Yamaha FT9.9D Manuals

Manuals and User Guides for Yamaha FT9.9D. We have 3 Yamaha FT9.9D manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha FT9.9D Service Manual (512 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 9.99 MB

How to Use this Manual
4
Important Information
6
Specific Comparison
6
Symbols
16
Index
18
Table of Contents
19
General Information
20
Informations

21
Generales

21
Allgemeine Angaben

21
- Chapter 1
  
  22
Identification

22
- Serial Number
  22
- Starting Serial Numbers
  22
Safety While Working

24
- Fire Prevention
  24
- Ventilation
  24
- Self-Protection
  24
- Oils, Greases and Sealing Fluids
  24
- Good Working Practices
  26
- Disassembly and Assembly
  28
Special Tools

30
- Measuring
  30
- Outillage Special
  31
- Removal and Installation
  34
Specifications

40
Technische Daten

41
- Chapter 2
  
  42
General Specifications (F15A)

42
Maintenance Specifications (F15A)

46
- Power Unit
  46
- Lower
  52
- Electrical
  52
  - Dimensions
    56
  - Outboard Dimension
    56
Tightening Torque (F15A)

60
- Specified Torque
  60
- General Tightening Torque
  62
General Specifications (F9.9C)

64
Maintenance Specifications (F9.9C)

68
- Power Unit
  68
- Electrical
  74
- Lower
  74
- Dimensions
  78
- Bracket Dimension
  80
Tightening Torque (F9.9C)

82
- Specified Torque
  82
- General Tightening Torque
  84
General Specifications (Ft9.9D)

86
Maintenance Specifications (Ft9.9D)

90
- Power Unit
  90
- Electrical
  96
- Lower
  96
- Dimensions
  100
- Specified Torque
  104
Tightening Torque (Ft9.9D)

104
- Periodic Inspection and Adjustment
  108
Inspection Periodique Et

109
- Maintenance Interval Chart
  110
Circuit D'alimentation

111
- Fuel Filter Replacement
  114
- Fuel Line
  114
- Inspection and Adjustment Cowling
  114
- Periodic Service
  114
- Water Separator Drain Hole
  114
- Control System
  116
- Throttle Cables Adjustment
  116
- Remote Control Throttle Cable Adjustment
  118
- Throttle Link Lever Adjustment
  120
- Remote Control Shift Cable Adjustment
  122
- Shift Cable Adjustment (FT9.9DMH, FT9.9DEH)
  124
- Engine Idling Speed Adjustment (for USA)
  126
- Start-In-Gear Protection Device Adjustment
  130
- Engine Oil Level
  132
- Engine Oil Replacement
  132
Moteur

133
- Timing Belt
  134
- Valve Clearance
  134
- Ignition Timing Check
  138
- Gear Oil
  140
- Lower Unit
  140
Boitier D'helice

141
- Anode
  142
- Lower Unit Leakage Check
  142
- Trim Tab Check (for S-Transom Model)
  142
- Battery (EH/E Models)
  144
- Spark Plugs
  146
- Compression Pressure Measurement
  148
- Lubrication Points
  152
- Fuel System
  156
- Fuel Joint, Fuel Filter, and Fuel Pump Exploded Diagram
  158
- Fuel Joint, Fuel Filter, and Fuel Pump Removal and Installation Chart
  158
- Fuel Pump Exploded Diagram
  160
- Fuel Pump Removal and Installation Chart
  160
- Fuel Filter Inspection
  162
- Fuel Pump Inspection
  162
- Service Points
  162
  - Exploded Diagram (F15A)
    164
    
    Intake System Exploded Diagram
    164
    
    Intake System Removal and Installation Chart
    164
  - Exploded Diagram (F9.9C/Ft9.9D)
    166
  - Removal and Installation Chart
    166
  - Carburetor Exploded Diagram (F15A)
    168
  - Removal and Installation Chart
    168
    
    Exploded Diagram (F9.9C/Ft9.9D)
    172
    
    Carburetor Exploded Diagram (F9.9C/Ft9.9D)
    174
  - Carburetor Inspection
    176
  - Service Points
    176
  - Manual Starter (Mh Models) Exploded Diagram
    184
  - Removal and Installation Chart
    184
  - Service Points
    190
  - Sheave Drum Removal
    190
  - Spiral Spring Removal
    190
  - Bushing Inspection
    192
  - Drive Pawl and Spring Inspection
    192
  - Sheave Drum Inspection
    192
  - Start-In-Gear Protection Lever Inspection
    192
  - Starter Rope Inspection
    192
  - Recoil Starter Checking
    194
  - Spiral Spring Installation
    194
Flywheel Magneto (Mh Models)

