YAMAHA F60C Manuals

YAMAHA F60C Manuals

Manuals and User Guides for YAMAHA F60C. We have 9 YAMAHA F60C manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha F60C Service Manual

Yamaha F60C Service Manual (305 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 21.27 MB

Table of Contents

Gen Info General Information

5
- Important Information
  2
- General Information
  
  5
  - Table of Contents
    5
- How to Use this Manual
  
  6
  - Manual Format
    6
  - Symbols
    7
- Safety While Working
  
  8
  - Fire Prevention
    8
  - Ventilation
    8
  - Self-Protection
    8
  - Parts, Lubricants, and Sealants
    8
  - Good Working Practices
    9
  - Disassembly and Assembly
    9
- Identification
  
  9
  - Applicable Models
    9
  - Serial Number
    10
- Outline of Features
  
  11
- Features and Benefits
  
  12
  - Fuel System
    12
  - Solenoid Valve
    13
  - Electronic Control System
    14
  - ECM (Electric Control Module)
    15
  - Variable Trolling RPM Switch (Optional)
    16
- Propeller Selection
  
  17
  - Propeller Size
    17
  - Selection
    17
- Predelivery Checks
  
  18
Spec Specifications

23
- General Specifications
  
  24
- Specifications
  
  24
- Maintenance Specification
  
  28
  - Power Unit
    28
  - Lower Unit
    31
  - Electrical
    32
  - Power Unit
    34
  - Lower Unit
    37
  - Electrical
    38
  - Dimensions
    40
- Tightening Torques
  
  44
  - Specified Torques
    44
  - General Torques
    47
Chk Adj/Chk Adj

49
- Chk Adj
  
  50
- Special Service Tools
  
  50
- Periodic Checks and Adjustments
  
  50
- Maintenance Interval Chart
  
  51
- Top Cowling
  
  52
  - Checking the Top Cowling
    52
- Fuel System
  
  52
  - Checking the Fuel Joint and Fuel Hoses (Fuel Joint-To-Fuel Injector)
    52
  - Checking the Fuel Filter
    52
- Power Unit
  
  52
- Control System
  
  59
- Bracket Unit
  
  62
- Lower Unit
  
  63
- General
  
  65
  - Checking the Anodes
    65
  - Checking the Battery
    66
  - Lubricating the Outboard Motor
    67
Fuel Fuel System

69
- Special Service Tools
  
  70
- Fuel System
  
  70
- Hose Routing
  
  71
  - Fuel and Blowby Hoses
    71
  - Cooling Water Pilot Hoses
    72
- Fuel Filter and Fuel Pump
  
  73
  - Checking the Fuel Pump
    75
  - Disassembling the Fuel Pump
    75
  - Checking the Diaphragm and Valves
    76
  - Assembling the Fuel Pump
    76
  - Checking the Fuel Joint
    76
- Intake Manifold
  
  77
- Vapor Separator
  
  83
Powr Power Unit

90
- Special Service Tools
  
  92
- Power Unit
  
  92
- Power Unit
  
  94
- Cylinder Head
  
  110
  - Removing the Cylinder Head
    114
  - Checking the Valve Springs
    115
  - Checking the Valves
    115
  - Checking the Valve Guides
    116
  - Replacing the Valve Guides
    116
  - Checking the Valve Seat
    117
  - Refacing the Valve Seat
    118
  - Checking the Rocker Arms and Rocker Arm Shaft
    120
  - Checking the Camshaft
    120
  - Checking the Cylinder Head
    121
  - Checking the Oil Pump
    122
  - Installing the Valves
    122
  - Installing the Camshaft
    123
  - Installing the Rocker Arm Shaft Assembly
    123
  - Installing the Oil Pump
    124
  - Installing the Cylinder Head
    125
- Exhaust Cover
  
