltage Charger
113
Fuse Inspection
114
CHAPTER 4 Engine
117
Seat, Fuel, Tank and Side Covers
117
Muffler
118
Carburetor
119
Carburetor Disassembly
120
Carburetor Handling Note
121
Carburetor Removal Points
121
Throttle Valve
121
Pilot Air Screw
121
Carburetor Inspection
122
Needle Valve Inspection
122
Throttle Valve Inspection
123
Jet Needle Inspection
123
Fuel Level Inspection
123
Float Inspection Inspection
124
Coasting Enricher Inspection
124
Carburetor Assembly and Installation
124
Cylinder Head Side Cover and Tappet Cover
128
Cylinder Head
129
Cylinder Head Removal Points
130
Cylinder Head Inspection
131
Cylinder Head Assembly and Installation
132
Camshaft and Rocker Arms
136
Rocker Arm Shaft Removal
137
Camshaft Removal
137
Camshaft Inspection
137
Rocker Arms and Rocker Arm Shafts Inspection
138
Camshaft and Rocker Arms Assembly and Installation
138
Valves and Valve Springs
140
Valves and Valve Springs Removal Points
141
Valve Inspection
142
Valve Spring Inspection
145
Valves and Valve Springs Assembly and Installation
146
Cylinder and Piston Removal
148
Piston Removal
149
Piston Ring Removal
149
Cylinder and Piston Inspection
149
Piston Pin Inspection
151
Piston Ring Inspection
152
Combination of Piston and Cylinder
153
Cylinder and Piston Assembly and Installation
154
Piston Ring and Piston Installation
154
Cylinder Installation
155
Clutch and Primary Driven Gear
156
Clutch Plate and Friction Plate Removal
156
Primary Driven Gear Removal
157
Push Lever Removal
158
Clutch Boss Removal
159
Primary Drive Gear Removal
159
Clutch Housing and Boss Inspection
159
Primary Driven Gear Inspection
159
Clutch Spring Inspection
160
Friction Plate Inspection
160
Clutch Plate Inspection
160
Push Lever Inspection
160
Push Rod Inspection
161
Primary Drive Gear Inspection
161
Push Lever Installation
161
Primary Drive Gear Installation
161
Clutch Installation
162
Oil Pump Removal
165
Oil Pump Disassembly
166
Oil Pump Inspection
167
Rotary Filter Inspection
167
Oil Strainer Inspection
168
Oil Pump Installation
168
Kick Axle and Shift Shaft Removal
169
Kick Axle Removal
170
Segment Removal
170
Kick Axle and Kickstarter Segment Gear Inspection
170
Kickstarter Segment Gear and Kick Idle Gear Inspection
170
Shift Shaft Inspection
171
Stopper Lever Inspection
171
Segment Installation
171
Stopper Lever Installation
171
Shift Shaft Installation
172
Kick Axle Assembly Installation
172
Kick Idle Gear Installation
173
Kick Axle and Shift Shaft
173
CDI Magneto Removal
174
CDI Magneto (Tt-R125/Tt-R125Lw)
174
Rotor Removal
175
CDI Magneto Inspection
175
Woodruff Key Inspection
175
CDI Magneto Assembly and Installation
175
CDI Magneto and Stator Removal
177
CDI Magneto and Starter Clutch (Tt-R125E/Tt-R125Lwe)
177
Starter Clutch Inspection
178
CDI Magneto Installation
179
Engine Removal
182
Drive Sprocket Removal
184
Engine Installation
184
Shift Pedal Link Installation
185
Drive Sprocket Installation
185
Crankcase, Crankshaft and Balancer Removal
186
Crankcase Removal
188
Crankshaft Removal
189
Bearing Removal
189
Timing Chain and Timing Chain Guide Inspection
189
Crankcase Inspection
190
Crankshaft Inspection
190
Balancer Inspection
191
Bearing Installation
191
Crankshaft Installation
191
Crankcase Installation
192
Transmission, Shift Cam and Shift Fork Removal
194
Gears Inspection
195
Bearing Inspection
196
Shift Fork and Shift Cam Inspection