196
- Exploded Diagram
  196
- Removal and Installation Chart
  196
- Exploded Diagram
  198
Flywheel Magneto (Eh/E Models)

198
- Removal and Installation Chart
  198
- Flywheel Magneto Removal
  200
- Service Points
  200
- Exploded Diagram
  202
Power Unit

202
- Removal and Installation Chart
  202
- Exploded Diagram
  204
  - Coils and Timing Belt
    206
  - Drive Sprocket Removal
    210
  - Driven Sprocket Removal
    210
  - Service Points
    210
  - Timing Belt Installation
    210
  - Driven Sprocket Installation
    212
  - Timing Belt Slack Inspection
    212
Electrical Unit

214
- Exploded Diagram
  214
- Removal and Installation Chart
  214
- Exploded Diagram
  216
- Removal and Installation Chart
  216
- Control Unit
  218
Cylinder Head and Oil Pump

220
- Exploded Diagram
  220
- Removal and Installation Chart
  220
- Exploded Diagram
  224
Oil Pump

224
- Removal and Installation Chart
  224
- Cylinder Head Inspection
  226
- Oil Pump Assembly
  226
- Oil Pump Inspection
  226
- Service Points
  226
  - Camshaft and Valves
    228
  - Exploded Diagram
    228
  - Service Points
    232
  - Valve Inspection
    232
  - Rocker Arm and Rocker Arm Shaft Inspection
    234
  - Valve Spring Inspection
    234
  - Camshaft Inspection
    236
  - Valve Guide Replacement
    236
  - Valve Seat Cutting Guidelines
    238
  - Valve Seat Refacing
    238
  - Valve Lapping
    242
  - Valve Installation
    244
Oil Filter, Thermostat and Exhaust Cover

246
- Exploded Diagram
  246
- Removal and Installation Chart
  246
- Anode Inspection
  250
- Service Points
  250
- Thermostat Inspection
  250
Crankcase and Crankshaft

252
- Exploded Diagram
  252
- Removal and Installation Chart
  252
- Cylinder Inspection
  258
- Piston Inspection
  258
- Service Points
  258
- Piston Pin Inspection
  260
- Piston Ring Inspection
  260
- Piston-To-Cylinder Clearance
  260
- Crankshaft Inspection
  262
- Crankshaft Journal Oil Clearance
  262
- Connecting Rod Oil Clearance
  266
- Piston Ring Installation
  270
- Oil Seal Installation
  272
Unterer Teil

275
- Lower Unit (F15A/F9.9C)
  280
- Propeller Shaft Housing Ass’y Removal
  290
- Propeller Shaft Ass’y (F15A/F9.9C)
  292
- Dog Clutch Inspection
  294
- Propeller Shaft Inspection
  294
- Propeller Shaft Housing Ass’y (F15A/F9.9C)
  296
- Gears Inspection
  298
- Propeller Shaft Housing Ass’y Disassembly
  298
- Bearings Inspection
  300
- Propeller Shaft Housing Ass’y Assembly
  300
- Propeller Shaft Housing Inspection
  300
- Oil Seal Housing Ass’y Disassembly
  306
- Forward Gear Disassembly
  308
- Pinion and Forward Gear Removal
  308
- Lower Case Disassembly
  310
- Bearing Inspection
  312
- Drive Shaft Inspection
  312
- Pinion and Forward Gear Inspection
  312
- Shift Cam Inspection
  312
- Forward Gear Assembly
  314
- Oil Seal Housing Ass’y Assembly
  314
- Pinion Gear Shim
  316
- Shim Selection
  316
- Shimming (F15A/F9.9C)
  316
- Forward Gear Shim
  320
- Reverse Gear Shim
  322
- Backlash Measurement (F15A/F9.9C)
  324
- Forward Gear
  324
- Lower Unit (Ft9.9D)
  330
- Water Pump (Ft9.9D)
  334
- Impeller and Impeller Housing Cup Inspection
  336
- Impeller Housing Inspection
  336
- Propeller Shaft Housing Ass’y and Propeller Shaft Ass’y (Ft9.9D)
  338
- Propeller Shaft Ass’y (Ft9.9D)
  342
- Propeller Shaft Housing Ass’y (Ft9.9D)
  346
- Drive Shaft, Forward Gear, Shift Rod and Oil Seal Housing (Ft9.9D)
  354
- Shimming (Ft9.9D)
  366
- Backlash Measurement (Ft9.9D)
  372
- Bracket Unit
  378
Support