  126
- Cylinder Block
  
  128
  - Disassembling the Cylinder Block
    129
  - Checking the Piston Diameter
    130
  - Checking the Cylinder Bore
    130
  - Checking the Piston Clearance
    130
  - Checking the Piston Rings
    130
  - Checking the Piston Ring Grooves
    131
  - Checking the Piston Ring Side Clearance
    132
  - Checking the Piston Pin Boss Bore
    132
  - Checking the Piston Pin
    132
  - Checking the Connecting Rod Small End Inside Diameter
    132
  - Checking the Connecting Rod Big End Side Clearance
    132
  - Checking the Crankshaft
    133
  - Checking the Crankpin Oil Clearance
    133
  - Selecting the Connecting Rod Bearing
    134
  - Checking the Crankshaft Journal Oil Clearance
    135
  - Selecting the Main Bearings
    136
  - Assembling the Power Unit
    137
  - Installing the Power Unit
    140

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Yamaha F60C Owner's Manual

Yamaha F60C Owner's Manual (110 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 4.33 MB

Table of Contents

Yamaha F60C Owner's Manual

Yamaha F60C Owner's Manual (110 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 5.89 MB

Table of Contents

Important Manual Information
3
Table of Contents
4
Safety Information

7
- Outboard Motor Safety
  7
  - Propeller
    7
  - Rotating Parts
    7
  - Hot Parts
    7
  - Electric Shock
    7
  - Power Trim and Tilt
    7
  - Engine Shut-Off Cord (Lanyard)
    7
  - Gasoline
    7
  - Gasoline Exposure and Spills
    8
  - Carbon Monoxide
    8
  - Modifications
    8
- Boating Safety
  8
  - Alcohol and Drugs
    8
  - Personal Flotation Devices
    8
  - People in the Water
    8
  - Passengers
    8
  - Overloading
    8
  - Avoid Collisions
    9
  - Weather
    9
  - Passenger Training
    9
  - Boating Safety Publications
    9
  - Laws and Regulations
    9
General Information

10
- Identification Numbers Record
  10
  - Outboard Motor Serial Number
    10
  - Key Number
    10
- EC Declaration of Conformity (Doc)
  10
- CE Marking
  10
- C-Tick Label
  11
- Read Manuals and Labels
  12
  - Warning Labels
    12
Specifications and Requirements

16
- Specifications
  16
- Installation Requirements
  18
  - Boat Horsepower Rating
    18
  - Mounting Motor
    18
- Remote Control Requirements
  19
- Battery Requirements
  19
  - Battery Specifications
    19
  - Mounting Battery
    19
  - Multiple Batteries
    19
- Propeller Selection
  19
- Start-In-Gear Protection
  20
- Engine Oil Requirements
  20
- Fuel Requirements
  21
  - Gasoline
    21
- Anti-Fouling Paint
  21
- Motor Disposal Requirements
  21
- Emergency Equipment
  21
- Emission Control Information
  21
  - U.S. Insular Areas
    21
Components

23
- Components Diagram
  23
  - Fuel Tank
    26
  - Fuel Joint
    27
  - Fuel Gauge
    27
  - Fuel Tank Cap
    27
  - Air Vent Screw
    27
  - Remote Control Box
    27
  - Remote Control Lever
    27
  - Neutral Interlock Trigger
    28
  - Neutral Throttle Lever
    28
  - Free Accelerator
    28
  - Tiller Handle
    29
  - Gear Shift Lever
    29
  - Throttle Grip
    29
  - Throttle Indicator
    30
  - Throttle Friction Adjuster
    30
  - Engine Shut-Off Cord (Lanyard) and Clip
    30
  - Engine Stop Button
    31
  - Main Switch
    32
  - Steering Friction Adjuster
    32
  - Power Trim and Tilt Switch on Remote Control or Tiller Handle
    33
  - Power Trim and Tilt Switch on Bottom Cowling
    33
  - Variable Trolling RPM Switches
    34
  - Trim Tab with Anode
    34
  - Tilt Support Lever for Power Trim and Tilt Model
    35
  - Cowling Lock Lever(S) (Turn Type)
    35
  - Flushing Device
    36
  - Fuel Filter/Water Separator
    36
  - Alert Indicator
    36
Instruments and Indicators

