Yamaha FT9.9DMH Manuals

Manuals and User Guides for Yamaha FT9.9DMH. We have 1 Yamaha FT9.9DMH manual available for free PDF download: Service Manual

Yamaha FT9.9DMH Service Manual

Yamaha FT9.9DMH Service Manual (512 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 9.99 MB

Table of Contents

How to Use this Manual
4
Important Information
6
Specific Comparison
6
Symbols
16
Index
18
Table of Contents
19
General Information
20
Informations

21
Generales

21
Allgemeine Angaben

21
- Chapter 1
  
  22
Identification

22
- Serial Number
  22
- Starting Serial Numbers
  22
Safety While Working

24
- Fire Prevention
  24
- Ventilation
  24
- Self-Protection
  24
- Oils, Greases and Sealing Fluids
  24
- Good Working Practices
  26
- Disassembly and Assembly
  28
Special Tools

30
- Measuring
  30
- Outillage Special
  31
- Removal and Installation
  34
Specifications

40
Technische Daten

41
- Chapter 2
  
  42
General Specifications (F15A)

42
Maintenance Specifications (F15A)

46
- Power Unit
  46
- Lower
  52
- Electrical
  52
  - Dimensions
    56
  - Outboard Dimension
    56
Tightening Torque (F15A)

60
- Specified Torque
  60
- General Tightening Torque
  62
General Specifications (F9.9C)

64
Maintenance Specifications (F9.9C)

68
- Power Unit
  68
- Electrical
  74
- Lower
  74
- Dimensions
  78
- Bracket Dimension
  80
Tightening Torque (F9.9C)

82
- Specified Torque
  82
- General Tightening Torque
  84
General Specifications (Ft9.9D)

86
Maintenance Specifications (Ft9.9D)

90
- Power Unit
  90
- Electrical
  96
- Lower
  96
- Dimensions
  100
- Specified Torque
  104
Tightening Torque (Ft9.9D)

104
- Periodic Inspection and Adjustment
  108
Inspection Periodique Et

109
- Maintenance Interval Chart
  110
Circuit D'alimentation

111
- Fuel Filter Replacement
  114
- Fuel Line
  114
- Inspection and Adjustment Cowling
  114
- Periodic Service
  114
- Water Separator Drain Hole
  114
- Control System
  116
- Throttle Cables Adjustment
  116
- Remote Control Throttle Cable Adjustment
  118
- Throttle Link Lever Adjustment
  120
- Remote Control Shift Cable Adjustment
  122
- Shift Cable Adjustment (FT9.9DMH, FT9.9DEH)
  124
- Engine Idling Speed Adjustment (for USA)
  126
- Start-In-Gear Protection Device Adjustment
  130
- Engine Oil Level
  132
- Engine Oil Replacement
  132
Moteur

133
- Timing Belt
  134
- Valve Clearance
  134
- Ignition Timing Check
  138
- Gear Oil
  140
- Lower Unit
  140
Boitier D'helice

141
- Anode
  142
- Lower Unit Leakage Check
  142
- Trim Tab Check (for S-Transom Model)
  142
- Battery (EH/E Models)
  144
- Spark Plugs
  146
- Compression Pressure Measurement
  148
- Lubrication Points
  152
- Fuel System
  156
- Fuel Joint, Fuel Filter, and Fuel Pump Exploded Diagram
  158
- Fuel Joint, Fuel Filter, and Fuel Pump Removal and Installation Chart
  158
- Fuel Pump Exploded Diagram
  160
- Fuel Pump Removal and Installation Chart
  160
- Fuel Filter Inspection
  162
- Fuel Pump Inspection
  162
- Service Points
  162
  - Exploded Diagram (F15A)
    164
    
    Intake System Exploded Diagram
    164
    
    Intake System Removal and Installation Chart
    164
  - Exploded Diagram (F9.9C/Ft9.9D)
    166
  - Removal and Installation Chart
    166
  - Carburetor Exploded Diagram (F15A)
    168
  - Removal and Installation Chart
    168
    