379
- Steering Handle Ass’y (F15Amh, F15Aeh/F9.9Cmh, F9.9Ceh)
  382
- Steering Handle Ass’y (Ft9.9Dmh, Ft9.9Deh)
  390
- Steering Handle Bracket (Ft9.9Dmh, Ft9.9Deh)
  394
- Shift Lever (Ft9.9Dmh, Ft9.9Deh)
  398
- Bottom Cowling Ass’y (F15A/F9.9C)
  402
- Bottom Cowling Ass’y (Ft9.9D)
  408
- Upper Case Ass’y
  414
- Oil Pan Exploded Diagram
  418
- Swivel and Steering Bracket
  420
- Steering Friction (Mh/Eh Models for Usa and Canada/Ft9.9D)
  422
- Steering Ride Guide (E Models for Europe)
  424
- Clamp Bracket
  426
- Swivel Bracket
  430
- Electrical
  434
Circuit

435
Electrique

435
- Electrical Components
  438
- Port Side View and Rear Views
  442
Gen

445
- Digital Circuit Tester
  454
- Electrical Analysis
  454
- Peak Voltage Adaptor
  454
- Peak Voltage Measurement
  454
Inspeccion

455
- Ignition System
  458
- Ignition Spark Gap
  460
- Ignition System Peak Voltage
  462
- Spark Plug Cap
  464
- Engine Stop Switch
  466
- Ignition Control System
  468
- Ignition Control System
  472
- Low-Oil-Pressure Warning Lamp
  472
- Oil Pressure Switch
  472
- Starting System
  474
- Fuse (Eh/E Models)
  478
- Starter Relay (Eh/E Models)
  478
- Wire Connections
  478
- Wire Harness (E Models)
  478
- Neutral Switch (Eh Models)
  480
- Starter Switch (Eh Models)
  480
- Starter Motor (Eh/E Models)
  482
- Starter Motor Disassembly
  482
- Armature Inspection
  486
- Pinion Gear Inspection
  486
- Starter Motor Removal
  486
- Brush Holder Inspection
  488
- Brush Unit Continuity
  488
Soporte 5

489
- Charging System
  490
- Charging System Peak Voltage
  494
- Rectifier/Regulator
  496
- Rectifier
  498
- Trouble-Analysis
  500
- Trouble-Analysis Chart
  502
Trbl

508
Anls

508

Yamaha FT9.9D Owner's Manual (240 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 3.56 MB

Español

8
- Table of Contents
  8
- Chapter 1 IDENTIFICATION NUMBERS RECORD
  
  10
  - Outboard Motor Serial Number
    10
  - Key Number
    10
  - Emission Control Information
    12
  - Safety Information
    14
  - Fueling Instruction
    18
    
    Gasoline (Petrol)
    20
  - Engine Oil
    20
  - Battery Requirement
    22
  - Propeller Selection
    24
  - Start-In-Gear Protection
    26
- Chapter 2
  
  30
  - Main Components
    30
  - Operations of Controls and Other Functions
    34
    
    Fuel Tank
    34
    
    Gear Shift Lever
    36
    
    Choke Knob
    36
    
    Recoil Starter Handle
    36
    
    Starter Button
    38
    
    Tiller Handle
    38
    
    Remote Control
    44
    
    Steering Friction Adjusting Screw
    52
    
    Steering Friction Adjusting Lever
    52
    
    Trim Angle Adjusting Rod
    54
    
    Warning Indicator(S)
    54
    
    Tilt Lock Mechanism
    54
    
    Tilt Support Knob
    54
    
    Tilt Support Bar
    56
    
    Power Tilt Unit
    56
    
    Top Cowling Lock Lever
    56
    
    Flushing Device
    56
  - Warning System
    58
    
    Overheat Warning
    58
    
    Low Oil Pressure Warning
    60
- Chapter 3 INSTALLATION
  
  64
  - Mounting the Outboard Motor
    66
  - Clamping the Outboard Motor
    70
  - Breaking in (Running In) Engine
    72
  - Pre-Operation Checks
    74
    
