Yamaha F6AMH Outboard Motor Manuals

Manuals and User Guides for Yamaha F6AMH Outboard Motor. We have 3 Yamaha F6AMH Outboard Motor manuals available for free PDF download: Service Manual, Rigging Manual, Owner's Manual

Yamaha F6AMH Service Manual (511 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 13.51 MB

How to Use this Manual
4
Model Indication
4
Important Information
8
Specifications

16
- Symbols
  16
- Table of Contents
  18
- General Information
  20
Periodic Check and Adjustment

16
- Chapter 1
  
  22
  - Serial Number
    22
  - Starting Serial Numbers
    22
Identification

22
Safety While Working

24
- Fire Prevention
  24
- Ventilation
  24
- Self-Protection
  24
- Oils, Greases and Sealing Fluids
  24
- Good Working Practices
  26
- Disassembly and Assembly
  28
Special Tools

30
- Measuring
  30
- Removing and Installing
  34
  - Specifications
    38
  - General Specifications
    40
  - Identification
    43
Fonctionnement

45
- General Specifications (F8Cmh/F8Mh)
  48
- General Specifications (F8Cw)
  52
- Maintenance Specifications
  56
- Power Unit
  56
- Electrical
  64
- Outboard Dimensions (F6Amh, F6Bmh, F8Cmh)
  68
- Outboard Dimensions (F6Amh/F6Mh, F8Cmh/F8Mh)
  72
- Outboard Dimensions (F8Cw)
  76
- Bracket Dimensions
  80
- Specified Torques
  82
- Tightening Torques
  82
- General Torques
  86
- Periodic Check and Adjustment
  88
- Chapter 3
  
  90
Maintenance Interval Chart

90
Top Cowling

94
- Checking the Water Drain Hole
  94
- Checking the Top Cowling Fit
  94
Fuel System

96
- Checking the Fuel Line
  96
Control System

98
Power Unit

118
- Adjusting the Valve Clearance
  120
- Measuring the Compression Pressure
  124
- Checking the Ignition Timing
  126
- Checking the Timing Belt
  128
Power Unit/Cooling System

128
- Checking the Cooling Water Discharge
  128
Lower Unit

130
- Changing and Checking the Gear Oil Level
  130
- Checking the Lower Unit (for Air Leaks)
  132
General

134
- Checking the Anode
  134
- Checking the Battery
  134
- Checking the Spark Plugs
  136
- Lubrication Points
  140
- Chapter 4
  
  148
  - Fuel Pump
    148
  - Disassembling/Assembling the Fuel Pump
    150
  - Checking the Fuel Pump
    152
  - Assembling the Fuel Pump
    152
Fuel Joint, Fuel Filter and Fuel Pump

148
Intake System

154
- Removing/Installing the Intake System (F6Amh/F6Mh, F6Bmh, F8Cmh/F8Mh)
  154
  - Removing/Installing the Intake System (F8Cw)
    158
  - Adjusting the Fuel Enrichment Solenoid (F8Cw)
    162
  - Adjusting the Throttle Axle Link
    162
  - Installing the Intake Manifold
    162
  - Disassembling/Assembling the Carburetor
    164
  - Checking the Carburetor
    168
  - Disassembling the Carburetor
    168
  - Adjusting the Carburetor
    170
  - Assembling the Carburetor
    170
Fuel Enrichment Solenoid (F8Cw)