    Exploded Diagram (F9.9C/Ft9.9D)
    172
    
    Carburetor Exploded Diagram (F9.9C/Ft9.9D)
    174
  - Carburetor Inspection
    176
  - Service Points
    176
  - Manual Starter (Mh Models) Exploded Diagram
    184
  - Removal and Installation Chart
    184
  - Service Points
    190
  - Sheave Drum Removal
    190
  - Spiral Spring Removal
    190
  - Bushing Inspection
    192
  - Drive Pawl and Spring Inspection
    192
  - Sheave Drum Inspection
    192
  - Start-In-Gear Protection Lever Inspection
    192
  - Starter Rope Inspection
    192
  - Recoil Starter Checking
    194
  - Spiral Spring Installation
    194
Flywheel Magneto (Mh Models)

196
- Exploded Diagram
  196
- Removal and Installation Chart
  196
- Exploded Diagram
  198
Flywheel Magneto (Eh/E Models)

198
- Removal and Installation Chart
  198
- Flywheel Magneto Removal
  200
- Service Points
  200
- Exploded Diagram
  202
Power Unit

202
- Removal and Installation Chart
  202
- Exploded Diagram
  204
  - Coils and Timing Belt
    206
  - Drive Sprocket Removal
    210
  - Driven Sprocket Removal
    210
  - Service Points
    210
  - Timing Belt Installation
    210
  - Driven Sprocket Installation
    212
  - Timing Belt Slack Inspection
    212
Electrical Unit

214
- Exploded Diagram
  214
- Removal and Installation Chart
  214
- Exploded Diagram
  216
- Removal and Installation Chart
  216
- Control Unit
  218
Cylinder Head and Oil Pump

220
- Exploded Diagram
  220
- Removal and Installation Chart
  220
- Exploded Diagram
  224
Oil Pump

224
- Removal and Installation Chart
  224
- Cylinder Head Inspection
  226
- Oil Pump Assembly
  226
- Oil Pump Inspection
  226
- Service Points
  226
  - Camshaft and Valves
    228
  - Exploded Diagram
    228
  - Service Points
    232
  - Valve Inspection
    232
  - Rocker Arm and Rocker Arm Shaft Inspection
    234
  - Valve Spring Inspection
    234
  - Camshaft Inspection
    236
  - Valve Guide Replacement
    236
  - Valve Seat Cutting Guidelines
    238
  - Valve Seat Refacing
    238
  - Valve Lapping
    242
  - Valve Installation
    244
Oil Filter, Thermostat and Exhaust Cover

246
- Exploded Diagram
  246
- Removal and Installation Chart
  246
- Anode Inspection
  250
- Service Points
  250
- Thermostat Inspection
  250
Crankcase and Crankshaft

252
- Exploded Diagram
  252
- Removal and Installation Chart
  252
- Cylinder Inspection
  258
- Piston Inspection
  258
- Service Points
  258
- Piston Pin Inspection
  260
- Piston Ring Inspection
  260
- Piston-To-Cylinder Clearance
  260
- Crankshaft Inspection
  262
- Crankshaft Journal Oil Clearance
  262
- Connecting Rod Oil Clearance
  266
- Piston Ring Installation
  270
- Oil Seal Installation
  272
Unterer Teil