    Checking the Engine Oil Level
    76
  - Filling Fuel
    78
  - Starting Engine
    80
  - Warming up Engine
    94
  - Shifting
    96
    
    Forward
    96
    
    Reverse
    98
  - Stopping Engine
    100
  - Trimming Outboard Motor
    102
  - Tilting Up/Down
    110
  - Cruising in Shallow Water
    116
  - Cruising in Other Conditions
    122
    
    Cruising in Salt Water
    122
    
    Cruising in Turbid Water
    122
English

124
- Chapter 4 TRANSPORTING and STORING OUTBOARD MOTOR
  
  144
  - Storing Outboard Motor
    144
  - Trailering Outboard Motor
    144
  - Periodic Maintenance
    156
    
    Replacement Parts
    156
    
    Maintenance Chart
    158
    
    Greasing
    164
    
    Cleaning and Adjusting Spark Plug
    166
    
    Checking Top Cowling
    168
    
    Checking Fuel System
    170
    
    Inspecting Fuel Filter
    172
    
    Inspecting Idling Speed
    174
    
    Changing Engine Oil
    176
    
    Replacing Fuse
    180
    
    Checking Wiring and Connectors
    182
    
    Exhaust Leakage
    182
    
    Water Leakage
    182
    
    Checking Power Tilt System
    184
    
    Checking Propeller
    186
    
    Changing Gear Oil
    190
    
    Cleaning Fuel Tank
    192
    
    Inspecting and Replacing Anode(S)
    196
    
    Checking Battery
    198
    
    Checking Bolts and Nuts
    204
    
    Cleaning Cooling-Water Passages
    204
    
    Motor Exterior
    206
    
    Coating the Boat Bottom
    208
- Chapter 5
  
  212
  - Troubleshooting
    212
  - Temporary Action in Emergency
    224
    
    Impact Damage
    224
    
    Power Tilt will Not Operate
    224
    
    Starter will Not Operate
    226
    
    Treatment of Submerged Motor
    230

Yamaha FT9.9D Owner's Manual (80 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 4.03 MB

Important Manual Information
3
Table of Contents
4
General Information

6
- Identification Numbers Record
  6
  - Outboard Motor Serial Number
    6
  - Key Number
    6
- EC Label
  6
- Emission Control Information
  7
  - SAV Models
    7
- Safety Information
  7
- Important Labels
  8
  - Warning Labels
    8
  - Caution Labels
    9
- Fueling Instructions
  9
  - Gasoline
    9
  - Engine Oil
    10
- Battery Requirement
  10
  - Battery Specifications
    10
  - Without a Rectifier or Rectifier Regulator
    10
- Propeller Selection
  11
- Start-In-Gear Protection
  11
Basic Components

12
- Main Components
  12
  - Fuel Tank
    13
  - Fuel Joint
    14
  - Fuel Gauge
    14
  - Fuel Tank Cap
    14
  - Air Vent Screw
    14
  - Remote Control
    14
  - Remote Control Lever
    14
  - Neutral Interlock Trigger
    15
  - Neutral Throttle Lever
    15
  - Choke Switch
    15
  - Tiller Handle
    15
  - Gear Shift Lever
    16
  - Throttle Grip
    16
  - Throttle Indicator
    16
  - Throttle Friction Adjuster
    17
  - Engine Stop Lanyard Switch
    17
  - Engine Stop Button
    18
  - Choke Knob for Pull Type
    18
  - Manual Starter Handle
    18
  - Starter Button
    19
  - Main Switch
    19
  - Power Tilt Switch
    19
  - Steering Friction Adjuster
    19
  - Steering Friction Adjuster
    20
  - Trim Tab with Anode
    20
  - Trim Rod (Tilt Pin)
    21
  - Tilt Lock Mechanism
    21
  - Tilt Support Knob
    21
  - Tilt Support Bar
    21
  - Power Tilt Unit
    22
  - Top Cowling Lock Lever(S) (Turn Type)
    22
  - Flushing Device
    22
  - Warning Indicator
    22
- Warning System
  23
  - Overheat Warning
    23
  - Low Oil Pressure Warning
    23
Operation