172
- Disassembling/Assembling the Fuel Enrichment Solenoid
  172
- Adjusting the Fuel Enrichment Solenoid
  174
- Assembling the Fuel Enrichment Solenoid
  174
- D'etancheite
  179
  - Removing/Installing the Manual Starter
    182
  - Disassembling/Assembling the Manual Starter
    186
  - Disassembling the Manual Starter
    190
  - Assembling the Manual Starter
    192
  - Checking the Manual Starter
    192
  - Removing/Installing the Flywheel Rotor
    198
  - Removing the Flywheel Rotor
    200
  - Installing the Flywheel Rotor
    202
  - Disconnecting/Connecting the Electrical Leads
    204
  - Disconnecting/Connecting the Electrical Leads (F8Cw)
    206
  - Disconnecting/Connecting the Cables and Hose
    208
  - Disconnecting/Connecting the Cables and Hose (F8Cw)
    212
  - Adjusting the Throttle Control Cable(S)
    214
  - Removing/Installing the Power Unit
    216
  - Installing the Power Unit
    218
  - Removing/Installing the Left Side Electrical Components 1 (F8Cw)
    232
  - Removing/Installing the Left Side Electrical Components 2 (F8Cw)
    236
  - Removing/Installing the Thermostat, Timing Belt and Gears
    238
  - Thermostat, Timing Belt and Gears
    238
  - Removing the Drive Gear
    242
  - Removing the Driven Gear
    242
  - Removing the Timing Belt
    242
  - Checking the Thermostat
    244
  - Installing the Driven Gear
    244
  - Mesure
    245
    
    Installing the Drive Gear
    246
    
    Installing the Timing Belt
    248
    
    Removing/Installing the Anode and Exhaust Cover
    250
    
    Installing the Exhaust Cover
    252
    
    Removing/Installing the Cylinder Head and Oil Pump
    254
    
    Installing the Cylinder Head
    258
    
    Installing the Oil Pump
    258
    
    Disassembling/Assembling the Oil Pump
    262
    
    Assembling the Oil Pump
    264
    
    Checking the Oil Pump
    264
    
    Removing/Installing the Camshaft and Valves
    266
    
    Checking the Valve and Valve Guide
    270
    
    Removing the Valve
    270
    
    Checking the Valve Spring
    272
    
    Checking the Camshaft
    274
    
    Checking the Rocker Arm
    274
    
    Rocker Arm Shaft
    274
    
    Checking the Cylinder Head
    276
    
    Replacing the Valve Guide
    276
  - Ausbau und Einbau
    277
    
    Refacing the Valve Seat
    278
    
    Installing the Camshaft Oil Seal
    282
    
    Installing the Valve
    282
    
    Removing/Installing the Crankshaft, Piston and Cylinder Body
    284
    
    Disassembling/Assembling the Piston and Connecting Rod
    286
    
    Checking the Cylinder Body
    288
    
    Checking the Piston
    288
    
    Calculating the Piston-To-Cylinder Clearance
    290
    
    Checking the Piston Pin
    290
    
    Checking the Crankshaft
    292
    
    Checking the Piston Ring
    292
    
    Checking the Crankshaft-Plain Bearing Oil Clearance
    294
  - Correctos
    294
    
    Checking the Crankshaft-Connecting Rod Oil Clearance
    298
    
    Installing the Connecting Rod
    302
    
    Installing the Piston Ring
    302
    
    Installing the Crankcase
    304
    
    Installing the Oil Seal
    304
    
    Installing the Piston and Connecting Rod
    304
  - Desarmado y Armado
    307
    
    Medición
    309
    
    Removing/Installing the Lower Unit (Standard Propeller)
    310
  - Desmontaje y Montaje
    311
  - Removing/Installing the Lower Unit (Dual Thrust Propeller) (F8Cw)
    314
  - Checking the Propeller
    318
  - Installing the Lower Unit
    318
  - Removing the Propeller
    318
  - Installing the Propeller
    320
  - Removing/Installing the Water Pump
    322
  - Checking the Water Pump Housing, Cartridge Insert and Impeller
    324
  - Checking the Woodruff Key
    324
  - Installing the Cartridge Insert and Water Pump Housing
    324
  - Installing the Propeller Shaft Housing Assembly
    328
  - Disassembling/Assembling the Propeller Shaft Assembly
    330
  - Assembling the Propeller Shaft Assembly
    332
  - Checking the Dog Clutch
    332
  - Checking the Propeller Shaft
    332
  - Disassembling/Assembling the Propeller Shaft Housing Assembly
    334
  - Checking the Ball Bearing
    336
  - Checking the Reverse Gear
    336
  - Disassembling the Propeller Shaft Housing Assembly
    336
  - Assembling the Propeller Shaft Housing Assembly
    338
  - Checking the Propeller Shaft Housing
    338
  - Removing/Installing the Drive Shaft and Forward Gear
    342
  - Checking the Drive Shaft
    344
  - Checking the Forward Gear
    344
  - Checking the Pinion
    344
  - Removing the Ball Bearing
    344
  - Installing the Ball Bearing
    346
  - Removing/Installing the Bearing Housing, Shift Cam and Lower Case
    348
  - Checking the Coller
    350
  - Checking the Shift Cam
    350
  - Disassembling the Bearing Housing
    350
  - Removing the Solid Bushing
    350
  - Assembling the Bearing Housing
    352
  - Installing the Solid Bushing
    354
  - Backlash
    356
  - Measuring the Forward Gear Backlash
    356
  - Measuring the Reverse Gear Backlash
    358
Bracket Unit