38
- Indicators
  38
  - Low Oil Pressure-Alert Indicator
    38
  - Overheat-Alert Indicator
    38
- Digital Tachometer
  38
  - Tachometer
    39
  - Trim Meter
    39
  - Hour Meter
    39
  - Low Oil Pressure-Alert Indicator
    39
  - Overheat-Alert Indicator
    40
- Digital Speedometer
  40
  - Speedometer
    40
  - Fuel Gauge
    40
  - Trip Meter / Clock / Voltmeter
    41
  - Fuel Level-Alert Indicator
    42
  - Low Battery Voltage-Alert Indicator
    42
- Analog Tachometer
  42
  - Low Oil Pressure-Alert Indicator
    42
  - Overheat-Alert Indicator
    43
- Analog Trim Meter
  43
- 6Y8 Multifunction Meters
  43
- 6Y8 Multifunction Tachometers
  43
  - Start-Up Checks
    44
  - Adjusting Trolling Speed
    44
  - Low Oil Pressure-Alert
    45
  - Overheat Alert
    45
  - Water Separator Alert
    45
  - Engine Trouble Alert
    46
  - Low Battery Voltage-Alert
    46
- 6Y8 Multifunction Speed & Fuel Meters
  46
- 6Y8 Multifunction Speedometers
  47
- 6Y8 Multifunction Fuel Management Meters
  48

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Yamaha F60C Owner's Manual

Yamaha F60C Owner's Manual (96 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 4.43 MB

Table of Contents

Important Manual Information
3
Table of Contents
4
Safety Information

7
- Outboard Motor Safety
  7
  - Propeller
    7
  - Rotating Parts
    7
  - Hot Parts
    7
  - Electric Shock
    7
  - Power Trim and Tilt
    7
  - Engine Shut-Off Cord (Lanyard)
    7
  - Gasoline
    7
  - Gasoline Exposure and Spills
    8
  - Carbon Monoxide
    8
  - Modifications
    8
- Boating Safety
  8
  - Alcohol and Drugs
    8
  - Personal Flotation Devices
    8
  - People in the Water
    8
  - Passengers
    8
  - Overloading
    8
  - Avoid Collisions
    9
  - Weather
    9
  - Passenger Training
    9
  - Boating Safety Publications
    9
  - Laws and Regulations
    9
General Information

10
- Identification Numbers Record
  10
  - Outboard Motor Serial Number
    10
  - Key Number
    10
- C-Tick Label
  10
- Read Manuals and Labels
  12
  - Warning Labels
    12
Specifications and Requirements

15
- Specifications
  15
- Installation Requirements
  17
  - Boat Horsepower Rating
    17
  - Mounting Motor
    17
- Remote Control Requirements
  17
- Battery Requirements
  17
  - Battery Specifications
    17
  - Mounting Battery
    17
  - Multiple Batteries
    17
- Propeller Selection
  17
- Start-In-Gear Protection
  18
- Engine Oil Requirements
  19
- Fuel Requirements
  19
  - Gasoline
    19
- Muddy or Acidic Water
  20
- Anti-Fouling Paint
  20
- Motor Disposal Requirements
  20
- Emergency Equipment
  20
Components