275
- Lower Unit (F15A/F9.9C)
  280
- Propeller Shaft Housing Ass’y Removal
  290
- Propeller Shaft Ass’y (F15A/F9.9C)
  292
- Dog Clutch Inspection
  294
- Propeller Shaft Inspection
  294
- Propeller Shaft Housing Ass’y (F15A/F9.9C)
  296
- Gears Inspection
  298
- Propeller Shaft Housing Ass’y Disassembly
  298
- Bearings Inspection
  300
- Propeller Shaft Housing Ass’y Assembly
  300
- Propeller Shaft Housing Inspection
  300
- Oil Seal Housing Ass’y Disassembly
  306
- Forward Gear Disassembly
  308
- Pinion and Forward Gear Removal
  308
- Lower Case Disassembly
  310
- Bearing Inspection
  312
- Drive Shaft Inspection
  312
- Pinion and Forward Gear Inspection
  312
- Shift Cam Inspection
  312
- Forward Gear Assembly
  314
- Oil Seal Housing Ass’y Assembly
  314
- Pinion Gear Shim
  316
- Shim Selection
  316
- Shimming (F15A/F9.9C)
  316
- Forward Gear Shim
  320
- Reverse Gear Shim
  322
- Backlash Measurement (F15A/F9.9C)
  324
- Forward Gear
  324
- Lower Unit (Ft9.9D)
  330
- Water Pump (Ft9.9D)
  334
- Impeller and Impeller Housing Cup Inspection
  336
- Impeller Housing Inspection
  336
- Propeller Shaft Housing Ass’y and Propeller Shaft Ass’y (Ft9.9D)
  338
- Propeller Shaft Ass’y (Ft9.9D)
  342
- Propeller Shaft Housing Ass’y (Ft9.9D)
  346
- Drive Shaft, Forward Gear, Shift Rod and Oil Seal Housing (Ft9.9D)
  354
- Shimming (Ft9.9D)
  366
- Backlash Measurement (Ft9.9D)
  372
- Bracket Unit
  378
Support

379
- Steering Handle Ass’y (F15Amh, F15Aeh/F9.9Cmh, F9.9Ceh)
  382
- Steering Handle Ass’y (Ft9.9Dmh, Ft9.9Deh)
  390
- Steering Handle Bracket (Ft9.9Dmh, Ft9.9Deh)
  394
- Shift Lever (Ft9.9Dmh, Ft9.9Deh)
  398
- Bottom Cowling Ass’y (F15A/F9.9C)
  402
- Bottom Cowling Ass’y (Ft9.9D)
  408
- Upper Case Ass’y
  414
- Oil Pan Exploded Diagram
  418
- Swivel and Steering Bracket
  420
- Steering Friction (Mh/Eh Models for Usa and Canada/Ft9.9D)
  422
- Steering Ride Guide (E Models for Europe)
  424
- Clamp Bracket
  426
- Swivel Bracket
  430
- Electrical
  434
Circuit

435
Electrique

435
- Electrical Components
  438
- Port Side View and Rear Views
  442
Gen

445
- Digital Circuit Tester
  454
- Electrical Analysis
  454
- Peak Voltage Adaptor
  454
- Peak Voltage Measurement
  454
Inspeccion

455
- Ignition System
  458
- Ignition Spark Gap
  460
- Ignition System Peak Voltage
  462
- Spark Plug Cap
  464
- Engine Stop Switch
  466
- Ignition Control System
  468
- Ignition Control System
  472
- Low-Oil-Pressure Warning Lamp
  472
- Oil Pressure Switch
  472
- Starting System
  474
- Fuse (Eh/E Models)
  478
- Starter Relay (Eh/E Models)
  478
- Wire Connections
  478
- Wire Harness (E Models)
  478
- Neutral Switch (Eh Models)
  480
- Starter Switch (Eh Models)
  480
- Starter Motor (Eh/E Models)
  482
- Starter Motor Disassembly
  482
- Armature Inspection
  486
- Pinion Gear Inspection
  486
- Starter Motor Removal
  486
- Brush Holder Inspection
  488
- Brush Unit Continuity
  488
Soporte 5

489
- Charging System
  490
- Charging System Peak Voltage
  494
- Rectifier/Regulator
  496
- Rectifier
  498
- Trouble-Analysis
  500
- Trouble-Analysis Chart
  502
Trbl

508
Anls

508

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