196
Transmission Installation
197
Shift Cam and Shift Fork Installation
199
Front Wheel and Front Brake
200
Front Wheel and Drum Brake
200
Chapter 5
201
Front Wheel and Front Brake
201
Wheel Bearing Removal
202
Front Wheel Inspection
202
Wheel Axle Inspection
202
Drum Brake Inspection
203
Brake Shoe Plate Assembly
204
Front Wheel Installation
205
Front Wheel Removal
207
Front Wheel (Tt-R125Lw/Tt-R125Lwe)
207
Brake Disc Inspection
209
Front Brake Removal
211
Front Brake (Tt-R125Lw/Tt-R125Lwe)
211
Brake Caliper and Brake Master Cylinder Disassembly
212
Front Brake Removal Points
213
Brake Caliper Removal
213
Brake Caliper Piston Removal
213
Brake Caliper Piston Seal Kit
214
Brake Master Cylinder Inspection
214
Brake Caliper Inspection
215
Brake Hose Inspection
215
Front Brake Assembly and Installation
216
Brake Caliper Piston Cleaning and Installation
216
Brake Caliper Installation
216
Brake Master Cylinder Kit Cleaning and Installation
217
Brake Master Cylinder Installation
219
Brake Hose Installation
219
Brake Fluid
221
Rear Wheel and Rear Brake
223
Rear Wheel Removal
225
Rear Wheel Bearing Removal
225
Rear Wheel Inspection
225
Rear Wheel Axle Inspection
225
Rear Wheel and Rear Brake
225
Rear Drum Brake Inspection
226
Rear Wheel and Rear Brake Assembly and Installation
227
Rear Wheel Installation
228
Front Fork Removal
231
Front Fork Disassembly
232
Front Fork Handling Note
233
Cap Bolt Removal
233
Inner Tube Removal
233
Damper Rod Inspection
234
Fork Spring Inspection
235
Inner Tube Inspection
235
Outer Tube Inspection
236
Cap Bolt Inspection
236
Front Fork Assembly
236
Front Fork Installation
239
Handlebar Removal
241
Throttle Grip Assembly Disassembly
245
Handlebar Removal Points
246
Brake Master Cylinder Removal
246
Handlebar Grip Removal
246
Handlebar Inspection
246
Handlebar Assembly and Installation
247
Throttle Grip Assembly
247
Steering Removal
251
Ring Nut Removal
253
Bearing Race Removal
253
Bearing (Lower) Removal
253
Steering Stem Inspection
253
Bearing and Bearing Race
254
Steering Assembly and Installation
254
Lower Bracket Installation
254
Swingarm Removal
257
Swingarm Disassembly
258
Bushing Removal
259
Swingarm Inspection
259
Relay Arm Inspection
259
Connecting Arm Inspection
260
Swingarm Assembly and Isntallation
260
Bushing Installation
260
Rear Shock Absorber Assembly Removal
264
Rear Shock Absorber Assembly Handling Note
265
Rear Shock Absorber Assembly Disposal
266
Rear Shock Absorber Assembly Assembly and Installation
267
Electrical Components and Wiring Diagram
269
Ignition System Inspection Steps
271
Spark Gap Test
272
Couplers and Leads Connection Inspection
272
Main Switch Inspection
272
Engine Stop Switch Inspection
273
Ignition Coil Inspection
273
CDI Magneto Inspection
274
Starting Circuit Cut-Off System Operation
276
Electric Starting System (Tt-R125E/Tt-R125Lwe)
276
Electric Starting System Inspection Steps
277
Starter Motor Operation
278
Starting Circuit Cut-Off Relay Inspection
278
Starter Relay Inspection
279
Neutral Switch Inspection
279
Clutch Switch Inspection
280
Start Switch Inspection
280
Starter Motor Removal
281
Starter Motor Disassembly
281
Starter Motor Inspection and Repair
283
Starter Motor Assembly
284
Charging System Inspection Steps
286
Charging System (Tt-R125E/Tt-R125Lwe)
286
Charging Voltage Inspection
287
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