362
Electrical System

428
- Electrical Components
  432
- Top View and Left Side View
  432
- Details of the Wiring Harness Connection
  434
- Electrical Components
  434
- Top View, Front View and Left Side View
  436
- Electrical Components (F8Cw)
  440
- Digital Circuit Tester
  444
- Electrical Components Analysis
  444
- Measuring the Peak Voltage
  444
- Peak Voltage Adaptor
  444
- Ignition System
  448
- Checking the Ignition Spark Gap
  450
- Checking the Spark Plug Caps and Ignition Coil
  450
- Checking the Charge Coil
  454
- Checking the Pulser Coil
  454
- Checking the CDI Unit
  456
- Ignition Control System
  458
- Checking the Engine Stop Switch
  460
- Checking the Main Switch (F8Cw)
  460
- Checking Emergency Signal Light
  462
- Checking the Oil Pressure Switch
  462
- Starting System (F8Cw)
  464
- Checking the Fuel Enrichment Solenoid
  466
- Checking the Main Switch
  466
- Checking the Starter Relay
  466
- Checking the Wire Connections
  468
- Checking the Wire Harness
  468
- Disassembling/Assembling the Starter Motor
  470
- Checking the Armature
  474
- Removing the Pinion
  474
- Checking the Brush Holder
  476
- Charging System
  478
- Charging System (F8Cw)
  482
- Checking the Lighting Coil
  484
- Checking the Rectifier and Rectifier/Regulator
  486
Trouble Analysis

488
- Trouble Shooting for Peak Voltage
  498
- Wiring Diagram
  504

Yamaha F6AMH Rigging Manual (226 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 7.75 MB

Table of Contents

5
Propellers

59
- Propeller Specifications
  
  60
  - Propeller Types
    60
  - Propeller Identification
    62
- 2009 Propeller Applications
  
  63
- Propeller Selection
  
  63
- Wot Operation Range Table
  
  69
- Remote Controls
  
  71
  - Remote Control Applications
    72
  - Remote Switch Applications
    85
  - Remote Control Cables
    94
  - Remote Control Attachment Kit
    96
  - Steering Hook
    98
  - Steering Guide Attachment Kit
    101
  - Conventional Wire Harness
    103
  - Digital Electronic Control Wire Harness
    105
Tiller Handles

107
- 6X4 Multi-Function Tiller Handle
  
  108
- Steering Friction Contents
  
  117
Conventional Gauge (6Y5 & 6Y7)

119
- Mounting the Meters
  
  122
  - Meter Mounting Procedure
    122
  - Analog Gauge Illumination (6Y7 Type)
    122
- Analog Tachometer
  
  123
  - Analog Tachometer Applications
    123
  - Analog Tachometer Dimensions
    124
  - Pole Number Set up
    124
- Digital Tachometer
  
  125
  - Digital Tachometer Applications
    125
  - Digital Tachometer Dimensions
    125
  - Pole Number Set up
    126
- Speedometer
  
  127
  - Speedometer Applications
    127
  - Speedometer Dimensions
    128
  - Water Pressure Damper (Op)
    128
  - Speedometer Tube Routing
    129
  - Digital Speedometer Set up
    129
- Fuel Management Gauge
  