21
- Components Diagram
  21
  - Fuel Tank
    22
  - Fuel Joint
    22
  - Fuel Gauge
    23
  - Fuel Tank Cap
    23
  - Air Vent Screw
    23
  - Remote Control Box
    23
  - Remote Control Lever
    23
  - Neutral Interlock Trigger
    24
  - Neutral Throttle Lever
    24
  - Free Accelerator
    24
  - Tiller Handle
    25
  - Gear Shift Lever
    25
  - Throttle Grip
    25
  - Throttle Indicator
    25
  - Throttle Friction Adjuster
    26
  - Engine Shut-Off Cord (Lanyard) and Clip
    26
  - Engine Stop Button
    27
  - Main Switch
    27
  - Steering Friction Adjuster
    28
  - Power Trim and Tilt Switch on Remote Control or Tiller Handle
    29
  - Power Trim and Tilt Switch on Bottom Engine Cowling
    29
  - Variable Trolling RPM Switches
    30
  - Trim Tab with Anode
    30
  - Tilt Support Lever for Power Trim and Tilt Model
    31
  - Top Cowling Lock Lever(S) (Turn Type)
    31
  - Flushing Device
    31
  - Fuel Filter/Water Separator
    32
  - Alert Indicator
    32
Instruments and Indicators

33
- Indicators
  33
  - Low Oil Pressure-Alert Indicator
    33
  - Overheat-Alert Indicator
    33
- Digital Tachometer
  33
  - Tachometer
    34
  - Trim Meter
    34
  - Hour Meter
    34
  - Low Oil Pressure-Alert Indicator
    34
  - Overheat-Alert Indicator
    35
- Digital Speedometer
  35
  - Speedometer
    35
  - Fuel Gauge
    35
  - Trip Meter / Clock / Voltmeter
    36
  - Fuel Level-Alert Indicator
    37
  - Low Battery Voltage-Alert Indicator
    37
- Analog Tachometer
  37
  - Low Oil Pressure-Alert Indicator
    37
  - Overheat-Alert Indicator
    38
- Analog Trim Meter
  38
- 6Y8 Multifunction Meters
  38
- 6Y8 Multifunction Tachometers
  38
  - Start-Up Checks
    39
  - Low Oil Pressure-Alert
    39
  - Overheat Alert
    39
  - Water Separator Alert
    40
  - Engine Trouble Alert
    40
  - Low Battery Voltage-Alert
    40
- 6Y8 Multifunction Speedometers
  41
- 6Y8 Multifunction Fuel Management Meters
  41

Yamaha F60C Owner's Manual

Yamaha F60C Owner's Manual (96 pages)

Brand: Yamaha | Category: Engine | Size: 3.26 MB

Table of Contents

Table of Contents
4
Safety Information

7
- Outboard Motor Safety
  7
  - Propeller
    7
  - Rotating Parts
    7
  - Hot Parts
    7
  - Electric Shock
    7
  - Power Trim and Tilt
    7
  - Engine Shut-Off Cord (Lanyard)
    7
  - Gasoline
    7
  - Gasoline Exposure and Spills
    8
  - Carbon Monoxide
    8
  - Modifications
    8
- Boating Safety
  8
  - Alcohol and Drugs
    8
  - Personal Flotation Devices
    8
  - People in the Water
    8
  - Passengers
    8
  - Overloading
    8
  - Avoid Collisions
    9
  - Weather
    9
  - Passenger Training
    9
  - Boating Safety Publications
    9
  - Laws and Regulations
    9
General Information

10
- Identification Numbers Record
  10
  - Outboard Motor Serial Number
    10
  - Key Number
    10
- C-Tick Label
  10
- Read Manuals and Labels
  12
  - Warning Labels
    12
Specifications and Requirements

15
- Specifications
  15
- Installation Requirements
  16
  - Boat Horsepower Rating
    16
  - Mounting Motor
    17
- Remote Control Requirements
  17
- Battery Requirements
  17
  - Battery Specifications
    17
  - Mounting Battery
    17
  - Multiple Batteries
    17
- Propeller Selection
  17
- Start-In-Gear Protection
  18
- Engine Oil Requirements
  18
- Fuel Requirements
  19
  - Gasoline
    19
- Anti-Fouling Paint
  19
- Motor Disposal Requirements
  19
- Emergency Equipment
  20
Components