25
- Installation
  25
  - Mounting the Outboard Motor
    25
  - Clamping the Outboard Motor
    26
- Breaking in Engine
  27
  - Procedure for 4-Stroke Models
    27
- Preoperation Checks
  27
  - Fuel
    27
  - Controls
    27
  - Engine
    28
  - Checking the Engine Oil Level
    28
- Filling Fuel
  28
- Operating Engine
  28
  - Feeding Fuel (Portable Tank)
    28
  - Starting Engine
    29
- Warming up Engine
  35
  - Manual Start and Electric Start Models
    35
- Shifting
  35
  - Forward (Tiller Handle and Remote Control Models)
    35
  - Reverse (Manual Tilt and Hydro Tilt Models)
    36
- Stopping Engine
  37
  - Procedure
    37
- Trimming Outboard Motor
  38
- Tilting up and down
  40
- Cruising in Shallow Water
  44
  - Cruising in Shallow Water (Manual Tilt Models)
    44
  - Power Trim and Tilt Models / Power Tilt Models
    45
- Cruising in Other Conditions
  46
Maintenance

47
- Specifications
  47
- Transporting and Storing Outboard Motor
  50
  - Clamp Screw Mounting Models
    50
  - Storing Outboard Motor
    51
  - Procedure
    51
  - Lubrication (Except Oil Injection Models)
    52
  - Battery Care
    52
  - Flushing Power Unit
    53
  - Cleaning the Outboard Motor
    54
  - Checking Painted Surface of Motor
    54
- Periodic Maintenance
  54
  - Replacement Parts
    54
  - Maintenance Chart
    55
  - Maintenance Chart (Additional)
    56
  - Greasing
    57
  - Cleaning and Adjusting Spark Plug
    59
  - Checking Fuel System
    59
  - Inspecting Fuel Filter
    60
  - Cleaning Fuel Filter
    60
  - Inspecting Idling Speed
    61
  - Changing Engine Oil
    62
  - Checking Wiring and Connectors
    63
  - Exhaust Leakage
    63
  - Water Leakage
    64
  - Engine Oil Leakage
    64
  - Checking Power Trim and Tilt System
    64
  - Checking Propeller
    64
  - Removing the Propeller
    65
  - Installing the Propeller
    66
  - Changing Gear Oil
    67
  - Cleaning Fuel Tank
    68
  - Inspecting and Replacing Anode(S)
    69
  - Checking Battery (for Electric Start Models)
    69
  - Connecting the Battery
    70
  - Disconnecting the Battery
    71
  - Checking Top Cowling
    71
  - Coating the Boat Bottom
    71
Trouble Recovery

72
- Troubleshooting
  72
- Temporary Action in Emergency
  75
  - Impact Damage
    75
  - Replacing Fuse
    75
  - Power Trim and Tilt will Not Operate
    76
  - Starter will Not Operate
    76
  - Emergency Starting Engine
    77
- Treatment of Submerged Motor
  78
  - Procedure
    78

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Yamaha FT9.9D Manuals

Yamaha FT9.9D Service Manual (512 pages)

Table of Contents

Informations

Generales

Allgemeine Angaben

Chapter 1

Identification

Safety While Working

Special Tools

Specifications

Technische Daten

Chapter 2

General Specifications (F15A)

Maintenance Specifications (F15A)

Tightening Torque (F15A)

General Specifications (F9.9C)

Maintenance Specifications (F9.9C)

Tightening Torque (F9.9C)

General Specifications (Ft9.9D)

Maintenance Specifications (Ft9.9D)

Tightening Torque (Ft9.9D)

Inspection Periodique Et

Circuit D'alimentation

Moteur

Boitier D'helice

Flywheel Magneto (Mh Models)

Flywheel Magneto (Eh/E Models)

Power Unit

Electrical Unit

Cylinder Head and Oil Pump

Oil Pump

Oil Filter, Thermostat and Exhaust Cover

Crankcase and Crankshaft

Unterer Teil

Support

Circuit

Electrique

Gen

Inspeccion

Soporte 5

Trbl

Anls

Yamaha FT9.9D Owner's Manual (240 pages)

Table of Contents

Español

Chapter 1 IDENTIFICATION NUMBERS RECORD

Chapter 2

Chapter 3 INSTALLATION

English

Chapter 4 TRANSPORTING and STORING OUTBOARD MOTOR

Chapter 5

Yamaha FT9.9D Owner's Manual (80 pages)

Table of Contents

General Information

Basic Components

Operation

Maintenance

Trouble Recovery

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