  130
  - Fuel Management Gauge Applications
    130
  - Fuel Management Gauge Dimensions
    131
  - Fuel Sender Installation
    132
  - Wiring Description
    133
  - Fuel Management Gauge Set up
    135
  - Fuel Mgt Gauge with Speedometer Set up
    135
- Analog Trim Meter
  
  136
  - Analog Trim Meter Applications
    136
  - Analog Trim Meter Dimensions
    136
  - Trim Sender Adjustment
    136
- Coolant Pressure Meter
  
  137
  - Coolant Pressure Meter Applications
    137
  - Coolant Pressure Meter Dimensions
    137
- Coolant Temp. Meter
  
  138
- Hour Meter
  
  144
  - Hour Meter Applications
    144
  - Wiring the Mechanical Hour Meter
    145
  - Wiring the Digital Hour Meter
    145
- Voltage Meter
  
  146
  - Voltage Meter Applications
    146
  - Voltage Meter Dimensions
    146
  - Wiring the Voltage Meter
    146
- Fuel Meter
  
  147
  - Fuel Meter Applications
    147
  - Fuel Meter Dimensions
    147
- Charge Warning Unit
  
  148
  - Charge Warning Unit Applications
    148
- Wire Harnesses
  
  149
  - Remote-Oil Tank Harness
    149
  - Additional Accessory Lead
    149
  - Meter Harness
    150
  - Lamp Switch
    151
  - Combination Trim and Oil Lead 1
    151
  - Combination Trim and Oil Lead 2
    151
  - Trim Meter Lead
    151
  - Pt/T Switch Lead Extension
    152
  - Trim and Oil Lead
    152
  - Fuel Management Gauge Harness
    152
  - Lighting Coil Extension Harness
    152
  - Rectifier Kit
    152
- Wiring Diagrams
  
  153
  - Wire Color Code
    153
  - Digital Meter
    154
  - Analog Meter (6Y7)
    159
  - Interchangeability between Tachometer and Engine
    161
  - Grommet Description
    164
Digital Network Gauge (6Y8)

167
- Digital Network Gauge Compatible Model
  
  168
- Digital Network Gauge Application
  
  168
  - Square Style Gauge Application
    168
- Digital Network Gauge Dimensions
  
  169
  - Round Style Gauge Application
    169
  - Square Style Gauge Dimensions
    169
  - Round Style Gauge Dimensions
    170
- Optional Equipments
  
  171
  - Multi-Sensor Application
    171
  - Fitting Plate
    171
  - Speed Sensor Kit
    172
  - Coolant Pressure Sensor Kit
    172
- Wire Harness
  
  173
  - Main Bus Wire
    173
  - Pigtail Bus Wire
    173
  - Fuel Tank / Gps Wire
    174
  - Hub
    174
- Wiring Diagrams
  
  175
  - FUEL INJECTED F50-F250 [Mechanical RC] & HPDI ENGINES
    175
  - F350/F300/F250 [Digital Electronic Control]
    178
- Initial Gauge Setup
  
  183
- Troubleshooting
  
  184
- Basic Requirements
  
  185
- Nmea0183 Compatible Equipments Connection
  
  185
Battery

187
- Recommended Battery
  
  188
- Battery Cable Length
  
  189
- Battery Wiring
  
  190
Appendix

195
- Model Name Designation
  
  196
  - Us & Canada Model Identification
    197
  - New Us & Canada Model Identification Code
    197
- Fuel System Vacuum Pressure Standard
  
  198
  - Fuel Hose Routing Resistance Measuring Method
    198
  - Lowest Vacuum Pressure Standard
    199
- Portable Fuel Tanks (Typical)
  
  200
- Fuel Pipes (Typical)
  