21
- Components Diagram
  21
  - Fuel Tank
    22
  - Fuel Joint
    22
  - Fuel Gauge
    23
  - Fuel Tank Cap
    23
  - Air Vent Screw
    23
  - Remote Control Box
    23
  - Remote Control Lever
    23
  - Neutral Interlock Trigger
    24
  - Neutral Throttle Lever
    24
  - Free Accelerator
    24
  - Tiller Handle
    25
  - Gear Shift Lever
    25
  - Throttle Grip
    25
  - Throttle Indicator
    25
  - Throttle Friction Adjuster
    26
  - Engine Shut-Off Cord (Lanyard) and Clip
    26
  - Engine Stop Button
    27
  - Main Switch
    27
  - Steering Friction Adjuster
    28
  - Power Trim and Tilt Switch on Remote Control or Tiller Handle
    29
  - Power Trim and Tilt Switch on Bottom Engine Cowling
    29
  - Variable Trolling RPM Switches
    30
  - Trim Tab with Anode
    30
  - Tilt Support Lever for Power Trim and Tilt Model
    31
  - Cowling Lock Lever(S) (Turn Type)
    31
  - Flushing Device
    31
  - Fuel Filter/Water Separator
    32
  - Alert Indicator
    32
Instruments and Indicators

33
- Indicators
  33
  - Low Oil Pressure-Alert Indicator
    33
  - Overheat-Alert Indicator
    33
- Digital Tachometer
  33
  - Tachometer
    34
  - Trim Meter
    34
  - Hour Meter
    34
  - Low Oil Pressure-Alert Indicator
    34
  - Overheat-Alert Indicator
    35
- Digital Speedometer
  35
  - Speedometer
    35
  - Fuel Gauge
    35
  - Trip Meter / Clock / Voltmeter
    36
  - Fuel Level-Alert Indicator
    37
  - Low Battery Voltage-Alert Indicator
    37
- Analog Tachometer
  37
  - Low Oil Pressure-Alert Indicator
    37
  - Overheat-Alert Indicator
    38
- Analog Trim Meter
  38
- 6Y8 Multifunction Meters
  38
- 6Y8 Multifunction Tachometers
  38
  - Start-Up Checks
    39
  - Low Oil Pressure-Alert
    39
  - Overheat Alert
    39
  - Water Separator Alert
    40
  - Engine Trouble Alert
    40
  - Low Battery Voltage-Alert
    40
- 6Y8 Multifunction Speedometers
  41
- 6Y8 Multifunction Fuel Management Meters
  41
Engine Control System

43
- Alert System
  43
  - Overheat Alert
    43
  - Low Oil Pressure Alert
    44

Yamaha F60C Owner's Manual

Yamaha F60C Owner's Manual (94 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 4.35 MB

Table of Contents

Yamaha F60C Owner's Manual

Yamaha F60C Owner's Manual (86 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 3.9 MB

Table of Contents

Important Manual Information
3
Table of Contents
5
General Information

7
- Identification Numbers Record
  7
  - Outboard Motor Serial Number
    7
  - Key Number
    7
- C-Tick Label
  7
- Safety Information
  8
- Important Labels
  9
  - Warning Labels
    9
  - Caution Labels
    9
- Fueling Instructions
  10
  - Gasoline
    10
  - Engine Oil
    10
- Battery Requirement
  11
  - Battery Specifications
    11
- Propeller Selection
  11
- Start-In-Gear Protection
  12
Basic Components

13
- Main Components
  13
  - Fuel Tank
    14
  - Fuel Joint
    14
  - Fuel Tank Cap
    14
  - Air Vent Screw
    15
  - Remote Control
    15
  - Remote Control Lever
    15
  - Neutral Interlock Trigger
    16
  - Neutral Throttle Lever
    16
  - Free Accelerator
    16
  - Tiller Handle
    17
  - Gear Shift Lever
    17
  - Throttle Grip
    17
  - Throttle Indicator
    17
  - Throttle Friction Adjuster
    17
  - Engine Stop Lanyard Switch
    18
  - Engine Stop Button
    19
  - Main Switch
    19
  - Steering Friction Adjuster
    20
  - Power Trim and Tilt Switch on Remote Control or Tiller Handle
    20
  - Power Trim and Tilt Switch on Bottom Engine Cowling
    21
  - Variable Trolling RPM Switches
    21
  - Trim Tab with Anode
    22
  - Tilt Support Lever for Power Trim and Tilt or Hydro Tilt Model
    23
  - Top Cowling Lock Lever(S)
    23
    