  200
- Pre-Delivery Inspection (Pdi) Checks
  
  201
- Conventional Rigging Kit Contents
  
  202
  - Digital Tachometer Kit
    202
  - Digital Tachometer and Speedometer Kit
    202
  - Twin-Motor Kit
    203
  - Remote Oil Tank Kit (for 2-Stroke Engine)
    204
- Digital Network Gauge Rigging Kit Contents
  
  205
- 2009 Manufacturing Start Serial Number
  
  219

Yamaha F6AMH Owner's Manual (100 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 4.43 MB

Table of Contents
4
General Information
7
Identification Numbers Record
7
Outboard Motor Serial Number
7
Key Number
7
Emission Control Information
7
North American Models
7
Star Labels
8
Read Manuals and Labels
10
Warning Labels
10
Safety Information
14
Rotating Parts
14
Hot Parts
14
Electric Shock
14
Power Tilt
14
Engine Shut-Off Cord
14
Gasoline
14
Gasoline Exposure and Spills
14
Carbon Monoxide
15
Modifications
15
Boating Safety
15
Alcohol and Drugs
15
Personal Flotation Devices
15
People in the Water
15
Passengers
15
Overloading
15
Avoid Collisions
15
Weather
16
Accident Reporting
16
Boat Education and Training
16
Passenger Training
16
Boating Safety Publications
16
Laws and Regulations
16
Boating Organizations
17
Basic Boating Rules (Rules of the Road)
17
Steering and Sailing Rules and Sound Signals
17
Rules When Encountering Vessels
18
Other Special Situations
19
Basic Requirements
21
Fueling Instructions
21
Gasoline
21
Engine Oil
21
Installation Requirements
22
Boat Horsepower Rating
22
Mounting Motor
22
Remote Control Requirements
22
Battery Requirement
22
Without a Rectifier or Rectifier Regulator
23
Propeller Selection
23
Start-In-Gear Protection
24
Basic Components
25
Main Components
25
Fuel Tank
26
Fuel Joint
27
Fuel Gauge
27
Fuel Tank Cap
27
Air Vent Screw
27
Remote Control
27
Remote Control Lever
27
Neutral Interlock Trigger
28
Neutral Throttle Lever
28
Choke Switch
28
Tiller Handle
28
Gear Shift Lever
28
Throttle Grip
29
Throttle Indicator
29
Throttle Friction Adjuster
29
Engine Shut-Off Switch
30
Engine Stop Button
30
Choke Knob for Pull Type
31
Manual Starter Handle
31
Starter Button
31
Main Switch
31
Power Tilt Switch
31
Steering Friction Adjuster
32
Trim Rod (Tilt Pin)
33
Tilt Lock Mechanism
33
Tilt Support Knob
33
Tilt Support Bar
34
Power Tilt Unit
34
Top Cowling Lock Lever (Pull up Type)
34
Flushing Device
35
Warning Indicator
35
Low Oil Pressure-Warning Indicator
35
Warning System
35
Low Oil Pressure Warning
35
Operation
37
Installation
37
Mounting the Outboard Motor
37
Clamping the Outboard Motor
38
Breaking in Engine
39
Procedure for 4-Stroke Models
39
Pre-Operation Checks
39
Fuel
40
Controls
40
Stop Switches
40
Engine
40
Checking the Engine Oil Level
40
Filling Fuel
41
Ring Free Fuel Additive
41
Operating Engine
41
Feeding Fuel (Portable Tank)
41
Starting Engine
42
Warming up Engine
48
Manual Start and Electric Start Models
48
Shifting
48
Stopping Boat
50
Stopping Engine
50
Procedure
50
Procedure
51
Trimming Outboard Motor
51
Adjusting Trim Angle for Manual Tilt Models
52
Adjusting Trim Angle (Power Tilt Models)
52
Adjusting Boat Trim
53
Tilting up and down
54
Procedure for Tilting up (Manual Tilt Models)
54
Procedure for Tilting up (Power Tilt Models)
55
Procedure for Tilting down (Manual Tilt Models)
56
Procedure for Tilting down (Power Tilt Models)
56
Cruising in Shallow Water
57
Cruising in Shallow Water (Manual Tilt Models)
57
Power Tilt Models
59
Cruising in Other Conditions
60
Maintenance
61
Specifications
61
Transporting and Storing Outboard Motor
63
Clamp Screw Mounting Models
63
Storing Outboard Motor
64
Procedure
64
Lubrication
65
Cleaning and Anticorrosion Measures
65
Battery Care
65
Flushing Power Unit
66
Cleaning the Outboard Motor
67
Checking Painted Surface of Motor
67
Periodic Maintenance
67
Replacement Parts
67
Maintenance Interval Guidelines
67
Maintenance Chart 1
68
Maintenance Chart 2
70
Greasing
71
Cleaning and Adjusting Spark Plug
72
Checking Fuel System
72
Checking Fuel Filter
73
Inspecting Idling Speed
73
Changing Engine Oil
74
Checking Wiring and Connectors
75
Exhaust Leakage
76
Water Leakage
76
Engine Oil Leakage
76
Checking Power Tilt System
76
Checking Propeller
76
Removing Propeller
77
Installing Propeller
78
Changing Gear Oil
78
Cleaning Fuel Tank
79
Inspecting and Replacing Anode(S)
80
Checking Battery (for Electric Start Models)
81
Connecting the Battery
82
Disconnecting the Battery
82
Checking Top Cowling
82
Coating the Boat Bottom
83
Trouble Recovery
84
Troubleshooting
84
Temporary Action in Emergency
87
Impact Damage
87
Replacing Fuse
87
Power Tilt will Not Operate
88
Starter will Not Operate
88
Emergency Starting Engine
89
Engine Fails to Operate
90
Emergency Engine Operation
90
Treatment of Submerged Motor
90
Procedure
90
Consumer Information
91
Important Warranty Information for U.S.A. and Canada
91
Yamaha Motor
93
Four-Stroke Outboard
93
Limited Warranty
93
Important Warranty Information if You Use Your Yamaha Outside the Usa or Canada
95

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Yamaha F6AMH Service Manual (511 pages)

Table of Contents

Specifications

Periodic Check and Adjustment

Chapter 1

Identification

Safety While Working

Special Tools

Fonctionnement

Chapter 3

Maintenance Interval Chart

Top Cowling

Fuel System

Control System

Power Unit

Power Unit/Cooling System

Lower Unit

General

Chapter 4

Fuel Joint, Fuel Filter and Fuel Pump

Intake System

Fuel Enrichment Solenoid (F8Cw)

Bracket Unit

Electrical System

Trouble Analysis

Yamaha F6AMH Rigging Manual (226 pages)

Table of Contents

Table of Contents

Top Cover Pictograph Description

Uncrating Procedure (for Typical Steel Frame)

Mounting the Outboard Motor

Mounting the Remote Oil Tank

Outboard Motor Dimensions

Propellers

Propeller Specifications

2009 Propeller Applications

Propeller Selection

Wot Operation Range Table

Remote Controls

Tiller Handles

6X4 Multi-Function Tiller Handle

Steering Friction Contents

Conventional Gauge (6Y5 & 6Y7)

Mounting the Meters

Analog Tachometer

Digital Tachometer

Speedometer

Fuel Management Gauge

Analog Trim Meter

Coolant Pressure Meter

Coolant Temp. Meter

Hour Meter

Voltage Meter

Fuel Meter

Charge Warning Unit

Wire Harnesses

Wiring Diagrams

Digital Network Gauge (6Y8)

Digital Network Gauge Compatible Model

Digital Network Gauge Application

Digital Network Gauge Dimensions

Optional Equipments

Wire Harness

Wiring Diagrams

Initial Gauge Setup

Troubleshooting

Basic Requirements

Nmea0183 Compatible Equipments Connection

Battery

Recommended Battery

Battery Cable Length

Battery Wiring

Appendix

Model Name Designation

Fuel System Vacuum Pressure Standard

Portable Fuel Tanks (Typical)

Fuel Pipes (Typical)

Pre-Delivery Inspection (Pdi) Checks

Conventional Rigging Kit Contents