    (Turn Type)
    23
  - Flushing Device
    23
  - Water Separator
    23
  - Warning Indicator
    24
  - Tachometer
    24
  - Digital Tachometer
    24
  - Low Oil Pressure Warning Indicator
    25
  - Low Oil Pressure Warning
    25
    
    Indicator
    25
  - Overheat Warning Indicator
    25
  - Overheat Warning Indicator (Digital Type)
    26
  - Speedometer (Digital Type)
    26
  - Trim Meter
    27
  - Trim Meter (Digital Type)
    27
  - Hour Meter (Digital Type)
    27
  - Trip Meter
    28
  - Clock
    28
  - Fuel Gauge
    29
  - Fuel Warning Indicator
    29
  - Low Battery Voltage Warning Indicator
    29
  - 6Y8 Multifunction Meters
    30
  - Tachometer Unit
    30
  - Speedometer Unit
    32
  - Fuel Management Meter
    33
- Warning System
  33
  - Overheat Warning
    33
  - Low Oil Pressure Warning
    34

YAMAHA F60C Owner's Manual

YAMAHA F60C Owner's Manual (114 pages)

Outboard Motor F50C; T50C; F60C; T60C

Brand: YAMAHA | Category: Outboard Motor | Size: 2.33 MB

Table of Contents

Table of Contents

4
- General Information
  5
- Chapter 1 IDENTIFICATION NUMBERS RECORD
  6
- Key Number
  6
- Outboard Motor Serial Number
  6
- Emission Control Information
  7
- Safety Information
  9
- Important Labels
  11
  - Warning Labels
    11
  - Caution Labels
    11
- Basic Boating Rules
  12
  - Rules of the Road
    12
- Fueling Instructions
  16
  - Gasoline
    16
- Engine Oil
  18
- Battery Requirement
  19
- Propeller Selection
  19
- Start-In-Gear Protection
  21
Chapter 2 1 2

23
- Basic Components
  23
- Main Components
  24
- Operations of Controls and Other Functions
  25
  - Fuel Tank
    25
  - Remote Control
    26
  - Trim Tab
    30
  - Power Trim/Tilt Switch
    31
  - Trim Angle Adjusting Rod
    31
  - Digital Tachometer
    32
  - Tilt Support Lever
    35
  - Top Cowling Lock Lever
    35
  - Flushing Device
    35
- Warning System
  36
  - Overheat Warning
    36
  - Low Oil Pressure Warning
    37
Chapter 3 1 2

39
- Operation
  39
- Mounting the Outboard Motor
  41
- Filling Fuel
  43
- Pre-Operation Checks
  44
  - Checking the Engine Oil Level
    45
- Breaking in (Running In) Engine
  46
- Starting Engine
  47
- Warming up Engine
  50
- Shifting
  51
  - Forward
    51
  - Reverse
    51
- Stopping Engine
  52
- Trimming Outboard Motor
  53
  - Adjusting Trim Angle
    54
- Tilting Up/Down
  56
- Cruising in Other Conditions
  58
  - Cruising in Salt Water
    58
  - Cruising in Turbid Water
    58

Yamaha F60C Service Manual

Yamaha F60C Service Manual (11 pages)

Brand: Yamaha | Category: Engine | Size: 0.53 MB

Table of Contents

Gen Info General Information

5
- Important Information
  2
- Specifications
  3
- Electrical Systems
  3
- Troubleshooting
  3
- Manual Format
  6
  - Contents
    7
- Ventilation
  8
- Good Working Practices
  9
- Serial Number
  10
Table of Contents

11

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